Single-layer conveying manure discharging system
By designing a single-layer feces conveying system, using the combination of motor rollers and feces scraping plates, the automated cleaning of feces is achieved, solving the problems of complex structure of the existing system and poor manure cleaning effect, and improving the sanitary conditions and automation level of the breeding farm.
Patent Information
- Application Number
- CN202422234958.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing automated stool treatment system has complex structures, high installation and maintenance costs, lacks flexibility, and is difficult to adapt to farms of different sizes and types. The manure cleaning effect is not ideal and the sanitary conditions are poor, which increases the risk of disease transmission.
A single-layer feces conveying system is designed, including a motor roller set at the head and tail ends of the cage, and a manure scraping plate is arranged horizontally at the tail end of the cage. The manure strip is connected to the motor roller through the manure scraping plate, and the manure strip is automatically cleaned by a wire rope and motor drive.
It has achieved high degree of manure cleaning, reduced manual intervention, improved feces cleaning efficiency and sanitary conditions, strong adaptability, low maintenance cost, good system stability, and is suitable for farming farms of different sizes and types.
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Figure CN222997166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of livestock and poultry breeding manure treatment, and particularly relates to a single-layer conveyor manure removal system. Background Art
[0002] With the rapid development of modern animal husbandry, the scale of livestock and poultry breeding has been continuously expanding, and manure treatment has become an urgent problem in the breeding industry. Traditional manure treatment methods mostly rely on manual cleaning, which is inefficient and labor-intensive. In recent years, with the development of automation technology, a variety of automated manure treatment systems have emerged. These systems replace manual labor with mechanical devices, improving the manure removal efficiency and reducing the labor cost.
[0003] Although the automated manure treatment systems have improved the manure removal efficiency to a certain extent, there are still many deficiencies in the existing technologies. First of all, many systems have complex structures, high installation and maintenance costs, and are not suitable for small-scale farms. Secondly, some systems have strict requirements on the size and shape of the cages, lacking flexibility and being difficult to adapt to farms of different scales and types. Currently, some old cages or cages in sheds with relatively low eaves have a relatively low cage height, and the interlayer spacing is about 10 cm, making it impossible to install a closed manure conveyor belt. In addition, the existing technologies often cannot completely clean the manure during the manure removal process, resulting in unsatisfactory sanitary conditions and increasing the risk of disease transmission. These defects of the existing technologies limit their wide application in the breeding industry.
[0004] In view of the deficiencies of the existing technologies, there is an urgent need for an automated manure treatment system with a simple structure, low cost, strong adaptability and good manure removal effect. Summary of the Utility Model
[0005] In order to achieve the above utility model purpose and address the above technical problems, the utility model provides a single-layer conveyor manure removal system.
[0006] Its technical solution is as follows: it includes motor-driven rollers arranged at the head and tail ends of the cage. The one arranged at the head end of the cage is motor-driven roller one, and the one arranged at the tail end of the cage is motor-driven roller two. A scraping plate is horizontally arranged at the tail end of the cage. One end of the manure belt with the same width as the cage bottom passes through the scraping plate and is connected to motor-driven roller two. One end of the steel wire rope with the same longitudinal length as the cage is wound around motor-driven roller one, and the other end of the steel wire rope is connected to the other end of the manure belt;
[0007] During manure removal, the motor of motor-driven roller two drives the manure belt to be wound around motor-driven roller two at the tail end of the cage after being cleaned by the scraping plate. After the manure removal is completed, the motor of motor-driven roller one runs, and the steel wire rope is wound around motor-driven roller one to pull back the manure belt. It has a high degree of automation, reduces manual cleaning work, and improves the manure removal efficiency and sanitary conditions.
[0008] Both ends of the motor-driven roller 1 and the motor-driven roller 2 are connected to the cage support frame, and the rollers of the motor-driven roller 1 and the motor-driven roller 2 are connected to the cage support frame through bearings. The connection between the motor-driven roller and the cage support frame through bearings enhances the stability and durability of the system, and improves the reliability and service life of the entire system.
[0009] The manure belt is made of PP material, which is wear-resistant and corrosion-resistant, improving the service life of the manure belt and reducing the maintenance cost.
[0010] A support frame 2 is arranged outside the cage, and an electric telescopic rod 1 is arranged on the support frame 2. The fixed end of the electric telescopic rod 1 is fixedly connected to the support frame 2, and the telescopic end of the electric telescopic rod 1 is fixedly connected to the manure scraping plate;
[0011] The bottom end of the manure scraping plate abuts against the surface of the manure belt. The setting of the external support frame and the electric telescopic rod enables the manure scraping plate to flexibly adjust its position, better fit the surface of the manure belt, and improve the thoroughness of manure cleaning and the adaptability of the system.
[0012] Support rods are arranged at both ends of the cage support frame. The rollers of the motor-driven roller 1 and the motor-driven roller 2 are connected to the top of the support rods through bearings, and the support rods are set as electric telescopic rods. The support rods being set as electric telescopic rods can adjust the length of the support rods according to needs to adapt to cages of different sizes, enhancing the flexibility and application range of the system. The motor-driven roller 1 and the motor-driven roller 2 can be adjusted in height, which cooperates with the height adjustment of the manure scraping plate to adapt to cages of different sizes and shapes; after the motor-driven roller 1 and the motor-driven roller 2 are adjusted in height, the manure scraping plate is adjusted accordingly, so that the bottom end of the manure scraping plate remains in contact with the surface of the manure belt.
[0013] A nozzle support frame is arranged on one side of the motor-driven roller 2, and a number of evenly distributed nozzles are arranged on the nozzle support frame. The nozzles are all connected to a water pipe;
[0014] All the nozzles are arranged facing the surface of the manure belt. The setting of the nozzle support frame and the nozzles can clean or disinfect the manure belt, improving the cleaning effect and helping to improve the sanitary conditions of the breeding environment.
[0015] The beneficial effects brought by the technical solution provided by the embodiment of the present utility model are:
[0016] High degree of automation: Through the roller and wire rope system driven by the motor, the automation of manure cleaning is realized, reducing manual intervention and labor intensity;
[0017] High manure cleaning efficiency: By using the cooperation of the manure scraping plate and the manure belt, the manure in the cage can be quickly cleaned, improving the speed and efficiency of manure cleaning;
[0018] Improved Sanitary Conditions: The automated manure cleaning system can promptly clean the manure, reducing the residence time of manure in the cages, thus improving the sanitary conditions of the breeding environment;
[0019] Strong Adaptability: The system design takes into account cages of different sizes and shapes. Through designs such as electric telescopic rods, the adaptability and flexibility of the system are enhanced;
[0020] Low Maintenance Cost: The manure belt is made of PP material, which is wear-resistant and corrosion-resistant, extending its service life and reducing the replacement frequency and maintenance cost;
[0021] Good System Stability: The motor-driven roller is connected to the cage support frame through bearings, improving the stability and durability of the entire system;
[0022] Easy to Operate: The system is designed with a user-friendly concept, and the operation is simple, making it easy for the farm workers to master and use;
[0023] Scalability: The system design allows for the addition of accessories such as nozzles as needed for cleaning or disinfecting the manure belt, improving the functionality of the system;
[0024] Environmental Benefits: Through automated manure cleaning, the pollution of the environment by manure is reduced, contributing to the environmental protection and sustainable development of the breeding industry;
[0025] Economic Benefits: In the long run, the automated manure cleaning system can reduce labor costs, improve breeding efficiency, and bring economic benefits to the farm;
[0026] Such a system should be able to adapt to farms of different scales and types, be easy to install and maintain, and at the same time be able to thoroughly clean the manure, improve the sanitary conditions, and reduce the risk of disease transmission; it can not only improve the breeding efficiency but also improve the breeding environment and promote the sustainable development of the breeding industry. Description of the Drawings
[0027] Figure 1 Schematic diagram of the overall structure of the embodiment of the present utility model Figure 1 。
[0028] Figure 2 is Figure 1 A partial enlarged view of
[0029] Figure 3 Schematic diagram of the overall structure of the embodiment of the present utility model Figure 2 。
[0030] Among them, the reference numerals are: 1, cage; 11, motor-driven roller one; 12, motor-driven roller two; 2, manure scraping board; 3, manure belt; 4, steel wire rope; 6, cage support frame; 7, support frame two; 8, electric telescopic rod one; 13, nozzle support frame; 14, nozzle. Detailed Embodiment
[0031] In order to make the purpose, technical solutions and advantages of the present utility model clearer and more understandable, the following further details the present utility model in conjunction with the accompanying drawings and embodiments. Of course, the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0032] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.
[0033] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
[0034] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.
[0035] Embodiment 1
[0036] See Figures 1 to 3 , the present utility model provides a single-layer conveyor manure removal system, including motor-driven rollers arranged at the head end and the tail end of the cage 1. The one at the head end of the cage 1 is the motor-driven roller one 11, and the one at the tail end of the cage 1 is the motor-driven roller two 12. A manure scraping plate 2 is transversely arranged at the tail end of the cage 1. One end of the manure belt 3 with the same width as the cage bottom passes through the manure scraping plate 2 and is connected to the motor-driven roller two 12. One end of the steel wire rope 4 with the same length as the cage longitudinally is wound around the motor-driven roller one 11, and the other end of the steel wire rope 4 is connected to the other end of the manure belt 3;
[0037] When discharging feces, the motor of the second motor-driven roller 12 drives the feces belt 3. After being cleaned by the manure scraping plate 2, it is wound around the second motor-driven roller 12 at the end of the cage 1. After the manure cleaning is completed, the motor of the first motor-driven roller 11 runs, and the steel wire rope 4 is wound around the first motor-driven roller 11 to pull back the feces belt 3.
[0038] Both ends of the first motor-driven roller 11 and the second motor-driven roller 12 are connected to the cage support frame 6, and the rollers of the first motor-driven roller 11 and the second motor-driven roller 12 are connected to the cage support frame 6 through bearings.
[0039] The feces belt 3 is made of PP material.
[0040] When the utility model is in use, first ensure that the cage, roller, manure scraping plate, feces belt and steel wire rope are correctly installed and connected. When discharging feces, the motor of the second motor-driven roller 12 drives the feces belt 3. After being cleaned by the manure scraping plate 2, it is wound around the second motor-driven roller 12 at the end of the cage 1. After the manure cleaning is completed, the motor of the first motor-driven roller 11 runs, and the steel wire rope 4 is wound around the first motor-driven roller 11 to pull back the feces belt 3.
[0041] Embodiment 2
[0042] On the basis of Embodiment 1, a second support frame 7 is arranged outside the cage 1, and an electric telescopic rod 8 is arranged on the second support frame 7. The fixed end of the electric telescopic rod 8 is fixedly connected to the second support frame 7, and the telescopic end of the electric telescopic rod 8 is fixedly connected to the manure scraping plate 2;
[0043] The bottom end of the manure scraping plate 2 abuts against the surface of the feces belt 3. The setting of the external support frame and the electric telescopic rod enables the manure scraping plate to flexibly adjust its position, better fit the surface of the feces belt, and improve the thoroughness of manure cleaning and the adaptability of the system.
[0044] Both ends of the cage support frame 6 are provided with support rods. The rollers of the first motor-driven roller 11 and the second motor-driven roller 12 are connected to the top ends of the support rods through bearings, and the support rods are set as electric telescopic rods. The support rods being set as electric telescopic rods can adjust the length of the support rods according to needs to adapt to cages of different sizes, enhancing the flexibility and application range of the system. The first motor-driven roller 11 and the second motor-driven roller 12 can be adjusted in height, which cooperates with the height adjustment of the manure scraping plate to adapt to cages of different sizes and shapes; after the first motor-driven roller 11 and the second motor-driven roller 12 are adjusted in height, the manure scraping plate 2 is adjusted accordingly, so that the bottom end of the manure scraping plate 2 remains in contact with the surface of the feces belt 3.
[0045] Embodiment 3
[0046] On the basis of Embodiment 1, a nozzle support frame 13 is arranged on one side of the second motor-driven roller 12, and a number of evenly distributed nozzles 14 are arranged on the nozzle support frame 13. The nozzles 14 are all connected to the water pipe;
[0047] The spray nozzles 14 are all arranged facing the surface of the manure belt 3. The spray nozzles on the spray nozzle support frame are used to clean or disinfect the manure belt, further improving the sanitary conditions. The spray nozzles can be set as rotatable spray nozzles and adjusted according to the position of the manure belt.
[0048] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. A single-layer feces conveying system, characterized in that: The cage (1) comprises motor-driven rollers arranged at the front and rear ends thereof, wherein the motor-driven roller 1 (11) is arranged at the front end thereof, and the motor-driven roller 2 (12) is arranged at the rear end thereof; a manure scraping plate (2) is arranged transversely at the rear end thereof; one end of a manure belt (3) having the same width as the bottom of the cage passes through the manure scraping plate (2) and is connected to the motor-driven roller 2 (12); one end of a steel wire rope (4) having the same length as the longitudinal direction of the cage is wound around the motor-driven roller 1 (11), and the other end of the steel wire rope (4) is connected to the other end of the manure belt (3); When removing manure, the motor of the motor roller 2 (12) drives the manure belt (3) to be cleaned by the manure scraper (2) and then wound around the motor roller 2 (12) at the rear end of the cage (1). After the manure is cleaned, the motor of the motor roller 1 (11) is operated, and the steel wire rope (4) is wound around the motor roller 1 (11) to pull back the manure belt (3).
2. The single-layer feces conveying and discharging system according to claim 1 is characterized in that: Both ends of the motor-driven roller shaft 1 (11) and the motor-driven roller shaft 2 (12) are connected to the cage support frame (6), and the roller shafts of the motor-driven roller shaft 1 (11) and the motor-driven roller shaft 2 (12) are connected to the cage support frame (6) via bearings.
3. The single-layer feces conveying and discharging system according to claim 1 is characterized in that: The manure belt (3) is made of PP material.
4. The single-layer feces conveying and discharging system according to claim 2 is characterized in that: The cage (1) is provided with a second support frame (7) outside, and an electric telescopic rod (8) is provided on the second support frame (7), the fixed end of the electric telescopic rod (8) is fixedly connected to the second support frame (7), and the telescopic end of the electric telescopic rod (8) is fixedly connected to the manure scraper (2); The bottom end of the manure scraper (2) abuts against the surface of the manure belt (3).
5. The single-layer feces conveying and discharging system according to claim 4 is characterized in that: Support rods are arranged at both ends of the cage support frame (6); the rollers of the motor-driven roller 1 (11) and the motor-driven roller 2 (12) are connected to the top ends of the support rods via bearings; the support rods are arranged as electric telescopic rods.
6. The single-layer feces conveying and discharging system according to claim 5 is characterized in that: A nozzle support frame (13) is arranged on one side of the second motor roller (12), and a plurality of evenly distributed nozzles (14) are arranged on the nozzle support frame (13), and the nozzles (14) are all connected to water pipes; The nozzles (14) are all arranged toward the surface of the manure belt (3).