Substrate overflow energy-saving washing structure
By adopting a multi-stage overflow structure in the substrate washing equipment, only the Nth water washing tank uses new water, and other water washing tanks use overflow water, the problems of poor washing effect and high cost of existing equipment are solved, and efficient and energy-saving washing effect is achieved.
Patent Information
- Application Number
- CN202520711304.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2035-04-16
AI Technical Summary
The existing substrate washing equipment has poor washing effect, low efficiency, and high DI water costs, serious waste, complex pipeline connections, and high labor and material costs.
A multi-stage overflow structure is adopted, and only the Nth water washing tank uses new water, while other water washing tanks use water overflow from the Nth water washing tank, saving water consumption and water treatment costs through the overflow structure.
It improves the water washing effect, saves N parts (N-1) of water consumption and water treatment costs, simplifies the equipment structure, and reduces labor and material costs.
Smart Images

Figure CN222996790U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an overflow energy-saving water washing structure for a substrate, belonging to the technical field of printed circuit boards. Background Art
[0002] The substrate is the basic material for manufacturing a PCB. Generally, the substrate is a copper-clad laminate. In the manufacturing of single-sided and double-sided printed boards, hole processing, electroless copper plating, electroplating copper, etching, etc. are selectively performed on the substrate material - copper-clad laminate (CCL) to obtain the required circuit pattern.
[0003] During the production process of the substrate, a water washing process needs to be carried out to complete the basic cleaning. For example, Chinese Patent Publication No. CN206100632U discloses a water washing device for a ceramic substrate, including a frame, a water heater, a ceramic substrate rack, a translation motor, a lifting motor, a moving frame, two sensors, a cold water tank, a hot water tank, and a single-chip microcomputer control system. The cold water tank and the hot water tank are installed side by side at the lower part of the frame, and a double slideway is installed in parallel at the upper part. The slideway is parallel to the ground. The single-chip microcomputer control system, the translation motor, the lifting motor, the moving frame, and the two sensors are used to control the movement of the ceramic substrate rack, solving the problems of poor cleaning effect and low efficiency of the existing equipment for cleaning ceramic substrates.
[0004] However, only a cold water tank and a hot water tank are provided, and the water washing effect is still poor.
[0005] As Figure 1 shown, in order to improve the water washing effect, the company sets a three-stage water washing process. However, all three stages are new water washing. The cost of DI water is high, and the waste is serious. Moreover, each stage requires a separate pipeline for waste discharge, the pipeline connection is complex, and the labor and material costs are high. Content of the Utility Model
[0006] The main purpose of the utility model is to overcome some defects in the prior art, and provide an overflow energy-saving water washing structure for a substrate, which saves costs on the premise of improving the water washing effect.
[0007] An overflow energy-saving water washing structure for a substrate described in the utility model includes a water washing tank and a water washing spraying device in the water washing tank. N water washing tanks are provided, and the N water washing tanks are arranged from low to high along the plate feeding direction to form an overflow structure. A waste discharge pipeline is arranged on the first water washing tank along the plate feeding direction, and a new water inlet pipeline is arranged on the Nth water washing tank along the plate feeding direction. A water washing spraying device is arranged on each water washing tank, and N is an integer greater than or equal to 3.
[0008] Improve the water washing effect through multi-stage overflow. Only the Nth water washing tank uses fresh water, and the other water washing tanks use the water overflowing from the Nth water washing tank, saving (N - 1) / N of the water consumption. The water treatment saves (N - 1) / N of the treatment cost. By using the simple method of overflow, the equipment can be improved at low cost.
[0009] Preferably, the water washing tanks include a first water washing tank, a second water washing tank, and a third water washing tank. A first water washing spray device, a second water washing spray device, and a third water washing spray device are respectively arranged on the first water washing tank, the second water washing tank, and the third water washing tank.
[0010] Preferably, the first water washing tank, the second water washing tank, and the third water washing tank are arranged from low to high. A fresh water inlet pipeline is arranged on the third water washing tank, and a waste discharge pipeline is arranged on the first water washing tank.
[0011] Preferably, a first overflow port is arranged between the third water washing tank and the second water washing tank, and a second overflow port is arranged between the second water washing tank and the first water washing tank.
[0012] Improve the water washing effect through three-stage overflow. Only the third water washing tank uses fresh water, and the first water washing tank and the second water washing tank use the water overflowing from the third water washing tank, saving 2 / 3 of the water consumption. The water treatment saves 2 / 3 of the treatment cost. By using the simple method of overflow, the equipment can be improved at low cost.
[0013] Preferably, the water washing tanks include a first water washing tank, a second water washing tank, a third water washing tank, and a fourth water washing tank. A first water washing spray device, a second water washing spray device, a third water washing spray device, and a fourth water washing spray device are respectively arranged on the first water washing tank, the second water washing tank, the third water washing tank, and the fourth water washing tank.
[0014] Preferably, the first water washing tank, the second water washing tank, the third water washing tank, and the fourth water washing tank are arranged from low to high. A fresh water inlet pipeline is arranged on the fourth water washing tank, and a waste discharge pipeline is arranged on the first water washing tank.
[0015] Preferably, a first overflow port is arranged between the fourth water washing tank and the third water washing tank, a second overflow port is arranged between the third water washing tank and the second water washing tank, and a third overflow port is arranged between the second water washing tank and the first water washing tank.
[0016] Preferably, a first overflow port is arranged between the third water washing tank and the second water washing tank, and a second overflow port is arranged between the second water washing tank and the first water washing tank.
[0017] Improve the water washing effect through four - stage overflow. Only the fourth water washing tank uses fresh water, while the first, second, and third water washing tanks use the water overflowed from the fourth water washing tank, saving 3 / 4 of the water consumption and 3 / 4 of the water treatment cost. By adopting the simple method of overflow, the equipment can be improved at low cost.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] 1. For the substrate overflow energy - saving water washing structure described in the utility model, only the Nth water washing tank is for fresh water washing, with fresh water added, and then it overflows to the (N - 1)th water washing tank... and then overflows to the first water washing tank; the (N - 1)th water washing tank to the first water washing tank use the water overflowed from the Nth water washing tank, saving the water in (N - 1) tanks, and overall saving (N - 1) / N of the water consumption.
[0020] 2. The waste discharge of the N water washing tanks is finally carried out by the first water washing tank. It only needs to parallel the waste discharge of the (N - 1)th water washing tank to the second water washing tank to the first water washing tank, saving (N - 1) groups of waste discharge pipelines.
[0021] 3. The Nth water washing tank is continuously added according to the output. After the fresh water passes through N water washings, it overflows and is discharged as waste through the first water washing tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is the flow chart of the three - stage water washing process described in the background technology of the utility model;
[0023] Figure 2 It is the structural schematic diagram of a substrate overflow energy - saving water washing structure described in Embodiment 1 of the utility model;
[0024] Figure 3 It is the overflow structural schematic diagram of a substrate overflow energy - saving water washing structure described in Embodiment 1 of the utility model;
[0025] Figure 4 It is the structural schematic diagram of a substrate overflow energy - saving water washing structure described in Embodiment 2 of the utility model.
[0026] In the figure: 1. The first water washing tank; 2. The second water washing tank; 3. The third water washing tank; 4. The first water washing spray device; 5. The second water washing spray device; 6. The third water washing spray device; 7. The fresh water inlet pipeline; 8. The waste discharge pipeline; 9. The first overflow port; 10. The second overflow port; 11. The fourth water washing tank; 12. The fourth water washing spray device; 13. The third overflow port. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The following will further elaborate on the utility model in combination with the drawings and specific embodiments.
[0028] The utility model discloses a substrate overflow energy-saving water washing structure, which includes a water washing tank and a water washing spraying device in the water washing tank. There are N water washing tanks, and the N water washing tanks are arranged from low to high along the plate feeding direction to form an overflow structure. A waste discharge pipeline 8 is arranged on the first water washing tank along the plate feeding direction, and a fresh water inlet pipeline 7 is arranged on the Nth water washing tank along the plate feeding direction. A water washing spraying device is arranged on each water washing tank, and N is an integer greater than or equal to 3.
[0029] The water washing effect is improved through multi-stage overflow. Only the Nth water washing tank uses fresh water, and the other water washing tanks use the water overflowed from the Nth water washing tank, saving (N - 1) / N of the water consumption, and the water treatment saves (N - 1) / N of the treatment cost. By adopting the simple way of overflow, the equipment is improved at low cost.
[0030] The following takes N = 3 and 4 as examples for description.
[0031] Embodiment 1
[0032] As Figure 2 shown, this embodiment discloses a substrate overflow energy-saving water washing structure, which includes a first water washing tank 1, a second water washing tank 2 and a third water washing tank 3. A first water washing spraying device 4, a second water washing spraying device 5 and a third water washing spraying device 6 are respectively arranged on the first water washing tank 1, the second water washing tank 2 and the third water washing tank 3.
[0033] The substrate travels from right to left. The first water washing tank 1 is located on the rightmost side, the second water washing tank 2 is located in the middle, and the third water washing tank 3 is located on the leftmost side. A first overflow port 9 is arranged between the third water washing tank 3 and the second water washing tank 2, and a second overflow port 10 is arranged between the second water washing tank 2 and the first water washing tank 1.
[0034] As Figure 3 shown, the first water washing tank 1, the second water washing tank 2 and the third water washing tank 3 are arranged from low to high. A fresh water inlet pipeline 7 is arranged on the third water washing tank 3, and a waste discharge pipeline 8 is arranged on the first water washing tank 1.
[0035] In addition, pipelines and valves are arranged in the first water washing tank 1, the second water washing tank 2 and the third water washing tank 3 for supplying water to the first water washing spraying device 4, the second water washing spraying device 5 and the third water washing spraying device 6.
[0036] The water washing effect is improved through three-stage overflow. Only the third water washing tank 3 uses fresh water, and the first water washing tank 1 and the second water washing tank 2 use the water overflowed from the third water washing tank 3, saving 2 / 3 of the water consumption, and the water treatment saves 2 / 3 of the treatment cost. By adopting the simple way of overflow, the equipment is improved at low cost.
[0037] Embodiment 2
[0038] AsFigure 4 As shown in the figure, this embodiment discloses a substrate overflow energy-saving water washing structure, which includes a first water washing tank 1, a second water washing tank 2, a third water washing tank 3 and a fourth water washing tank 11. A first water washing spraying device 4, a second water washing spraying device 5, a third water washing spraying device 6 and a fourth water washing spraying device 12 are respectively arranged on the first water washing tank 1, the second water washing tank 2, the third water washing tank 3 and the fourth water washing tank 11.
[0039] The first water washing tank 1, the second water washing tank 2, the third water washing tank 3 and the fourth water washing tank 11 are arranged from low to high. A fresh water inlet pipeline 7 is arranged on the fourth water washing tank 11, and a waste discharge pipeline 8 is arranged on the first water washing tank 1.
[0040] A first overflow port 9 is arranged between the fourth water washing tank 11 and the third water washing tank 3, a second overflow port 10 is arranged between the third water washing tank 3 and the second water washing tank 2, and a third overflow port 13 is arranged between the second water washing tank 2 and the first water washing tank 1.
[0041] A first overflow port 9 is arranged between the third water washing tank 3 and the second water washing tank 2, and a second overflow port 10 is arranged between the second water washing tank 2 and the first water washing tank 1.
[0042] Here, only the fourth water washing tank 11 is for fresh water washing with fresh water added, then it overflows to the third water washing tank 3, then overflows to the second water washing tank 2, and finally overflows to the first water washing tank 1; the first water washing tank 1, the second water washing tank 2 and the third water washing tank 3 use the water overflowed from the fourth water washing tank 11, saving water in 3 tanks and overall saving 3 / 4 of the water consumption. The waste discharge of the 4 water washing tanks is finally carried out by the first water washing tank 1, and only the waste discharges of the second water washing tank 2, the third water washing tank 3 and the fourth water washing tank 11 need to be connected in parallel to the first water washing tank 1, saving 3 groups of waste discharge pipelines. The fourth water washing tank 11 is continuously added according to the production volume, and the fresh water is overflowed and discharged through the first water washing tank 1 after passing through 4 water washings.
[0043] The water washing effect is improved through four-stage overflow. Only the fourth water washing tank 11 uses fresh water, and the first water washing tank 1, the second water washing tank 2 and the third water washing tank 3 use the water overflowed from the fourth water washing tank 11, saving 3 / 4 of the water consumption and 3 / 4 of the water treatment cost. By adopting the simple way of overflow, the equipment is improved at low cost.
[0044] Of course, the above content is only the preferred embodiment of the present invention and cannot be considered as limiting the scope of the embodiments of the present invention. The present invention is not limited to the above examples either. Equal changes and improvements made by those of ordinary skill in the art within the essence of the present invention shall fall within the scope covered by the patent of the present invention.
Claims
1. A substrate overflow energy-saving water washing structure, comprising a water washing tank and a water washing spray device in the water washing tank, characterized in that: The water washing tanks are provided in N numbers, and the N water washing tanks are arranged from low to high along the plate inlet direction to form an overflow structure. The first water washing tank along the plate inlet direction is provided with a waste discharge pipeline (8), and the Nth water washing tank along the plate inlet direction is provided with a new water inlet pipeline (7). Each water washing tank is provided with a water washing spray device, and N is an integer greater than or equal to 3.
2. The substrate overflow energy-saving water washing structure according to claim 1 is characterized in that: The water washing tank comprises a first water washing tank (1), a second water washing tank (2) and a third water washing tank (3), and the first water washing tank (1), the second water washing tank (2) and the third water washing tank (3) are respectively provided with a first water washing spray device (4), a second water washing spray device (5) and a third water washing spray device (6).
3. A substrate overflow energy-saving water washing structure according to claim 2, characterized in that: The first water washing tank (1), the second water washing tank (2) and the third water washing tank (3) are arranged from low to high, the third water washing tank (3) is provided with a new water inlet pipeline (7), and the first water washing tank (1) is provided with a waste discharge pipeline (8).
4. The substrate overflow energy-saving water washing structure according to claim 3 is characterized in that: A first overflow port (9) is provided between the third water washing tank (3) and the second water washing tank (2), and a second overflow port (10) is provided between the second water washing tank (2) and the first water washing tank (1).
5. The substrate overflow energy-saving water washing structure according to claim 1, characterized in that: The water washing tank comprises a first water washing tank (1), a second water washing tank (2), a third water washing tank (3) and a fourth water washing tank (11), and the first water washing tank (1), the second water washing tank (2), the third water washing tank (3) and the fourth water washing tank (11) are respectively provided with a first water washing spray device (4), a second water washing spray device (5), a third water washing spray device (6) and a fourth water washing spray device (12).
6. The substrate overflow energy-saving water washing structure according to claim 5, characterized in that: The first water washing tank (1), the second water washing tank (2), the third water washing tank (3) and the fourth water washing tank (11) are arranged from low to high, the fourth water washing tank (11) is provided with a new water inlet pipeline (7), and the first water washing tank (1) is provided with a waste discharge pipeline (8).
7. The substrate overflow energy-saving water washing structure according to claim 6, characterized in that: A first overflow port (9) is provided between the fourth water washing tank (11) and the third water washing tank (3), a second overflow port (10) is provided between the third water washing tank (3) and the second water washing tank (2), and a third overflow port (13) is provided between the second water washing tank (2) and the first water washing tank (1).
Citation Information
Patent Citations
Ceramic substrate water washing device
CN206100632U