Preparation device of rubber composite modified asphalt

By designing a rubber composite modified asphalt preparation device including a mixing cylinder, asphalt cylinder, rubber powder cylinder and crosslinking agent cylinder, the dosage of each raw material is accurately controlled by the combination of a weighing sensor and a baffle, the problem of inaccurate artificial feeding in the prior art is solved and the performance of composite modified asphalt is improved.

CN222998788UActive Publication Date: 2025-06-20GUANGXI JIAOKE NEW MATERIALS TECH CO LTD +1
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Patent Information

Application Number
CN202422215684.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-20
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

In the prior art, there is manual feeding in the means of obtaining rubber composite modified asphalt, which leads to inaccurate measurement, high labor intensity, and inconvenient dose fine adjustment, which affects the performance of composite modified asphalt.

Method used

A rubber composite modified asphalt preparation device is designed, including a mixing cylinder, asphalt cylinder, rubber powder cylinder and crosslinking agent cylinder. Each cylinder is equipped with a conveyor tube communication mixing cylinder. A baffle plate and weighing sensor are provided on the rubber powder cylinder and crosslinking agent cylinder. Through the movement of the baffle plate and the cooperation of the weighing sensor, the dose of each raw material is accurately controlled.

Benefits of technology

By precisely controlling the dosage of raw materials, the reaction accuracy is improved, the performance of the prepared rubber composite modified asphalt is ensured, and the uncertainty of manual operation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a preparation device of rubber composite modified asphalt, which belongs to the technical field of asphalt preparation, and comprises a mixing cylinder, an asphalt cylinder, a rubber powder cylinder and a cross-linking agent cylinder, the lower ends of the asphalt cylinder, the rubber powder cylinder and the cross-linking agent cylinder are respectively provided with a delivery pipe, the delivery pipes are communicated with the mixing cylinder, the rubber powder cylinder is provided with a first baffle, and the rubber powder cylinder is provided with a second baffle. A second baffle plate is arranged on the cross-linking agent cylinder; the first baffle shields a falling channel of the rubber powder barrel, the second baffle shields a falling channel of the cross-linking agent barrel, weighing sensors are arranged on the first baffle and the second baffle correspondingly, and the added rubber powder and the added cross-linking agent are weighed; and raw materials in the rubber powder cylinder and the cross-linking agent cylinder can smoothly slide down into the mixing cylinder. Through the cooperation of the first baffle plate, the second baffle plate and the weighing sensor, the dosage of each raw material can be accurately controlled, so that the reaction precision is improved, and the performance of the prepared rubber composite modified asphalt is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt preparation, in particular to a preparation device for rubber composite modified asphalt. Background Technique

[0002] In recent years, with the continuous improvement of the requirements for material performance in road construction, the research and application of rubber composite modified asphalt have also received extensive attention. Scholars at home and abroad have conducted a large number of studies in aspects such as the selection of modifiers, the optimization of preparation processes, and performance evaluation, and achieved remarkable results. In the future, with the continuous progress of technology and the increasingly strict environmental protection requirements, rubber composite modified asphalt will play a more important role in road construction; rubber composite modified asphalt is a new composite material obtained by adding rubber powder and other various modifiers to traditional asphalt and performing modification treatment through special processes and raw materials.

[0003] In the prior art, the means to obtain rubber composite modified asphalt is to separately put different raw materials into a composite reaction tank, and then operate the composite reaction tank to create an appropriate reaction environment to obtain composite modified asphalt. However, during the feeding process, it is generally manually operated, with inaccurate metering, high labor intensity, and inconvenient fine adjustment of the dosage, thus affecting the performance of the manufactured composite modified asphalt. Content of the Utility Model

[0004] The main purpose of the utility model is to provide a preparation device for rubber composite modified asphalt, aiming to accurately control the dosage of raw materials, thereby improving the reaction accuracy and ensuring the performance of the prepared rubber composite modified asphalt.

[0005] To achieve the above object, a preparation device for rubber composite modified asphalt proposed by the utility model includes a mixing cylinder, an asphalt cylinder, a rubber powder cylinder, and a cross-linking agent cylinder. The lower ends of the asphalt cylinder, the rubber powder cylinder, and the cross-linking agent cylinder are respectively provided with conveying pipes, and the conveying pipes are communicated with the mixing cylinder. A first baffle is provided on the rubber powder cylinder, and a second baffle is provided on the cross-linking agent cylinder;

[0006] The first baffle blocks the falling channel of the rubber powder cylinder, and the second baffle blocks the falling channel of the cross-linking agent cylinder. Weighing sensors are provided on both the first baffle and the second baffle to weigh the added rubber powder and cross-linking agent. When moving the first baffle and the second baffle, the raw materials in the rubber powder cylinder and the cross-linking agent cylinder can smoothly slide into the mixing cylinder. Through the cooperation of the first baffle, the second baffle, and the weighing sensors, the dosage of each raw material can be very accurately controlled, thereby improving the reaction accuracy and ensuring the performance of the prepared composite modified asphalt.

[0007] Optionally, a first notch is formed in the side wall of the rubber powder cylinder, and a second notch is formed in the side wall of the crosslinking agent cylinder. The first baffle is slidably installed in the first notch, and the second baffle is slidably installed in the second notch.

[0008] Optionally, a first recess is formed in the inner wall of the rubber powder cylinder, and the first recess corresponds to the first notch. One end of the first baffle is stuck in the first recess.

[0009] Optionally, a second recess is formed in the side wall of the crosslinking agent cylinder, and the second recess corresponds to the second notch. One end of the second baffle is stuck in the second recess.

[0010] Optionally, a limiting platform is provided at the bottom of each of the first baffle and the second baffle. Further, the limiting platform can prevent the first baffle from completely detaching from the rubber powder cylinder; and prevent the second baffle from completely detaching from the crosslinking agent cylinder.

[0011] Optionally, a receiving plate is provided above the weighing sensor.

[0012] Optionally, a stirring roller is provided inside the mixing cylinder, and a driving motor is provided outside the mixing cylinder. The driving motor is connected to the stirring roller to drive the stirring roller to rotate.

[0013] Optionally, a heating element is provided inside the mixing cylinder, and the heating element is used to heat the asphalt.

[0014] Optionally, a handle is provided on each of the first baffle and the second baffle.

[0015] Compared with the prior art, the present utility model has the following beneficial effects:

[0016] The preparation device for rubber composite modified asphalt of the present utility model is provided with a mixing cylinder, an asphalt cylinder, a rubber powder cylinder and a crosslinking agent cylinder. The lower ends of the asphalt cylinder, the rubber powder cylinder and the crosslinking agent cylinder are respectively provided with a conveying pipe, and the conveying pipe is communicated with the mixing cylinder. A first baffle is provided on the rubber powder cylinder, and a second baffle is provided on the crosslinking agent cylinder; the first baffle blocks the falling channel of the rubber powder cylinder, and the second baffle blocks the falling channel of the crosslinking agent cylinder. Weighing sensors are provided on both the first baffle and the second baffle to weigh the added rubber powder and crosslinking agent. When the first baffle and the second baffle are moved, the raw materials in the rubber powder cylinder and the crosslinking agent cylinder can smoothly slide into the mixing cylinder. Through the cooperation of the first baffle, the second baffle and the weighing sensor, the dosage of each raw material can be very accurately controlled, thereby improving the reaction precision and ensuring the performance of the prepared composite modified asphalt. Description of the Drawings

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0018] Figure 1 It is a schematic structural diagram of an embodiment of the preparation device for the rubber composite modified asphalt of the present invention;

[0019] Figure 2 It is a partial structural sectional view of an embodiment of the preparation device for the rubber composite modified asphalt of the present invention;

[0020] Figure 3 It is Figure 2 the enlarged detailed view of part A in

[0021] Figure 4 It is Figure 2 the enlarged detailed view of part B in

[0022] Explanation of the reference numerals in the drawings:

[0023]

[0024] The realization of the purpose, functional characteristics and advantages of the present invention will be further described with reference to the embodiments and the drawings. Specific embodiments

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0026] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0027] In addition, the descriptions involving "first", "second", etc. in the present utility model are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0028] The present utility model provides a preparation device 100 for rubber composite modified asphalt.

[0029] As Figures 1-4 shown, in an embodiment of the present utility model, the preparation device 100 for rubber composite modified asphalt includes a mixing cylinder 10, an asphalt cylinder 20, a rubber powder cylinder 30, and a crosslinking agent cylinder 40. The lower ends of the asphalt cylinder 20, the rubber powder cylinder 30, and the crosslinking agent cylinder 40 are respectively provided with a delivery pipe 50, and the delivery pipe 50 is communicated with the mixing cylinder 10. A first baffle 33 is provided on the rubber powder cylinder 30, and a second baffle 43 is provided on the crosslinking agent cylinder 40.

[0030] Among them, the first baffle 33 blocks the falling channel of the rubber powder cylinder 30, and the second baffle 43 blocks the falling channel of the crosslinking agent cylinder 40. Weighing sensors 60 are provided on both the first baffle 33 and the second baffle 43 to weigh the added rubber powder and crosslinking agent. When the first baffle 33 and the second baffle 43 are moved, the raw materials in the rubber powder cylinder 30 and the crosslinking agent cylinder 40 can smoothly slide down into the mixing cylinder 10 and be uniformly mixed with the asphalt.

[0031] In this embodiment, the weighing sensor 60 is a prior art and will not be elaborated here. A receiving plate 61 is provided above the weighing sensor 60. The receiving plate 61 on the first baffle 33 weighs the added rubber powder, and the receiving plate 61 on the second baffle 43 weighs the added crosslinking agent. A micro display screen can be connected to one side of the weighing sensor 60 to display and record the weight of the raw materials on the receiving plate.

[0032] An observation window 11 is provided on the mixing cylinder 10, which is conducive to the staff observing and recording the working conditions inside the mixing cylinder 10. Support frames 13 are provided on both sides of the mixing cylinder 10, and a discharge port 12 is provided at the lower end. The uniformly mixed composite modified asphalt falls from the discharge port 12.

[0033] The selected content of the rubber powder can be 3.0% - 8.0% of the weight of the asphalt, and the content of the cross-linking agent is 2.0% - 6.0% of the weight of the rubber powder. In this way, by separately arranging the rubber powder cylinder 30 and the cross-linking agent cylinder 40, and with the cooperation of the weighing sensor 60, the dosage of each raw material can be very precisely controlled, thereby improving the reaction precision and ensuring the performance of the prepared rubber composite modified asphalt.

[0034] In an embodiment of the present invention, a first notch 31 is formed on the side wall of the rubber powder cylinder 30, a second notch 41 is formed on the side wall of the cross-linking agent cylinder 40, the first baffle 33 can be slidably installed in the first notch 31, and the second baffle 43 can be slidably installed in the second notch 41; a first recess 32 is formed on the inner wall of the rubber powder cylinder 30, the first recess 32 corresponds to the first notch 31, and one end of the first baffle 33 is stuck in the first recess 32; a second recess 42 is formed on the side wall of the cross-linking agent cylinder 40, the second recess 42 corresponds to the second notch 41, and one end of the second baffle 43 is stuck in the second recess 42.

[0035] In this embodiment, a handle 62 is respectively provided on the first baffle 33 and the second baffle 43. Through the handle 62, the first baffle 33 can be pulled out along the first notch 31; the second baffle 43 can be pulled out along the second notch 41, and a limiting platform 63 is provided at the bottom of both the first baffle 33 and the second baffle 43. The limiting platform 63 can prevent the first baffle 33 from completely detaching from the rubber powder cylinder 30; prevent the second baffle 43 from completely detaching from the cross-linking agent cylinder 40. It can be understood that when the first baffle 33 is pulled out, the rubber powder on the receiving plate 61 of the first baffle 33 drops from the rubber powder cylinder 30 into the mixing cylinder 10; when the second baffle 43 is pulled out, the cross-linking agent on the receiving plate 61 of the second baffle 43 drops from the cross-linking agent cylinder 30 into the mixing cylinder 10 and is mixed and stirred with the asphalt, realizing precise control of the raw materials and improving the performance of the rubber composite modified asphalt.

[0036] In an embodiment of the present invention, a stirring roller 71 is arranged inside the mixing cylinder 10, and a driving motor 70 is arranged outside. The driving motor 70 is connected to the stirring roller 71 to drive the stirring roller 71 to rotate. Heating elements 80 are arranged both inside the mixing cylinder 10 and inside the asphalt cylinder 20. The heating elements 80 are used to heat the asphalt; a switching valve 21 is arranged at the lower end of the asphalt cylinder 20. First, the asphalt is heated in the asphalt cylinder 20, and then the switching valve 21 is opened to make the asphalt drop into the mixing cylinder 10.

[0037] In this embodiment, the drive motor 70 is a common servo motor, and the heating element 80 is a heating pipe. Both are prior arts and will not be elaborated here. It can be understood that the heating element 80 in the asphalt cylinder 10 heats the asphalt to a temperature between 110°C and 200°C. The asphalt enters the mixing cylinder 10 from the asphalt cylinder 20. Then, according to the weight of the added asphalt, a corresponding amount of rubber powder is added to the rubber powder cylinder 30, and a corresponding amount of crosslinking agent is added to the crosslinking agent cylinder 40. Then, the first baffle 33 and the second baffle 33 are opened, and the rubber powder and the crosslinking agent enter the mixing cylinder 10. The drive motor 70 is started to drive the stirring roller 71 to fully mix the asphalt, rubber powder and crosslinking agent in the mixing cylinder 10. At the same time, the heating element 80 in the mixing cylinder 10 keeps the asphalt warm continuously, and thus the preparation of the rubber composite modified asphalt is completed.

[0038] Working principle: An appropriate amount of asphalt is loaded into the asphalt cylinder 20. The heating element 80 in the asphalt cylinder 20 heats the asphalt. Then, a corresponding amount of rubber powder is added to the rubber powder cylinder 30, and a corresponding amount of crosslinking agent is added to the crosslinking agent cylinder 40. Then, the first baffle 33 and the second baffle 33 are opened, and the rubber powder and the crosslinking agent enter the mixing cylinder 10. Then, the drive motor 70 is started to drive the stirring roller 71 to fully mix the asphalt, rubber powder and crosslinking agent in the mixing cylinder 10, realizing the precise control of the raw materials, that is, the dosage of the raw materials can be very precisely controlled, thereby improving the reaction precision and ensuring the performance of the prepared rubber composite modified asphalt.

[0039] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural transformation made under the inventive concept of the present invention by using the content of the specification and drawings of the present invention, or any direct / indirect application in other related technical fields is included in the patent protection scope of the present invention.

Claims

1. A preparation device for rubber composite modified asphalt, characterized in that: It includes a mixing cylinder, an asphalt cylinder, a rubber powder cylinder and a crosslinking agent cylinder. The lower ends of the asphalt cylinder, the rubber powder cylinder and the crosslinking agent cylinder are respectively provided with delivery pipes, the delivery pipes are connected with the mixing cylinder, the rubber powder cylinder is provided with a first baffle, and the crosslinking agent cylinder is provided with a second baffle; The first baffle blocks the falling channel of the rubber powder cylinder, and the second baffle blocks the falling channel of the cross-linking agent cylinder. The first baffle and the second baffle are both provided with weighing sensors to weigh the added rubber powder and cross-linking agent. When the first baffle and the second baffle are moved, the raw materials in the rubber powder cylinder and the cross-linking agent cylinder can slide smoothly into the mixing cylinder.

2. The preparation device for rubber composite modified asphalt according to claim 1, characterized in that: A first notch is formed on the side wall of the rubber powder cylinder, a second notch is formed on the side wall of the crosslinking agent cylinder, the first baffle can be slidably mounted in the first notch, and the second baffle can be slidably mounted in the second notch.

3. The preparation device of rubber composite modified asphalt according to claim 2, characterized in that: A first depression is formed on the inner wall of the rubber powder cylinder, the first depression corresponds to the first notch, and one end of the first baffle is stuck in the first depression.

4. The preparation device of rubber composite modified asphalt according to claim 2, characterized in that: A second recess is formed on the side wall of the cross-linking agent cylinder, the second recess corresponds to the second notch, and one end of the second baffle is stuck in the second recess.

5. The preparation device of rubber composite modified asphalt according to claim 2, characterized in that: The bottoms of the first baffle plate and the second baffle plate are both provided with limiting platforms.

6. The preparation device of rubber composite modified asphalt according to claim 1, characterized in that: A receiving plate is arranged above the weighing sensor.

7. The preparation device of rubber composite modified asphalt according to claim 1, characterized in that: The mixing drum is provided with a stirring roller inside and a driving motor outside. The driving motor is connected to the stirring roller to drive the stirring roller to rotate.

8. The preparation device of rubber composite modified asphalt according to claim 1, characterized in that: A heating element is arranged in the mixing cylinder, and the heating element is used to heat the asphalt.

9. The preparation device of rubber composite modified asphalt according to claim 1, characterized in that: The first baffle plate and the second baffle plate are respectively provided with handles.