Emulsifying device for compound fertilizer production

By designing an emulsification device for compound fertilizer production, the combination of spiral transport leaves and gear stirring leaves is solved, and the high-quality emulsification of compound fertilizer is achieved.

CN222998617UActive Publication Date: 2025-06-20ANHUI ZHONGNONG CHEM INT TRADE CO LTD
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Patent Information

Application Number
CN202422215087.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-20
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

During the emulsification process of composite fertilizer raw materials, large-particle materials are prone to precipitation, incomplete emulsification, blind spots, poor uniformity, which affects the overall quality of composite fertilizer.

Method used

An emulsification device for the production of composite fertilizers was designed, including tank body, mounting frame, motor, partition plate, movable rod, gear, stirring blade and spiral transport blade. Raw materials are transported through spiral transport blades, and stirring and emulsification are achieved to avoid precipitation of large particles of materials.

Benefits of technology

The emulsification device is simple in structure, convenient in operation, good mixing uniformity, effectively avoids the precipitation of large-particle materials and ensures the quality of composite fertilizer finished products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an emulsifying device for compound fertilizer production, which comprises a tank body, a mounting frame is arranged in the middle of the upper part of the tank body, a motor is arranged in the middle of the upper part of the mounting frame, a partition plate is arranged at the upper end in the tank body, a rotating shaft of the motor is fixedly connected with a first movable rod, and a first gear is arranged on the first movable rod above the partition plate. A first gear meshed with the first gear is arranged on the first movable rod, a second gear meshed with the first gear is arranged on the second movable rod, a plurality of stirring blades distributed at equal intervals are arranged on the second movable rod and located below the partition plate, a spiral conveying blade is arranged on the first movable rod and located below the partition plate, and four connecting rods distributed in a matrix mode are arranged on the portion, below the partition plate and located below the first movable rod. The lower portion of the connecting rod is fixedly connected with a conveying cylinder. The emulsifying device is simple in structure, convenient to operate and good in mixing uniformity, the phenomenon that large-particle materials are precipitated is effectively avoided, and the quality of a compound fertilizer finished product is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of compound fertilizer production, in particular to an emulsifying device for compound fertilizer production. Background Technique

[0002] Compound fertilizer refers to chemical fertilizer containing two or more nutrient elements. Compound fertilizer has the advantages of high nutrient content, few side components and good physical properties. It plays a very important role in balanced fertilization, improving fertilizer utilization rate and promoting high and stable yields of crops. Emulsification is a process in which a liquid is evenly dispersed in another immiscible liquid in the form of extremely tiny droplets. Emulsification is a liquid-liquid interface phenomenon. Two immiscible liquids, such as oil and water, are separated into two layers in a container. The less dense oil is on the upper layer and the denser water is on the lower layer. If an appropriate surfactant is added and stirred strongly, the oil is dispersed in the water to form an emulsion, and this process is called emulsification. Emulsification is an essential process in the production of compound fertilizer. At present, for the emulsifying devices on the market, when emulsifying the raw materials of compound fertilizer, large particle materials are easy to precipitate at the bottom of the emulsifying cylinder without being emulsified, there are dead angles in emulsification where the emulsification is incomplete, and the emulsification uniformity is poor, which affects the overall quality of compound fertilizer. Therefore, we propose an emulsifying device for compound fertilizer production. Content of the Utility Model

[0003] In order to solve the above problems, the utility model provides an emulsifying device for compound fertilizer production. The utility model solves the problems of the emulsifying devices on the market that when emulsifying the raw materials of compound fertilizer, large particle materials are easy to precipitate at the bottom of the emulsifying cylinder without being emulsified, there are dead angles in emulsification where the emulsification is incomplete, and the emulsification uniformity is poor, which affects the overall quality of compound fertilizer.

[0004] An emulsifying device for compound fertilizer production in the utility model includes a tank body. In the middle above the tank body, there is an installation frame. In the middle above the installation frame, there is a motor. At the upper end inside the tank body, there is a partition board. The rotating shaft of the motor is fixedly connected with a first movable rod. The lower end of the first movable rod extends to the bottom inside the tank body. Above the partition board, the first movable rod is provided with a first gear. Outside the first gear, the partition board is inserted with four second movable rods arranged in a matrix. The second movable rod is provided with a second gear meshing with the first gear. Below the partition board, the second movable rod is provided with a plurality of stirring blades arranged at equal intervals. Below the partition board, the first movable rod is provided with a spiral conveying blade. Below the first movable rod below the partition board, there are four second movable rods arranged in a matrix. The lower ends of the connecting rods are fixedly connected with a transmission cylinder.

[0005] In the above solution, the lower end of the first movable rod is fixedly connected with a scraper.

[0006] In the above solution, one side wall of the tank body is provided with a feed pipe, and the feed pipe is provided with a first valve.

[0007] In the above solution, the lower end of the tank body is set as an inverted cone shape.

[0008] In the above solution, support legs are provided at the four corners below the tank body.

[0009] In the above solution, a discharge pipe is provided in the middle below the tank body, and a second valve is provided on the discharge pipe.

[0010] In the above solution, a coupling is provided between the motor rotating shaft and the first movable rod.

[0011] The advantages and beneficial effects of the present utility model are as follows: The present utility model provides an emulsifying device for compound fertilizer production. When the spiral transmission blade rotates, the spiral transmission blade transports the raw materials at the bottom of the tank body, so that the raw materials at the bottom of the tank body can move to the upper end inside the tank body through the transmission cylinder. When the first gear rotates, the second gear meshing with the first gear also rotates accordingly under the drive of the first gear. The second gear drives the second movable rod and the stirring blade to rotate. The raw materials inside the tank body can be stirred by the rotating stirring blade. This emulsifying device has a simple structure, is convenient to operate, has good mixing uniformity, effectively avoids the phenomenon of large particle materials settling, and ensures the quality of the compound fertilizer finished product. Description of the Drawings

[0012] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0013] Figure 1 is the structural schematic diagram of the present utility model;

[0014] Figure 2 is the cross-sectional view of the present utility model;

[0015] Figure 3 is the structural schematic diagram of part A of the present utility model.

[0016] In the figure: 1. Tank body 2. Mounting frame 3. Motor 4. Partition board

[0017] 5. First movable rod 6. First gear 7. Second movable rod 8. Second gear

[0018] 9. Spiral transmission blade 10. Connecting rod 11. Transmission cylinder 12. Scraper

[0019] 13. Feed pipe 14. First valve 15. Support leg 16. Discharge pipe

[0020] 17. Second valve 18. Coupling 19. Stirring blade. Specific embodiments

[0021] The following will further describe the specific embodiments of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solutions of the present utility model, and cannot be used to limit the protection scope of the present utility model.

[0022] As Figures 1-3 shown, the present utility model is an emulsifying device for compound fertilizer production, including a tank body 1. In the middle above the tank body 1, there is an installation frame 2. In the middle above the installation frame 2, there is a motor 3. At the upper end inside the tank body 1, there is a partition plate 4. The rotating shaft of the motor 3 is fixedly connected to a first movable rod 5. The lower end of the first movable rod 5 extends to the bottom inside the tank body 1. Above the partition plate 4, the first movable rod 5 is provided with a first gear 6. Outside the first gear 6 on the partition plate 4, four second movable rods 7 arranged in a matrix are inserted. Both the first movable rod 5 and the second movable rod 7 are movably connected to the partition plate 4. On the second movable rod 7, there is a second gear 8 meshing with the first gear 6. Below the partition plate 4, the second movable rod 7 is provided with a plurality of stirring blades 19 arranged at equal intervals. Below the partition plate 4, the first movable rod 5 is provided with a spiral conveying blade 9. Below the partition plate 4 and below the first movable rod 5, there are four second movable rods 10 arranged in a matrix. The lower part of the connecting rod 10 is fixedly connected to the transmission cylinder 11. When the motor 3 is working, the motor 3 drives the first movable rod 5 to rotate. The first movable rod 5 drives the first gear 6 and the spiral conveying blade 9 to rotate. When the spiral conveying blade 9 rotates, the spiral conveying blade 9 conveys the raw materials at the bottom of the tank body 1, so that the raw materials at the bottom of the tank body 1 can move to the upper end inside the tank body 1 through the transmission cylinder 11. When the first gear 6 rotates, the second gear 8 meshing with the first gear 6 also rotates driven by the first gear 6. The second gear 8 drives the second movable rod 7 and the stirring blade 19 to rotate. The raw materials inside the tank body 1 can be stirred by the rotating stirring blade 19.

[0023] The lower part of the first movable rod 5 is fixedly connected to a scraper 12. When the first movable rod 5 rotates, the first movable rod 5 drives the scraper 12 to rotate. When the scraper 12 rotates, it can clean the residual materials on the inner wall of the tank body 1, avoiding the phenomenon that the materials remain inside the tank body 1.

[0024] On one side wall of the tank body 1, there is a feed pipe 13. On the feed pipe 13, there is a first valve 14. Through the feed pipe 13, the raw materials to be emulsified can be added into the tank body 1. The first valve 14 can control the on-off of the feed pipe 13.

[0025] The lower end of the tank body 1 is set as an inverted cone shape.

[0026] Support legs 15 are provided at all four corners below the tank body 1.

[0027] A discharge pipe 16 is provided in the middle below the tank body 1, and a second valve 17 is provided on the discharge pipe 16. The emulsified material can be discharged through the discharge pipe 16, and the second valve 17 can control the on-off of the discharge pipe 16.

[0028] A coupling 18 is provided between the rotating shaft of the motor 3 and the first movable rod 5. The setting of the coupling 18 effectively increases the stability of the rotation of the first movable rod 5.

[0029] Specifically, in the present utility model, when the motor 3 is working, the motor 3 drives the first movable rod 5 to rotate, the first movable rod 5 drives the first gear 6 and the spiral transmission blade 9 to rotate. When the spiral transmission blade 9 rotates, the spiral transmission blade 9 transports the raw materials at the bottom of the tank body 1, so that the raw materials at the bottom of the tank body 1 can move to the upper end inside the tank body 1 through the transmission cylinder 11. When the first gear 6 rotates, the second gear 8 meshing with the first gear 6 also rotates driven by the first gear 6. The second gear 8 drives the second movable rod 7 and the stirring blade 19 to rotate. The raw materials inside the tank body 1 can be stirred by the rotating stirring blade 19. At the same time, the first movable rod 5 drives the scraping plate 12 to rotate. When the scraping plate 12 rotates, it can clean the residual materials on the inner wall of the tank body 1, avoiding the phenomenon that the materials remain inside the tank body 1.

[0030] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An emulsifying device for compound fertilizer production, comprising a tank (1), characterized in that: A mounting frame (2) is provided in the middle of the upper part of the tank body (1), a motor (3) is provided in the middle of the upper part of the mounting frame (2), a partition (4) is provided at the upper end of the tank body (1), a rotating shaft of the motor (3) is fixedly connected to a first movable rod (5), a lower end of the first movable rod (5) extends to the bottom of the tank body (1), the first movable rod (5) is provided with a first gear (6) above the partition (4), four second movable rods (7) arranged in a matrix are inserted on the outer side of the first gear (6) of the partition (4), a second gear (8) meshing with the first gear (6) is provided on the second movable rod (7), a plurality of stirring blades (19) arranged at equal distances are provided on the second movable rod (7) below the partition (4), a spiral transmission blade (9) is provided on the first movable rod (5) below the partition (4), four connecting rods (10) arranged in a matrix are provided below the first movable rod (5), and the connecting rod (10) is fixedly connected to the transmission cylinder (11) below.

2. An emulsifying device for compound fertilizer production according to claim 1, characterized in that: The first movable rod (5) is fixedly connected to the scraper (12) at the bottom.

3. An emulsifying device for compound fertilizer production according to claim 1, characterized in that: A feed pipe (13) is provided on a side wall of one side of the tank body (1), and a first valve (14) is provided on the feed pipe (13).

4. The emulsifying device for compound fertilizer production according to claim 1, characterized in that: The lower end of the tank body (1) is configured in an inverted cone shape.

5. The emulsifying device for compound fertilizer production according to claim 1, characterized in that: Support legs (15) are provided at the four lower corners of the tank body (1).

6. The emulsifying device for compound fertilizer production according to claim 1, characterized in that: A discharge pipe (16) is provided at the middle portion of the lower portion of the tank body (1), and a second valve (17) is provided on the discharge pipe (16).

7. An emulsifying device for compound fertilizer production according to claim 1, characterized in that: A coupling (18) is provided between the rotating shaft of the motor (3) and the first movable rod (5).