Egg product grader in egg selecting area

By designing the egg feeding section including plastic mesh belt conveyor, roller conveyor, belt conveyor, mounting frame, guide plate and egg distribution mechanism in the egg selection area egg grader, the problems of blockage and lack of dredging measures during egg loading are solved, and the orderly and neatness of egg loading is achieved, and the work efficiency is improved.

CN222997201UActive Publication Date: 2025-06-20XIANTAO XIANFU FOOD CO LTD
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Patent Information

Application Number
CN202421794117.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-20
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The egg selection area egg grader is prone to blockage when feeding eggs in grading and feeding, and lacks auxiliary dredging measures, resulting in inefficiency and increased staff burden.

Method used

An egg feeding part including a plastic mesh belt conveyor, a roller conveyor, a belt conveyor, a mounting frame, a guide plate and an egg distribution mechanism is designed to automatically clear the egg body through the guide plate and the egg distribution mechanism to avoid blockage.

Benefits of technology

The egg feeding is achieved in an orderly and neat manner, avoiding blockage problems, reducing the workload of staff, and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an egg product grader in an egg selecting area, and relates to the technical field of egg product grade.The egg product grader in the egg selecting area comprises a feeding part and a grading detection part, the feeding part is arranged at the front end of the grading detection part and comprises a plastic mesh belt conveyor, a roller conveyor and a belt conveyor which are sequentially distributed in the egg product conveying direction; a mounting frame is fixed above the plastic mesh belt conveyor, two groups of guide plates are fixedly connected to the mounting frame, the two groups of guide plates are distributed above a mesh belt of the plastic mesh belt conveyor in a splayed shape, and the two groups of guide plates are transversely arranged on the plastic mesh belt conveyor to define a gradually narrowed egg product conveying channel. According to the egg feeding device, the plastic mesh belt conveyor, the roller conveyor, the belt conveyor, the mounting frame, the guide plate and the egg separating mechanism are arranged to form the egg feeding part, the overall structure is simple, fed eggs are effectively and automatically dredged, the blocking problem in the egg feeding and conveying process is effectively solved, and orderly and neat egg feeding is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of egg grading, in particular to an egg grader in the egg selection area. Background Art

[0002] An egg grader is an automatic screening device for grading the quality of eggs. According to the advanced degree of the equipment, it is divided into a full-automatic egg grader and a semi-automatic egg grader. Now, with the development of technology, a full-automatic egg grader with automatic loading and unloading and full-automatic grading has come out and has been adopted by some large and advanced manufacturers. However, for most small and medium-sized enterprises, considering the purchase cost and replacement cost, they still use the relatively economical semi-automatic egg grader.

[0003] Compared with the full-automatic egg grader, the semi-automatic egg grader has, on the one hand, a lower advanced degree in each functional area, and on the other hand, requires manual egg loading. When the semi-automatic egg grader in the egg selection area is working, a large number of fresh eggs with uneven quality are transported to the egg selection area. The fresh eggs are taken by the staff and placed at the front end of the egg loading conveyor of the egg grader by hand. The fresh eggs are transported by the egg loading conveyor. However, because the space of the egg loading conveyor is relatively small and the manual picking speed is fast, the eggs are easily stacked at the front end of the egg loading conveyor and blocked by the multi-channel partition plates of the egg loading conveyor, affecting the smooth egg loading. And most of the existing semi-automatic egg graders do not have auxiliary dredging measures for egg loading. The current practice is to regularly use the hand of the staff to dial the egg body to dredge the egg loading. This method not only has a poor effect, but also increases the workload of the staff and needs to be improved. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an egg grader in the egg selection area, which solves the problems that the egg grader in the egg selection area is easy to be blocked during egg grading and feeding, and lacks auxiliary dredging measures.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an egg grader in the egg selection area, including a feeding part and a grading and detecting part. The feeding part is arranged at the front end of the grading and detecting part. The feeding part includes a plastic mesh belt conveyor, a roller conveyor and a belt conveyor which are arranged in sequence along the egg conveying direction. A fixing mounting frame is fixedly installed above the plastic mesh belt conveyor. Two groups of guiding plates are fixedly connected to the mounting frame. The two groups of guiding plates are distributed in an "eight" shape above the mesh belt of the plastic mesh belt conveyor, and the two groups of guiding plates are arranged horizontally on the plastic mesh belt conveyor to form a gradually narrowing egg conveying channel. And the discharging end of the egg conveying channel is connected to the feeding end of the roller conveyor, and the discharging end of the roller conveyor is connected to the feeding end of the belt conveyor.

[0006] A grading mechanism is fixed above the belt conveyor. The grading mechanism includes grading plates, a gantry, and a swinging mechanism. The grading plates extend horizontally above the belt of the belt conveyor along the egg conveying direction, and the grading plates are sequentially distributed at intervals along the direction perpendicular to the egg conveying direction. An egg grading channel is formed between two adjacent grading plates. The grading plates are rotatably connected to the gantry through a rotating shaft. The swinging mechanism drives the grading plates to swing left and right around the axial direction of the rotating shaft on the gantry along the width direction of the belt conveyor. The rotating shaft is arranged at the rear end of the grading plate, and the tail end of the grading plate is connected to the front end of the multi-channel partition of the grading and detecting part.

[0007] Preferably, the width of the feeding end of the egg conveying channel is 1.5 to 2 times the width of the feeding end of the roller conveyor.

[0008] Preferably, the mounting frame is fixed on the frame of the plastic mesh belt conveyor. The mounting frame includes a fixed bracket, an adjustable bracket, and a bolt connection seat. The fixed bracket spans across the plastic mesh belt conveyor. The adjustable bracket is movably sleeved on the fixed bracket. A vertically arranged screw rod is threadedly connected to the adjustable bracket. The bolt connection seat is threadedly connected to the screw rod. The bolt connection seat is fixedly connected to the guide plate through a bolt member.

[0009] Preferably, the width of the grading plate is 0.5 to 1 cm, the height of the grading plate is 2 to 5 cm, a protective member is arranged at the front end of the grading plate, and the front end of the protective member is a tip.

[0010] Preferably, the swinging mechanism includes a connecting plate, a gear, a rack, a guiding bearing, a connecting rod, a crank, and a driving motor. The gear is sleeved on the rotating shaft. The rack is located on the side of the gear and meshes with the gear. An activity groove is arranged along the length direction of the rack. The rack is sleeved on the guiding bearing through the activity groove. The connecting plate is installed with the guiding bearing through a connecting shaft. One end of the connecting rod is hinged to the rack, and the other end is hinged to the movable end of the crank. The fixed end of the crank is connected to the output shaft of the driving motor. The driving motor is fixed on the connecting plate. The connecting plate is fixed on the gantry. The rack is driven by the driving motor to slide on the connecting plate along the guiding direction of the activity groove, and the rack drives the grading plate to swing through the gear.

[0011] The utility model has the following beneficial effects:

[0012] The utility model forms an egg feeding part by arranging a plastic mesh belt conveyor, a roller conveyor, a belt conveyor, a mounting frame, a guide plate and an egg separation mechanism. The overall structure is simple and the eggs for feeding can be effectively and automatically unblocked. At the front end of the plastic mesh belt conveyor, the feeding space is large, which is convenient for operators to place materials and pile eggs. At the rear end of the plastic mesh belt conveyor, the egg conveying channel gradually narrows, which is convenient for controlling the egg feeding amount and is consistent with the width of the number of columns of the eggs fed at the rear end. On the roller conveyor, the eggs are spaced by the rollers, which is convenient for the eggs to be arranged in sequence from front to back and fed one by one. On the belt conveyor, the egg separation mechanism swings to replace the operator manually shifting the eggs crowded at the passage opening, so that the eggs enter the egg separation channel in sequence, effectively avoiding the blockage problem in the process of egg feeding and conveying, and realizing the orderly and neat feeding of the eggs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional diagram of the utility model;

[0014] Figure 2 It is the right view of the utility model;

[0015] Figure 3 For this utility model Figure 1 A magnified view of the structure at center;

[0016] Figure 4 This is a schematic diagram of the structure of the installation frame of the utility model;

[0017] Figure 5 It is a structural schematic diagram of the location of the egg separation mechanism of the utility model.

[0018] In the figure: 1. feeding part; 2. grading and detection part; 3. plastic mesh belt conveyor; 4. roller conveyor; 5. belt conveyor; 6. mounting frame; 61. fixed bracket; 62. adjustable bracket; 621. screw; 63. bolt connection seat; 7. guide plate; 8. egg separation mechanism; 81. egg separation plate; 811. rotating shaft; 812. protective part; 82. door frame; 83. swing mechanism; 831. connecting plate; 832. gear; 833. rack; 8331. movable groove; 834. guide bearing; 835. connecting rod; 836. crank handle; 837. driving motor. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] likeFigures 1-5 As shown in the figure, the present utility model provides a technical solution: an egg grading machine in the egg selection area, which includes a feeding part 1 and a grading and detecting part 2. The feeding part 1 is arranged at the front end of the grading and detecting part 2. The feeding part 1 includes a plastic mesh belt conveyor 3, a roller conveyor 4, and a belt conveyor 5 that are sequentially distributed along the egg conveying direction. The plastic mesh belt conveyor 3 is a wide-body conveyor. Above the plastic mesh belt conveyor 3, a fixed mounting frame 6 is installed. Two groups of guide plates 7 are fixedly connected to the mounting frame 6. The mounting frame 6 is fixed on the frame of the plastic mesh belt conveyor 3. The mounting frame 6 includes a fixed bracket 61, an adjustable bracket 62, and a bolt connection seat 63. The fixed bracket 61 is arranged across the plastic mesh belt conveyor 3. The adjustable bracket 62 is movably sleeved on the fixed bracket 61, and the lateral position of the adjustable bracket 62 can be adjusted by horizontally sliding the adjustable bracket 62 along the fixed bracket 61. A vertically arranged screw rod 621 is threadedly connected to the adjustable bracket 62, and the bolt connection seat 63 is threadedly connected to the screw rod 621. The installation height of the bolt connection seat 63 can be adjusted through the screw rod 621. The bolt connection seat 63 is fixedly connected to the guide plate 7 through bolt parts, and thus the installation height and position of the guide plate 7 can be adjusted according to the above adjustment structure;

[0021] The two groups of guide plates 7 are distributed in an "eight" shape above the mesh belt of the plastic mesh belt conveyor 3, and the two groups of guide plates 7 are horizontally arranged on the plastic mesh belt conveyor 3 to form an egg conveying channel that gradually narrows. The width of the feeding end of the egg conveying channel is 1.5 - 2 times the width of the feeding end of the roller conveyor 4. The large-space feeding end of the egg conveying channel is convenient for the operator to carry eggs for feeding, and the discharging end of the egg conveying channel is connected to the feeding end of the roller conveyor 4 and has the same width. The discharging end of the roller conveyor 4 is connected to the feeding end of the belt conveyor 5. The rollers of the roller conveyor 4 convey the eggs, and the distance between the rollers is smaller than the size of the eggs;

[0022] Above the belt conveyor 5, a egg separating mechanism 8 is fixedly installed. The egg separating mechanism 8 includes an egg separating plate 81, a gantry 82, and a swinging mechanism 83. The egg separating plate 81 horizontally extends along the egg conveying direction above the belt of the belt conveyor 5. The width of the egg separating plate 81 is 0.5 - 1 cm, and the height of the egg separating plate 81 is 2 - 5 cm. A protective part 812 is arranged at the front end of the egg separating plate 81, and the front end of the protective part 812 is a tip. The protective part 812 is a common soft rubber. When the eggs are pushed and guided into the egg separating channel, the protective part 812 can play a buffering and protecting role for the eggs. The egg separating plates 81 are sequentially spaced along the direction perpendicular to the egg conveying direction, and an egg separating channel is formed between two adjacent egg separating plates 81. The egg separating plate 81 is rotatably connected to the gantry 82 through a rotating shaft 811. The swinging mechanism 83 drives the egg separating plate 81 to swing left and right around the axial direction of the rotating shaft 811 on the gantry 82 along the width direction of the belt conveyor 5. The rotating shaft 811 is arranged at the rear end of the egg separating plate 81, and the tail end of the egg separating plate 81 is connected to the front end of the multi-channel partition of the grading and detecting part 2;

[0023] The swing mechanism 83 includes a connecting plate 831, a gear 832, a rack 833, a guide bearing 834, a connecting rod 835, a rocker 836 and a driving motor 837. The gear 832 is mounted on the rotating shaft 811. The rack 833 is located on the side of the gear 832 and meshes with the gear 832. A movable groove 8331 is arranged on the rack 833 along the length direction. The rack 833 is mounted on the guide bearing 834 through the movable groove 8331. The connecting plate 831 is installed with the guide bearing 834 through the connecting shaft. The connecting rod 835 is provided with a rocker 836 and a driving motor 837. One end of the rack 833 is hinged to the rack 833, and the other end is hinged to the movable end of the crank 836. The fixed end of the crank 836 is connected to the output shaft of the driving motor 837. The driving motor 837 is fixed to the connecting plate 831. The connecting plate 831 is fixed to the door frame 82. The rack 833 is driven by the driving motor 837 to slide on the connecting plate 831 along the guide direction of the movable groove 8331. The rack 833 drives the gear 832 to rotate back and forth, and the rack 833 drives the egg separating plate 81 to swing through the gear 832.

[0024] When in use, at the front end of the plastic mesh belt conveyor 3, there is a large loading space, which is convenient for operators to put materials and stack eggs. At the rear end of the plastic mesh belt conveyor 3, the egg conveying channel is gradually narrowed by the guide plate 7, which is convenient for controlling the egg loading amount and consistent with the column width of the rear end egg loading. The eggs are transported through the roller conveyor 4 by the plastic mesh belt conveyor 3, and the eggs are spaced by the rollers, which is convenient for the eggs to be arranged in sequence from front to back and loaded one by one. The eggs are transported through the belt conveyor 5 by the roller conveyor 4, and the egg separation mechanism 8 on the belt conveyor 5 swings instead of the operator manually shifting the eggs crowded at the channel mouth, so that the eggs enter the egg separation channel in sequence under the guidance and shifting of the egg separation plate 81, effectively avoiding the blockage problem in the egg loading and conveying process, and realizing the orderly and neat loading of the eggs.

[0025] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An egg grading machine in an egg selection area, comprising a feeding part (1) and a grading detection part (2), wherein the feeding part (1) is arranged at the front end of the grading detection part (2), and is characterized in that: The loading section (1) comprises a plastic mesh belt conveyor (3), a roller conveyor (4) and a belt conveyor (5) which are sequentially distributed along the egg conveying direction; a mounting frame (6) is fixed above the plastic mesh belt conveyor (3); two groups of guide plates (7) are fixedly connected to the mounting frame (6); the two groups of guide plates (7) are distributed in an "eight" shape above the mesh belt of the plastic mesh belt conveyor (3); the two groups of guide plates (7) are arranged transversely on the plastic mesh belt conveyor (3) to form a gradually narrowing egg conveying channel; the discharge end of the egg conveying channel is connected to the feeding end of the roller conveyor (4); and the discharge end of the roller conveyor (4) is connected to the feeding end of the belt conveyor (5); An egg separation mechanism (8) is fixed above the belt conveyor (5), the egg separation mechanism (8) comprising an egg separation plate (81), a door frame (82) and a swing mechanism (83), the egg separation plate (81) extending horizontally above the belt of the belt conveyor (5) along the egg conveying direction, and the egg separation plates (81) are sequentially spaced apart along the direction perpendicular to the egg conveying direction, and an egg separation channel is formed between two adjacent egg separation plates (81), the egg separation plates (81) are rotatably connected to the door frame (82) via a rotating shaft (811), the swing mechanism (83) drives the egg separation plates (81) to swing left and right around the rotating shaft (811) on the door frame (82) along the width direction of the belt conveyor (5), the rotating shaft (811) being arranged at the rear end of the egg separation plate (81), and the rear end of the egg separation plate (81) is connected to the front end of the multi-channel partition of the grading detection part (2).

2. The egg grading machine in the egg selection area according to claim 1, characterized in that: The width of the feeding end of the egg conveying channel is 1.5 to 2 times the width of the feeding end of the roller conveyor (4).

3. The egg grading machine in the egg selection area according to claim 1, characterized in that: The mounting frame (6) is fixed on the frame of the plastic mesh belt conveyor (3), and the mounting frame (6) comprises a fixed bracket (61), an adjustable bracket (62) and a bolt connection seat (63). The fixed bracket (61) is arranged across the plastic mesh belt conveyor (3), and the adjustable bracket (62) is movably sleeved on the fixed bracket (61). The adjustable bracket (62) is threadedly connected to a vertically arranged screw rod (621), and the bolt connection seat (63) is threadedly connected to the screw rod (621). The bolt connection seat (63) is fixedly connected to the guide plate (7) via a bolt member.

4. The egg grading machine in the egg selection area according to claim 1, characterized in that: The width of the egg separation plate (81) is 0.5-1 cm, the height of the egg separation plate (81) is 2-5 cm, and a protective member (812) is provided at the front end of the egg separation plate (81), and the front end of the protective member (812) is a pointed end.

5. The egg grading machine in the egg selection area according to claim 1, characterized in that: The rocking mechanism (83) comprises a connecting plate (831), a gear (832), a rack (833), a guide bearing (834), a connecting rod (835), a rocking handle (836), and a driving motor (837); the gear (832) is sleeved on the rotating shaft (811); the rack (833) is located on the side of the gear (832) and meshes with the gear (832); a movable groove (8331) is provided on the rack (833) along the length direction; the rack (833) is sleeved on the guide bearing (834) through the movable groove (8331); the connecting plate (831) is installed through a connecting shaft A guide bearing (834), one end of the connecting rod (835) is hinged to the rack (833), and the other end is hinged to the movable end of a crank (836), the fixed end of the crank (836) is connected to the output shaft of a driving motor (837), the driving motor (837) is fixed to a connecting plate (831), the connecting plate (831) is fixed to a door frame (82), the rack (833) is driven by the driving motor (837) to slide on the connecting plate (831) along the guide direction of the movable groove (8331), and the rack (833) drives the egg separation plate (81) to swing through the gear (832).