Double-roller steamed bun making machine transmission mechanism

Abstract

The utility model discloses a transmission mechanism of a double-roller steamed bun making machine, which relates to the technical field of cooked wheaten food production equipment and comprises a mounting frame, an upper forming roller, a lower forming roller and a driving module, the upper forming roller and the lower forming roller are respectively and rotatably arranged in the mounting frame; the driving module comprises a driving shaft and a transmission gear set. The transmission gear set comprises a driving gear, a first idle gear, an upper roller gear, a second idle gear and a lower roller gear which are sequentially meshed. The end, away from the transmission gear set, of the driving shaft is connected with a power source through a coupler. The dough forming device is simple in structure and reliable in function, and the upper forming roller and the lower forming roller which rotate in the same direction can convey and divide dough blank flow, so that dough blocks are formed; a driving shaft of the driving module is connected with a power source through a coupler, so that the compatibility of the device is improved, and the problems of accelerated abrasion, stability reduction, noise generation and the like caused by low coaxiality are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of pasta production equipment, and particularly relates to a transmission mechanism of a pair-roller steamed bun machine. Background Art

[0002] The pair-roller steamed bun machine is a kind of steamed bun forming machine, which cuts the dough blank flow through two rotating roller shafts to form dough blank blocks. After subsequent plastic working procedures and steaming procedures, the dough blank blocks form finished steamed buns.

[0003] The forming roller shafts of traditional pair-roller steamed bun machines are driven by connecting a transmission half shaft to a power source. However, the transmission half shaft is prone to problems of insufficient coaxiality during installation and subsequent operation. Insufficient coaxiality means that there is a deviation between the actual axis of the measured element and the reference axis, which may lead to various problems affecting the normal operation of the forming roller shafts, such as reduced transmission efficiency, abnormal noise, accelerated wear, and reduced transmission stability. Content of the Utility Model

[0004] In order to overcome the problems of "the forming roller shafts of traditional pair-roller steamed bun machines are connected to the power source by a transmission half shaft, and the low coaxiality leads to reduced transmission efficiency, abnormal noise, accelerated wear, and reduced transmission stability" existing in the above background art, the utility model provides a transmission mechanism of a pair-roller steamed bun machine.

[0005] The technical solution adopted by the utility model to solve the above technical problems is as follows:

[0006] A transmission mechanism of a pair-roller steamed bun machine includes an installation frame, an upper forming roller, a lower forming roller, and a drive module; the upper forming roller and the lower forming roller are respectively rotatably arranged in the installation frame; the drive module is respectively connected to the upper forming roller and the lower forming roller; a first spiral groove is arranged on the surface of the upper forming roller, and a second spiral groove is arranged on the surface of the lower forming roller; the upper forming roller and the lower forming roller rotate in the same direction, and the first spiral groove and the second spiral groove have the same helix direction and are mutually adapted; the upper forming roller and the lower forming roller are arranged in parallel; the drive module includes a driving shaft and a transmission gear set, and the transmission gear set includes a driving gear, a first intermediate gear, an upper roller gear, a second intermediate gear, and a lower roller gear that are sequentially engaged; the driving shaft is rotatably arranged in the installation frame and is arranged in parallel with the upper forming roller; the driving gear is fixedly installed at the end of the driving shaft, the upper roller gear is fixedly installed at the end of the upper forming roller, and the lower roller gear is fixedly installed at the end of the lower forming roller; a partition plate is arranged in the installation frame, and the partition plate divides the inner cavity of the installation frame into a first cavity and a second cavity. The upper forming roller and the lower forming roller are arranged in the first cavity, and the transmission gear set is arranged in the second cavity; one end of the driving shaft far from the transmission gear set is connected to a power source through a coupling.

[0007] As a further optimized solution of the present utility model, the coupling is arranged outside the installation frame.

[0008] As a further optimized solution of the present utility model, the driving shaft is arranged above the upper forming roller, and the upper forming roller is arranged obliquely above the lower forming roller.

[0009] As a further optimized solution of the present utility model, a feed inlet is provided on the side wall of the installation frame, a material passing gap is provided between the upper forming roller and the lower forming roller, and the feed inlet and the material passing gap are of the same height and communicate with each other.

[0010] As a further optimized solution of the present utility model, a discharge port is opened on the bottom plate of the installation frame, and the discharge port is arranged below the end of the material passing gap.

[0011] As a further optimized solution of the present utility model, both ends of the upper forming roller are respectively installed on the side wall position of the first cavity through bearings; both ends of the lower forming roller are respectively installed on the side wall position of the first cavity through bearings.

[0012] As a further optimized solution of the present utility model, a vertically arranged and detachable brush is installed on the top wall of the first cavity.

[0013] As a further optimized solution of the present utility model, the brush includes bristles, a mounting plate and a limiting plate. The mounting plate and the limiting plate are fixedly connected in a T shape, and the bristles are fixedly installed at the bottom end of the mounting plate; the bristles are elastically pressed against the driving shaft; a strip-shaped hole is opened on the top plate of the installation frame, the mounting plate is inserted into the strip-shaped hole, and the limiting plate is detachably installed on the upper surface position of the top plate of the installation frame through bolts.

[0014] As a further optimized solution of the present utility model, a door body is installed on the bottom plate of the installation frame; one end of the door body is hinged to the bottom plate, and the other end is connected to the bottom plate through a spring buckle.

[0015] As a further optimized solution of the present utility model, a detachable fastening plate body is installed on the upper surface of the door body.

[0016] In summary, the advantages of the present utility model are as follows: The structure of the present utility model is simple and the function is reliable. The upper forming roller and the lower forming roller that rotate in the same direction can convey and cut the dough blank stream to form dough blank blocks. The driving shaft of the driving module is connected to the power source through a coupling to improve the compatibility of the present utility model and avoid problems such as accelerated wear, reduced stability, and generation of noise caused by low coaxiality. The fastening cover plate can be withdrawn under the condition that the door body is only opened a small gap, so as to realize the removal of dough debris, avoid the problem of cleaning work occupying working hours, and at the same time have less requirements for the working space. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The following further describes the present application with reference to the drawings:

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a schematic diagram of the structure of the driving module;

[0020] Figure 3 is a schematic diagram of the installation position of the brush;

[0021] Figure 4 is a vertical sectional side view schematic diagram of the installation position of the strip hole;

[0022] Figure 5 is a schematic diagram of the installation position of the door body;

[0023] Figure 6 is a vertical sectional side view structure schematic diagram of the fastening plate body;

[0024] Figure 7 is a side view structure schematic diagram of the dough blank block falling into the discharge port;

[0025] Figure 8 is a schematic diagram of the position and structure of the shielding part;

[0026] Figure 9 is a vertical sectional front view structure schematic diagram of the push plate;

[0027] Figure 10 is a vertical sectional side view structure schematic diagram of the push plate.

[0028] Description of the reference numerals:

[0029] In the figure,

[0030] 1. Installation frame; 11. Feed inlet; 12. Discharge outlet; 121. Extension port; 13. Partition plate; 131. First cavity; 132. Second cavity; 14. Strip hole; 15. Door body; 151. Fastening plate body; 1511. Shielding part; 1512. Push plate;

[0031] 2. Upper forming roller;

[0032] 3. Lower forming roller;

[0033] 4. Driving module; 41. Driving shaft; 42. Driving gear; 43. First intermediate gear; 44. Upper roller gear; 45. Second intermediate gear; 46. Lower roller gear; 47. Coupling;

[0034] 5. Brush; 51. Bristles; 52. Mounting plate; 53. Limiting plate. Detailed implementation manners

[0035] According to the above structural characteristics of the present application, the implementation manners of the present application are further described as follows:

[0036] Refer to Figures 1 to 2 , this embodiment provides a transmission mechanism for a pair-roller steamed bun machine, including a mounting frame 1, an upper forming roller 2, a lower forming roller 3 and a driving module 4; the upper forming roller 2 and the lower forming roller 3 are respectively rotatably arranged in the mounting frame 1; the driving module 4 is respectively connected to the upper forming roller 2 and the lower forming roller 3, and the driving module 4 is used to drive the upper forming roller 2 and the lower forming roller 3 to rotate, so as to complete the conveying and slicing of the dough stream.

[0037] Refer to Figures 1 to 2 , the surface of the upper forming roller 2 is provided with a first spiral groove, and the surface of the lower forming roller 3 is provided with a second spiral groove; the upper forming roller 2 and the lower forming roller 3 rotate in the same direction, and the first spiral groove and the second spiral groove have the same helix direction and are mutually adapted; the upper forming roller 2 and the lower forming roller 3 are arranged in parallel. The first spiral groove and the second spiral groove are used to extrude and convey the dough stream.

[0038] Refer to Figures 1 to 2 , the driving module 4 includes a driving shaft 41 and a transmission gear set, and the transmission gear set includes a driving gear 42, a first intermediate gear 43, an upper roller gear 44, a second intermediate gear 45 and a lower roller gear 46 that are meshed in sequence; the driving shaft 41 is rotatably arranged in the mounting frame 1 and is arranged in parallel with the upper forming roller 2; the driving gear 42 is fixedly installed at the end of the driving shaft 41 (for example, fixedly connected by bolts), the upper roller gear 44 is fixedly installed at the end of the upper forming roller 2 (for example, fixedly connected by bolts), and the lower roller gear 46 is fixedly installed at the end of the lower forming roller 3 (for example, fixedly connected by bolts).

[0039] Refer to Figure 2 , a partition plate 13 (for example, fixedly connected by bolts) is arranged in the mounting frame 1, and the partition plate 13 divides the inner cavity of the mounting frame 1 into a first cavity 131 and a second cavity 132. The upper forming roller 2 and the lower forming roller 3 are arranged in the first cavity 131, and the transmission gear set is arranged in the second cavity 132. The partition plate 13 is used to prevent the flour dust in the first cavity 131 from entering the transmission gear set, so as to protect the stable operation of the transmission gear set.

[0040] The top end of the first spiral groove is fixedly connected with a first spiral fin (for example, through integral fixed connection), and the top end of the second spiral groove is fixedly connected with a second spiral fin (for example, through integral fixed connection); the diameter of the first spiral fin gradually increases in the direction close to the transmission gear set, the diameter of the second spiral fin gradually increases in the direction close to the transmission gear set, and when the first spiral fin and the second spiral fin are in contact with each other, the splitting of the dough blank flow is realized.

[0041] Referring to Figure 2 , one end of the driving shaft 41 far from the transmission gear set is connected with a power source through a coupling 47, and the power source is a driving motor. The outer shell of the driving motor is fixedly connected with the inner wall of the outer shell of the double-roller steamed bun machine through bolts.

[0042] Referring to Figure 2 , since the cleaning of the coupling 47 is relatively difficult, the coupling 47 is arranged outside the installation frame 1 to prevent the flour dust in the first cavity 131 / second cavity 132 from entering the coupling 47, thereby avoiding the problem that the coupling 47 is stuck by flour.

[0043] Referring to Figure 2 And Figure 7 , the driving shaft 41 is arranged above the upper forming roller 2, and the upper forming roller 2 is arranged obliquely above the lower forming roller 3.

[0044] Referring to Figure 1 And Figure 7 , the side wall of the installation frame 1 is provided with a feed inlet 11, a material passing gap is arranged between the upper forming roller 2 and the lower forming roller 3, the feed inlet 11 and the material passing gap are of the same height and communicate with each other. The output port of the dough conveying part is fixedly installed at the position of the feed inlet 11 through bolts, so as to press the dough blank flow into the material passing gap; the outer shell of the dough conveying part is fixedly installed at the position of the inner wall of the outer shell of the double-roller steamed bun machine through bolts. A discharge port 12 is formed on the bottom plate of the installation frame 1, and the discharge port 12 is arranged below the end of the material passing gap. The dough blank blocks obtained by splitting by the upper forming roller 2 and the lower forming roller 3 fall into the discharge port 12 from the end of the material passing gap. Baffle plates are respectively arranged on the left and right sides of the material passing gap to prevent the dough blank flow from falling, and both ends of the baffle plates are fixedly connected with the two side walls of the first cavity 131 through bolts.

[0045] Referring to Figure 2 , both ends of the upper forming roller 2 are respectively installed on the side wall of the first cavity 131 through bearings; both ends of the lower forming roller 3 are respectively installed on the side wall of the first cavity 131 through bearings, and both ends of the driving shaft 41 are respectively installed on the side wall of the first cavity 131 through bearings; the first intermediate gear 43 is installed on the inner wall of the second cavity 132 through a bearing, and the second intermediate gear 45 is installed on the inner wall of the second cavity 132 through a bearing.

[0046] Referring toFigure 3 On the top wall of the first cavity 131, a vertically arranged and detachable brush 5 is installed. Flour dust is inevitably generated in the first cavity 131. If the flour dust adheres to the surface of the driving shaft 41 and is not cleaned in time, it will deteriorate and breed bacteria, leading to food safety accidents. Therefore, the brush 5 is used in time to sweep away the flour dust adhering to the surface of the driving shaft 41 to avoid the occurrence of food safety accidents.

[0047] Refer to Figure 3 And Figure 4 As shown in, the brush 5 includes bristles 51, a mounting plate 52 and a limiting plate 53. The mounting plate 52 and the limiting plate 53 are fixedly connected in a T shape (for example, by integral fixed connection), and the bristles 51 are fixedly installed at the bottom end of the mounting plate 52 (for example, by hot melt fixed connection); the bristles 51 are elastically pressed against the driving shaft 41; a strip hole 14 is formed in the top plate of the mounting frame 1, and the strip hole 14 is adapted to the mounting plate 52. The mounting plate 52 is inserted into the strip hole 14, and the limiting plate 53 is detachably installed on the upper surface of the top plate of the mounting frame 1 through bolts. The user regularly removes the brush 5 for cleaning to remove the flour dust adhering to the bristles 51, further avoiding the occurrence of food safety accidents.

[0048] Refer to Figure 5 As shown in, a door body 15 is installed on the bottom plate of the mounting frame 1; one end of the door body 15 is hinged to the bottom plate, and the other end is connected to the bottom plate through a spring buckle. A door opening is formed in the bottom plate of the mounting frame 1, and the door body 15 is arranged in the door opening. Since the upper forming roller 2 and the lower forming roller 3 inevitably generate dough scraps when cutting the dough blank flow, the dough scraps will fall to the bottom of the first cavity 131. Therefore, the user can open the door body 15 to remove the dough scraps to avoid the occurrence of food safety accidents.

[0049] Different from dry flour dust, the dough scraps have a certain humidity and thus have higher viscosity. Especially after drying, the dough scraps will adhere to the upper surface of the door body 15 and are difficult to remove. Therefore, refer to Figure 5 And Figure 6 As shown in, a detachable fastening plate body 151 is installed on the upper surface of the door body 15, and then the dough scraps will adhere to the upper surface of the fastening plate body 151 after falling; the user opens the door body 15, pulls out the current fastening plate body 151 and inserts a new fastening plate body 151, and then closes the door body 15 to continue the cutting operation, which can quickly remove the dough scraps and avoid the problem of cleaning work taking up working hours. Moreover, since the present utility model is installed in the inner cavity of the pair-roller steamed bun machine and has a small operable space, a slit of the door body 15 can be opened to pull out the fastening plate body 151, avoiding the difficulty of reaching into the mounting frame 1 to clean the upper surface of the door body 15. After the pulled-out fastening plate body 151 is soaked in clean water, the user can more easily brush / remove the dough scraps. After being cleaned with disinfectant water / high-temperature sterilized and dried, it can be recycled.

[0050] Referring to Figure 6 , both ends of the fastening plate body 151 are connected to the door body 15 in a form of elastic clamping. At both ends of the top surface of the door body 15, protrusions for adapting to the clamping of the fastening plate body 151 are respectively provided, so as to ensure that the upper projection of the fastening plate body 151 can completely cover the upper projection of the door body 15, and prevent the dough scraps from falling on the door body 15.

[0051] Referring to Figure 8 , the bottom plate of the installation frame 1 cannot be completely occupied by the door opening because edges need to be left for installing hinges to realize the installation of the door body 15. At the edge position of the fastening plate body 151, an upturned shielding portion 1511 is integrally fixedly connected, which is used to shield the edge of the bottom plate and the hinge, and prevent flour dust from entering the gap of the hinge and causing food safety accidents.

[0052] Referring to Figure 8 , Figure 9 and Figure 10 , an extension opening 121 is provided on the inner side wall of the discharge port 12. The width of the extension opening 121 is smaller than the width of the discharge port 12, and the extension opening 121 is connected to the discharge port 12 in a convex shape; when the shielding portion 1511 is placed above the hinge, the edge of the fastening plate body 151 is directly above the position where the extension opening 121 and the discharge port 12 meet, so as to prevent the fastening plate body 151 from shielding the discharge port 12; a groove is provided on the lower surface of the fastening plate body 151, and a straight array of push plates 1512 (for example, integrally fixedly connected) is fixedly connected in the groove. When the user inserts his hand / tools into the extension opening 121 and / or the discharge port 12, the fastening plate body 151 can be pushed out by the push plates 1512, so that the fastening plate body 151 can be conveniently withdrawn.

[0053] The structure of the present utility model is simple and the function is reliable. The upper forming roller 2 and the lower forming roller 3 that rotate in the same direction can convey and cut the dough blank stream, thereby forming dough blank blocks; the main shaft 41 of the driving module 4 is connected to the power source through a coupling 47 to improve the compatibility of the present utility model and avoid problems such as accelerated wear, reduced stability, and generation of noise caused by low coaxiality. The fastening cover plate can be withdrawn under the condition that the door body 15 is only opened a slit, so as to realize the removal of dough scraps, avoid the problem of cleaning work occupying working hours, and at the same time have less requirements for the working space, be convenient to operate, and be flexible and reliable.

[0054] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0055] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0056] In summary, for those skilled in the art, guided by the present utility model, without departing from the principle and spirit of the present utility model, the changes, modifications, substitutions, and deformations made to the present utility model still fall within the protection scope of the present utility model.

Claims

1. A transmission mechanism for a double-roller steamed bread machine, characterized in that: The invention comprises a mounting frame (1), an upper forming roller (2), a lower forming roller (3) and a driving module (4); the upper forming roller (2) and the lower forming roller (3) are respectively rotatably arranged in the mounting frame (1); the driving module (4) is respectively connected to the upper forming roller (2) and the lower forming roller (3); The surface of the upper forming roller (2) is provided with a first spiral groove, and the surface of the lower forming roller (3) is provided with a second spiral groove; the upper forming roller (2) and the lower forming roller (3) have the same rotation direction, and the first spiral groove and the second spiral groove have the same rotation direction and are mutually adapted; the upper forming roller (2) and the lower forming roller (3) are arranged in parallel; The driving module (4) comprises a driving shaft (41) and a transmission gear set, wherein the transmission gear set comprises a driving gear (42), a first intermediate gear (43), an upper roller gear (44), a second intermediate gear (45) and a lower roller gear (46) which are meshed in sequence; the driving shaft (41) is rotatably arranged in the mounting frame (1) and is arranged parallel to the upper forming roller (2); the driving gear (42) is fixedly mounted on the end of the driving shaft (41), the upper roller gear (44) is fixedly mounted on the end of the upper forming roller (2), and the lower roller gear (46) is fixedly mounted on the end of the lower forming roller (3); A partition plate (13) is provided in the mounting frame (1), the partition plate (13) dividing the inner cavity of the mounting frame (1) into a first cavity (131) and a second cavity (132), the upper forming roller (2) and the lower forming roller (3) are arranged in the first cavity (131), and the transmission gear set is arranged in the second cavity (132); One end of the driving shaft (41) away from the transmission gear set is connected to a power source via a coupling (47).

2. The transmission mechanism of the double-roller steamed bread machine according to claim 1, characterized in that: The coupling (47) is arranged outside the mounting frame (1).

3. The transmission mechanism of the double-roller steamed bread machine according to claim 2, characterized in that: The driving shaft (41) is arranged above the upper forming roller (2), and the upper forming roller (2) is arranged obliquely above the lower forming roller (3).

4. The transmission mechanism of the double-roller steamed bread machine according to claim 3 is characterized in that: A feed port (11) is provided on the side wall of the mounting frame (1), a material feeding gap is provided between the upper forming roller (2) and the lower forming roller (3), and the feed port (11) and the material feeding gap are at the same height and are interconnected.

5. The transmission mechanism of the double-roller steamed bread machine according to claim 4, characterized in that: A discharge port (12) is provided on the bottom plate of the mounting frame (1), and the discharge port (12) is arranged below the end of the material feeding gap.

6. The transmission mechanism of the double-roller steamed bread machine according to claim 5, characterized in that: Both ends of the upper forming roller (2) are mounted on the side wall of the first cavity (131) via bearings; and both ends of the lower forming roller (3) are mounted on the side wall of the first cavity (131) via bearings.

7. The transmission mechanism of the double-roller steamed bread machine according to claim 6, characterized in that: A vertical and detachable brush (5) is installed on the top wall of the first cavity (131).

8. The transmission mechanism of the double-roller steamed bread machine according to claim 7, characterized in that: The brush (5) comprises bristles (51), a mounting plate (52) and a limiting plate (53); the mounting plate (52) and the limiting plate (53) are fixedly connected in a T-shape; the bristles (51) are fixedly mounted on the bottom end of the mounting plate (52); the bristles (51) are elastically crimped with the driving shaft (41); a strip hole (14) is provided on the top plate of the mounting frame (1); the mounting plate (52) is inserted into the strip hole (14), and the limiting plate (53) is detachably mounted on the upper surface of the top plate of the mounting frame (1) by means of bolts.

9. The transmission mechanism of the double-roller steamed bread machine according to claim 8, characterized in that: The bottom plate of the mounting frame (1) is provided with a door body (15); one end of the door body (15) is hinged to the bottom plate, and the other end is connected to the bottom plate via a spring buckle.

10. The transmission mechanism of the double-roller steamed bread machine according to claim 9, characterized in that: A removable snap-fit ​​plate (151) is mounted on the upper surface of the door body (15).

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