Large paint mist multi-stage filter box

By designing a large paint mist multi-stage filter box and using multi-stage curved filter parts and moving devices, the problems of large air resistance and low filtration efficiency of traditional paint mist filter boxes are solved, and low wind resistance, strong usability, high durability and good environmental protection performance are achieved.

CN222998465UActive Publication Date: 2025-06-20SUZHOU DELTRIAN FILTRATION SYST CO LTD
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Patent Information

Application Number
CN202422034609.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-20
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

Traditional paint mist filter boxes have large air resistance, poor performance and durability, low filtration efficiency, limited paint capacity, which affects production efficiency and leads to environmental pollution.

Method used

A large paint mist multi-stage filter box is designed, including positioning devices, corner pads, guide strips and multi-stage filter devices. The insertion plate, inner and outer grid plates and filter cotton are used to form arc-shaped filter parts to improve air resistance and filtration efficiency, and facilitate component replacement through a moving device.

Benefits of technology

It realizes a filter box with low wind resistance, strong usability and high durability, has good filtration efficiency and large paint capacity, and has environmentally friendly performance, extends the service life of the equipment and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a large paint mist multi-stage filter box, and relates to the technical field of filter boxes. The device comprises a positioning device; a corner cushion block; a guide-in strip; a filtering device; the filtering device comprises an inserting plate, the inner wall of the inserting plate is slidably connected with a first inner grid plate, the outer wall of the first inner grid plate is fixedly connected with first filtering cotton, the side, away from the first inner grid plate, of the first filtering cotton is fixedly connected with a first outer grid plate, and the inner wall of the inserting plate is slidably connected with a second inner grid plate. The outer wall of the second inner grid plate is fixedly connected with second filter cotton, the side, away from the second inner grid plate, of the second filter cotton is fixedly connected with a second outer grid plate, and the outer wall of the second outer grid plate is slidably connected with a positioning plate. Meanwhile, the paint filtering device has good filtering efficiency and paint capacity, meanwhile has good environment-friendly performance, and is simple in overall structure and convenient to machine.
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Description

Technical Field

[0001] The utility model relates to the technical field of filter boxes, and particularly relates to a large-scale multi-stage paint mist filter box. Background Technique

[0002] In industrial production, especially in the process involving the painting process, the treatment of paint mist is an important issue. Traditional paint mist filtering equipment often has many deficiencies.

[0003] Traditional paint mist filter boxes usually have a large air resistance, which affects the ventilation effect and increases energy consumption; moreover, their service performance and durability are not good, they are prone to failure, and components need to be frequently repaired and replaced, increasing the use cost; in terms of filtration efficiency, traditional equipment performs poorly and is difficult to effectively remove fine particles in the paint mist, resulting in non-compliant emissions and environmental pollution; at the same time, the paint capacity is limited, and it needs to be frequently cleaned and maintained, affecting production efficiency.

[0004] By designing a filtering device, the utility model has the advantages of low air resistance, strong practicability and strong durability. At the same time, it has good filtration efficiency and a large paint capacity, and has environmental protection performance. In addition, the overall structure is simple and convenient for processing. In addition, the setting of the movable device facilitates the replacement of internal components, improves the maintenance efficiency and service life of the equipment. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the technical solution adopted by the utility model to solve its technical problems is: a large-scale multi-stage paint mist filter box, including: a positioning device; corner pads, the outer wall of the corner pads is fixedly connected to the outer wall of the positioning device; an inlet strip, the outer wall of the inlet strip is fixedly connected to the outer wall of the corner pads; a filtering device, the outer wall of the filtering device is fixedly connected to the outer wall of the positioning device; the filtering device includes an insertion plate, the inner wall of the insertion plate is slidably connected to a first inner grid plate, the outer wall of the first inner grid plate is fixedly connected to a first filter cotton, the side of the first filter cotton away from the first inner grid plate is fixedly connected to a first outer grid plate, the inner wall of the insertion plate is slidably connected to a second inner grid plate, the outer wall of the second inner grid plate is fixedly connected to a second filter cotton, the side of the second filter cotton away from the second inner grid plate is fixedly connected to a second outer grid plate, the outer wall of the second outer grid plate is slidably connected to a positioning plate, the outer walls of the second outer grid plate and the first outer grid plate are both slidably connected to the inner wall of the insertion plate, and the inner wall of the positioning plate is slidably connected to the outer wall of the first outer grid plate. By setting the filtering device, the multi-stage filter box has the advantages of low air resistance, strong usability and strong durability. At the same time, it has good filtration efficiency and paint capacity, and also has good environmental protection performance.

[0006] Preferably, the positioning device includes a positioning box. Ventilation holes are provided in the wall of the positioning box. A magnetic plate is fixedly connected to the inner wall of the top of the positioning box. A triangular strip is fixedly connected to the outer wall of the top of the positioning box. Limiting plates are fixedly connected to both sides of the positioning box. An activity device is slidably connected to the outer wall of the limiting plate. A cross-shaped block is fixedly connected to the outer wall of the positioning box through the ventilation holes. The outer wall of the inside of the positioning box is fixedly connected to the side wall of an insertion plate. The outer wall of the inside of the positioning box is fixedly connected to the side wall of a positioning plate. The outer wall of the positioning box is fixedly connected to one end of an angle cushion block away from the guiding strip.

[0007] Preferably, the activity device includes a sliding plate. A rotating rod is rotatably connected to the inner wall of the sliding plate. Counterweight wheels are fixedly connected to both ends of the rotating rod. A magnetic sheet is fixedly connected to the bottom of the sliding plate. An inclined groove is provided on the outer wall of the sliding plate away from the magnetic sheet. The outer wall of the rotating rod is slidably connected to the top outer wall of the limiting plate. The outer wall of the sliding plate is slidably connected to the outer wall of the positioning box. The outer wall of the sliding plate is slidably connected to the outer wall of the triangular strip through the inclined groove. The setting of the activity device makes it easy to replace the first arc-shaped filter element and the second arc-shaped filter element, and facilitates the removal and replacement of the internal components of the filter device from the positioning plate and the insertion plate.

[0008] The beneficial effects of the present utility model are as follows:

[0009] 1. By providing a filter device, the multi-stage filter box of the present utility model has the advantages of low air resistance, strong practicability and strong durability. At the same time, it has good filtration efficiency and paint capacity, and has good environmental protection performance. Moreover, the overall structure is simple and convenient for processing.

[0010] 2. The setting of the activity device makes it easy to replace the first arc-shaped filter element and the second arc-shaped filter element, and facilitates the removal and replacement of the internal components of the filter device from the positioning plate and the insertion plate. Description of the Drawings

[0011] Figure 1 is the front view of the present utility model;

[0012] Figure 2 is the rear view of the present utility model;

[0013] Figure 3 is the structural schematic diagram of the positioning device of the present utility model;

[0014] Figure 4 is the structural schematic diagram of the activity device of the present utility model;

[0015] Figure 5 is the structural schematic diagram of the filter device of the present utility model.

[0016] In the figure: 1, positioning device; 2, angle cushion block; 3, guiding strip; 4, filtering device; 5, cross block; 11, positioning box; 12, ventilation hole; 13, magnetic plate; 14, triangular strip; 15, moving device; 16, limiting plate; 151, sliding plate; 152, rotating rod; 153, counterweight wheel; 154, magnetic sheet; 155, inclined groove; 41, inserting plate; 42, first inner grid plate; 43, first filter cotton; 44, first outer grid plate; 45, second inner grid plate; 46, second filter cotton; 47, second outer grid plate; 48, positioning plate. Detailed implementation mode

[0017] The present utility model will be further described in detail below in conjunction with the accompanying drawings and the detailed implementation mode. The embodiments of the present utility model are given for the purpose of illustration and description, and are not exhaustive or limit the present utility model to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present utility model, and enable those of ordinary skill in the art to understand the present utility model and thus design various embodiments with various modifications suitable for specific purposes.

[0018] Embodiment: Please refer to Figure 1 - Figure 5 , the present utility model provides a technical solution: a large-scale paint mist multi-stage filtering box, comprising: a positioning device 1; an angle cushion block 2, the outer wall of the angle cushion block 2 is fixedly connected to the outer wall of the positioning device 1; a guiding strip 3, the outer wall of the guiding strip 3 is fixedly connected to the outer wall of the angle cushion block 2; a filtering device 4, the outer wall of the filtering device 4 is fixedly connected to the outer wall of the positioning device 1; the filtering device 4 includes an inserting plate 41, the inner wall of the inserting plate 41 is slidably connected to a first inner grid plate 42, the outer wall of the first inner grid plate 42 is fixedly connected to a first filter cotton 43, the side of the first filter cotton 43 away from the first inner grid plate 42 is fixedly connected to a first outer grid plate 44, the inner wall of the inserting plate 41 is slidably connected to a second inner grid plate 45, the outer wall of the second inner grid plate 45 is fixedly connected to a second filter cotton 46, the side of the second filter cotton 46 away from the second inner grid plate 45 is fixedly connected to a second outer grid plate 47, the outer wall of the second outer grid plate 47 is slidably connected to a positioning plate 48, the outer walls of the second outer grid plate 47 and the first outer grid plate 44 are both slidably connected to the inner wall of the inserting plate 41, the inner wall of the positioning plate 48 is slidably connected to the outer wall of the first outer grid plate 44. When the filtering device 4 is in use, the paint mist first passes through the first arc-shaped filtering member composed of the first inner grid plate 42, the first filter cotton 43 and the first outer grid plate 44 to initially filter out larger particles of the paint mist. Then, the paint mist passes through the second arc-shaped filtering member composed of the second inner grid plate 45, the second filter cotton 46 and the second outer grid plate 47 to further filter out fine paint mist particles and improve the filtering effect.

[0019] The positioning device 1 includes a positioning box 11. Ventilation holes 12 are provided in the wall of the positioning box 11. A magnetic plate 13 is fixedly connected to the inner wall of the top of the positioning box 11. A triangular strip 14 is fixedly connected to the outer wall of the top of the positioning box 11. Limiting plates 16 are fixedly connected to both sides of the positioning box 11. A movable device 15 is slidably connected to the outer wall of the limiting plate 16. A cross-shaped block 5 is fixedly connected to the outer wall of the positioning box 11 through the ventilation holes 12. The outer wall inside the positioning box 11 is fixedly connected to the side wall of the insertion plate 41. The outer wall inside the positioning box 11 is fixedly connected to the side wall of the positioning plate 48. The outer wall of the positioning box 11 is fixedly connected to one end of the angle cushion block 2 away from the guiding strip 3.

[0020] The movable device 15 includes a sliding plate 151. A rotating rod 152 is rotatably connected to the inner wall of the sliding plate 151. Counterweight wheels 153 are fixedly connected to both ends of the rotating rod 152. A magnetic sheet 154 is fixedly connected to the bottom of the sliding plate 151. An inclined surface groove 155 is provided on the outer wall of the sliding plate 151 away from the magnetic sheet 154. The outer wall of the rotating rod 152 is slidably connected to the outer wall of the top end of the limiting plate 16. The outer wall of the sliding plate 151 is slidably connected to the outer wall of the positioning box 11. The outer wall of the sliding plate 151 is slidably connected to the outer wall of the triangular strip 14 through the inclined surface groove 155. The setting of the movable device 15 makes it easy to replace the first arc-shaped filter element and the second arc-shaped filter element. The sliding plate 151 slides along the limiting plate 16. When there is no external force to push the sliding plate 151, the inclined surface groove 155 contacts the triangular strip 14. At this time, due to the gravity of the counterweight wheel 153, the sliding plate 151 and the triangular strip 14 are closely attached. At the same time, the other end of the sliding plate 151 is fixed by the mutual attraction of the magnetic sheet 154 and the magnetic plate 13, thereby preventing gas leakage. When there is an external force to push the sliding plate 151, the triangular strip 14 will produce a guiding effect, causing the rotating rod 152 to disengage from the limiting plate 16.

[0021] Working principle:

[0022] During use, paint mist enters the interior of the positioning device 1 through the frame formed by the angle pad block 2 and the guiding strip 3. After passing through the filtering device 4, it then passes through the ventilation holes 12 in the positioning box 11 to ensure air circulation. The cross block 5 is used to distinguish the air inlet position and the air outlet position. When the filtering device 4 is in use, the paint mist first passes through the first arc-shaped filtering member composed of the first inner grid plate 42, the first filter cotton 43, and the first outer grid plate 44, preliminarily filtering out larger particles of paint mist. Then, the paint mist passes through the second arc-shaped filtering member composed of the second inner grid plate 45, the second filter cotton 46, and the second outer grid plate 47 to further filter fine paint mist particles and improve the filtering effect. The opening directions of the first arc-shaped filtering member and the second arc-shaped filtering member are the same, and arc-shaped filtering members with different diameters are used. This causes the airflow containing a large amount of undried spray paint mist to undergo high-speed bends with complex maze-like flow channels when flowing through the filtering assembly. Thus, under the combined action of centrifugal force, surface friction force, surface tension, and surface adsorption force, the undried spray paint mist in the airflow is trapped on the filtering assembly, and then gradually solidifies into a continuously thickening solid paint slag. These paint slags will grow and accumulate layer by layer in the vast space formed inside and between each filtering assembly. Moreover, the surface of each layer of the already solidified paint slag quickly transforms into a new paint mist trapping and growth substrate, thereby increasing its paint mist trapping ability. Since there is a wide paint mist accumulation and growth space inside and between each layer of the filtering assembly, this paint mist filter not only has a very small initial air resistance, but even after a long time of paint mist accumulation and growth, the increase in the air resistance of this paint mist filter is still very small. Furthermore, it ensures that this paint mist filter has a strong anti-saturation performance and can continuously maintain a high paint mist filtering and trapping ability. This enables the filtering device 4 to effectively filter and trap a large amount of undried spray paint mist contained in the exhaust systems of various dry spray paint booths. The above-mentioned paint mist filtering structure has a large number of layers, a long folding path, and a sufficient folding effect. It is not only applicable to large-scale paint mist but also has a high trapping efficiency for medium and small-scale paint mist. At the same time, because the air resistance is small, even during the process of the first arc-shaped filtering member and the second arc-shaped filtering member reaching saturation, the filtering efficiency will not rapidly decline, and the air resistance will not suddenly increase, improving the effective service life of the filter and reducing the replacement frequency of the filtering assembly.

[0023] The activity device 15 is arranged such that the first arc-shaped filter element and the second arc-shaped filter element are easy to replace. The sliding plate 151 slides along the limiting plate 16. When there is no external force pushing the sliding plate 151, the inclined surface groove 155 contacts the triangular strip 14. At this time, due to the gravity of the counterweight wheel 153, the sliding plate 151 and the triangular strip 14 are closely attached. At the same time, the other end of the sliding plate 151 is fixed by the magnetic attraction between the magnetic sheet 154 and the magnetic plate 13, thereby preventing gas leakage. When there is an external force pushing the sliding plate 151, the triangular strip 14 will play a guiding role, causing the rotating rod 152 to disengage from the limiting plate 16. The counterweight wheel 153 on the rotating rod 152 plays a role in balancing and stabilizing the movement of the sliding plate 151. After uncovering the sliding plate 151, the operator can pull out the first arc-shaped filter element composed of the first inner grid plate 42, the first filter cotton 43, and the first outer grid plate 44 and the second arc-shaped filter element composed of the second inner grid plate 45, the second filter cotton 46, and the second outer grid plate 47 from the positioning plate 48 and the insertion plate 41 from above, facilitating the replacement of the internal components of the filtering device 4.

[0024] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, shall be implemented according to the conventional means in the art.

Claims

1. A large paint mist multi-stage filter box, characterized in that: include: Positioning device (1); A corner pad (2), wherein an outer wall of the corner pad (2) is fixedly connected to an outer wall of the positioning device (1); An introduction strip (3), the outer wall of the introduction strip (3) being fixedly connected to the outer wall of the corner pad (2); A filtering device (4), wherein an outer wall of the filtering device (4) is fixedly connected to an outer wall of the positioning device (1); The filtering device (4) comprises an insert plate (41), the inner wall of the insert plate (41) being slidably connected to a first inner grid plate (42), the outer wall of the first inner grid plate (42) being fixedly connected to a first filter cotton (43), a side of the first filter cotton (43) away from the first inner grid plate (42) being fixedly connected to a first outer grid plate (44), the inner wall of the insert plate (41) being slidably connected to a second inner grid plate (45), the outer wall of the second inner grid plate (45) being fixedly connected to a second filter cotton (46), a side of the second filter cotton (46) away from the second inner grid plate (45) being fixedly connected to a second outer grid plate (47), and the outer wall of the second outer grid plate (47) being slidably connected to a positioning plate (48).

2. A large paint mist multi-stage filter box according to claim 1, characterized in that: The outer wall of the second outer grid plate (47) and the outer wall of the first outer grid plate (44) are both slidably connected to the inner wall of the insertion plate (41), and the inner wall of the positioning plate (48) is slidably connected to the outer wall of the first outer grid plate (44).

3. A large paint mist multi-stage filter box according to claim 1, characterized in that: The positioning device (1) comprises a positioning box (11), a ventilation hole (12) is opened in the wall of the positioning box (11), a magnetic plate (13) is fixedly connected to the inner wall of the top of the positioning box (11), a triangular bar (14) is fixedly connected to the outer wall of the top of the positioning box (11), and limiting plates (16) are fixedly connected to both sides of the positioning box (11), and a movable device (15) is slidably connected to the outer wall of the limiting plate (16).

4. A large paint mist multi-stage filter box according to claim 3, characterized in that: The outer wall of the positioning box (11) is fixedly connected to a cross block (5) via a ventilation hole (12); the inner outer wall of the positioning box (11) is fixedly connected to the side wall of the insertion plate (41); the inner outer wall of the positioning box (11) is fixedly connected to the side wall of the positioning plate (48); and the outer wall of the positioning box (11) is fixedly connected to an end of the corner pad (2) away from the introduction strip (3).

5. The large paint mist multi-stage filter box according to claim 3 is characterized in that: The movable device (15) comprises a sliding plate (151), the inner wall of the sliding plate (151) is rotatably connected to a rotating rod (152), both ends of the rotating rod (152) are fixedly connected to counterweight wheels (153), the bottom of the sliding plate (151) is fixedly connected to a magnetic sheet (154), and an outer wall of the sliding plate (151) away from the magnetic sheet (154) is provided with an inclined groove (155).

6. A large paint mist multi-stage filter box according to claim 5, characterized in that: The outer wall of the rotating rod (152) is slidably connected to the outer wall of the top end of the limiting plate (16), the outer wall of the sliding plate (151) is slidably connected to the outer wall of the positioning box (11), and the outer wall of the sliding plate (151) is slidably connected to the outer wall of the triangular bar (14) via the inclined groove (155).