Pollution discharge anti-blocking structure of light substance water flotation machine

By designing a sewage prevention structure including mounting plate, transmission shaft, stirring impeller and sewage pipe in a light substance water flotation machine, the problems of reduced sink capacity and poor sewage discharge caused by the deposition of fine substances in the sewage are solved, and the smoothness of sewage discharge and efficient operation of equipment are achieved.

CN222998948UActive Publication Date: 2025-06-20CHENGDU HENGXIN MASCH CO LTD
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Patent Information

Application Number
CN202422070968.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-20
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

After the existing light substance water flotation machine has been operating for a long time, the deposition of fine substances in the sewage will reduce the capacity of the sink, affecting the efficiency of garbage stratification and sorting, and the unreasonable structural design of the sewage discharge device will lead to poor sewage discharge.

Method used

A sewage prevention structure including mounting plate, transmission shaft, stirring impeller and sewage pipe is designed. The agitating impeller is driven by a transmission system to agitate the sewage, and a manual and electric gate valves are combined to achieve sewage discharge to prevent clogging.

Benefits of technology

It achieves smooth sewage operation, prevents blockage, improves equipment output and operating efficiency, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222998948U_ABST
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Abstract

The utility model discloses a pollution discharge anti-blocking structure of a light material water flotation machine, which comprises a mounting plate which is mounted on a pollution discharge port through a flange and a sealing gasket. A transmission shaft penetrates through the center of the mounting plate and is mounted on the mounting plate through a bearing box; a stirring impeller is mounted at the upper end of the transmission shaft; a driven belt wheel is mounted at the lower end of the transmission shaft; the driven belt wheel is in transmission connection with a driving belt wheel through a transmission belt, the output end of a speed reducer is sleeved with the driving belt wheel, and the speed reducer is installed at the output end of a driving motor. The speed reducer is mounted on the lower side of the mounting plate through a connecting frame; the utility model discloses a pollution discharge anti-blocking structure of a light material water flotation machine, which is reasonable and simple in structural design, easy to manufacture and process and low in cost. The sewage can be discharged manually or automatically, the operation is simpler, the blockage during sewage discharge can be prevented, and the sewage discharge is smoother.
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Description

Technical Field

[0001] The utility model belongs to the technical field of water flotation machines, and particularly relates to a sewage discharge and anti-blocking structure for a light material water flotation machine. Background Art

[0002] The light material water flotation machine uses water flotation technology to screen and classify materials with different densities in garbage. The materials with different densities in the garbage have different buoyancies in water, enabling the materials in the garbage to be stratified during the process of falling materials, and separating the materials with different densities through different collection means. This equipment has the characteristics of compact structure, small floor area for installation and use, recycling of the sorting medium water circulation, less sewage discharge, no dust, good sorting effect, high efficiency, etc.; it is mainly used in the production line for construction waste treatment.

[0003] After the construction waste entering the water tank of the light material water flotation machine undergoes water washing and separation treatment, the construction aggregates and light materials are separated and transported out respectively, and enter the next process for treatment; the fine substances such as soil and sediment in the construction waste are mixed with the water in the water tank to form sewage. Due to the different specific gravities of various fine substances in the sewage, the fine substances with a specific gravity greater than that of water settle to the bottom of the water tank, precipitate and accumulate. With the long-term operation of the equipment, the accumulated fine substances will become more and more. These accumulated fine substances occupy the capacity of the water tank, reducing the water storage in the water tank, seriously affecting the stratification of the construction waste in the water in the water tank during the process of falling materials, thus reducing the sorting efficiency of the equipment, and the sorting effect gradually deteriorates. Therefore, it is necessary to clean and discharge these accumulated fine substances.

[0004] Although the existing light material water flotation machines on the market are all provided with sewage discharge devices for cleaning and discharging such accumulated fine substances, due to the unreasonable design of the device structure and the deficiency in configuration, the sewage discharge operation is difficult and the sewage discharge is not smooth, seriously affecting the equipment output and the operation rate of the entire construction waste treatment operation production line. Summary of the Utility Model

[0005] The utility model provides a sewage discharge and anti-blocking structure for a light material water flotation machine, aiming to solve the above-mentioned existing problems.

[0006] The utility model is realized as follows. A sewage discharge and anti-blocking structure for a light material water flotation machine includes a mounting plate, and the mounting plate is installed on the sewage discharge port through a flange and a gasket;

[0007] A transmission shaft penetrates through the center of the mounting plate, and the transmission shaft is installed on the mounting plate through a bearing box; a stirring impeller is installed at the upper end of the transmission shaft, and a driven pulley is installed at the lower end of the transmission shaft;

[0008] The driven pulley is drivingly connected to the driving pulley through a transmission belt. The driving pulley is sleeved on the output end of a speed reducer, and the speed reducer is installed on the output end of a driving motor. The speed reducer is installed on the lower side of the mounting plate through a connecting frame.

[0009] Two sewage discharge holes are formed in the mounting plate, and sewage discharge pipes are respectively connected to the two sewage discharge holes. The sewage discharge holes are arranged on the right side of the transmission shaft, and the sewage discharge pipes are arranged on the lower side of the mounting plate.

[0010] Furthermore, gate valves are respectively installed on the two sewage discharge pipes. One gate valve is a manual gate valve, and the other gate valve is an electric gate valve.

[0011] Furthermore, the stirring impeller includes a blade frame, and three blades are evenly distributed in the circumferential direction of the blade frame. Rubber plates are installed on each blade through pressing plates.

[0012] Furthermore, the connecting frame includes a vertically arranged connecting plate. An installation frame is connected to the left side of the connecting plate, and the speed reducer is installed on the installation frame. Two horizontally arranged channel steels with strip holes are connected to the right side of the connecting plate. Two connecting blocks are installed on the lower side of the mounting plate, and the channel steels and the connecting blocks are connected by bolts.

[0013] Furthermore, a sealing plate is welded to the outer end face of the channel steel, and an adjusting plate opposite to the sealing plate is connected to the lower side of the mounting plate. A threaded hole is formed in the center of the adjusting plate, and an adjusting bolt for adjusting the position of the connecting frame is installed in the threaded hole.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] The present utility model discloses a sewage discharge and anti-blocking structure for a light-substance water flotation machine, with a reasonable and simple structure design, easy manufacturing and processing, and low cost. It can discharge sewage manually or automatically, with simpler operation, can prevent blockage during sewage discharge, and make sewage discharge smoother. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 is a schematic diagram of the structure of the present utility model;

[0018] Figure 3 is a schematic diagram of the structure of the connecting frame in the present utility model;

[0019] Figure 4 is a schematic diagram of the structure of the mounting plate in the present utility model;

[0020] Figure 5 is a schematic diagram of the structure of the stirring assembly in the present utility model;

[0021] Figure 6 Schematic diagram of the blade holder structure in the present utility model;

[0022] In the figure: 1 - mounting plate, 2 - speed reducer, 3 - mounting bracket, 4 - connecting bracket, 5 - stirring assembly, 6 - gasket, 7 - manual gate valve, 8 - sewage discharge pipe, 9 - electric gate valve, 10 - driving pulley, 11 - transmission belt, 12 - connecting plate, 13 - channel steel, 14 - sealing plate, 15 - connecting block, 16 - adjusting plate, 17 - stirring impeller, 18 - transmission shaft, 19 - bearing housing, 20 - driven pulley, 21 - rubber plate, 22 - blade holder, 23 - pressing plate. Specific embodiments

[0023] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, in the description of the present utility model, the meaning of "a plurality" is two or more, unless otherwise specifically defined.

[0025] Please refer to Figure 1-6 , the present utility model provides a technical solution: a sewage discharge anti-blocking structure for a light material water flotation machine, including a mounting plate 1, and the mounting plate 1 is installed on the sewage discharge port through a flange and a gasket 6;

[0026] A transmission shaft 18 penetrates through the center of the mounting plate 1, and the transmission shaft 18 is installed on the mounting plate 1 through a bearing housing 19; a stirring impeller 17 is installed at the upper end of the transmission shaft 18, and a driven pulley 20 is installed at the lower end of the transmission shaft 18; the driven pulley 20 is in transmission connection with the driving pulley 10 through a transmission belt 11, the driving pulley 10 is sleeved on the output end of the speed reducer 2, and the speed reducer 2 is installed on the output end of the driving motor; the speed reducer 2 is installed on the lower side of the mounting plate 1 through a connecting bracket 4; two sewage discharge holes are opened on the mounting plate 1, and sewage discharge pipes 8 are respectively connected to the two sewage discharge holes; the sewage discharge holes are arranged on the right side of the transmission shaft 18, and the sewage discharge pipes 8 are arranged on the lower side of the mounting plate 1.

[0027] Among them, gate valves are respectively installed on two sewage pipes 8, one of the gate valves is a manual gate valve 7, and the other gate valve is an electric gate valve 9; the stirring impeller 17 includes a blade holder 22, and three blades are evenly distributed in the circumferential direction of the blade holder 22, and a rubber plate 21 is installed on each blade through a pressing plate 23.

[0028] Specifically, the connecting frame 4 includes a vertically arranged connecting plate 12, the left side of the connecting plate 12 is connected with a mounting frame 3, and the speed reducer 2 is installed on the mounting frame 3; the right side of the connecting plate 12 is connected with two horizontally arranged channel steels 13 provided with strip holes, and two connecting blocks 15 are installed on the lower side of the mounting plate 1. The channel steels 13 and the connecting blocks 15 are connected by bolts, a sealing plate 14 is welded to the outer end face of the channel steel 13, and an adjusting plate 16 facing the sealing plate 14 is connected to the lower side of the mounting plate 1; a threaded hole is opened in the center of the adjusting plate 16, and an adjusting bolt for adjusting the position of the connecting frame 4 is installed in the threaded hole.

[0029] In this embodiment, this device is arranged below the lowest sewage outlet at the bottom of the water tank, and the mounting plate 1 is flange-connected to the sewage outlet method flange.

[0030] The stirring assembly 5 is arranged at the middle position of the mounting plate 1, and the stirring impeller 17 in the stirring assembly 5 is arranged in the sewage outlet. The stirring assembly 5 is connected to the flange on the mounting plate 1 through the flange of the bearing box 19.

[0031] Two sewage holes are opened on the mounting plate 1 and are respectively communicated with the sewage pipes 8 welded below the mounting plate 1. Manual gate valves 7 and electric gate valves 9 are respectively installed at the ends of the two sewage pipes 8.

[0032] A speed reducer mounting frame 3 is installed on the left side of the connecting frame 4, the motor assembly of the speed reducer 2 is installed on the speed reducer mounting frame 3, a driving pulley 10 is installed at the shaft end below the speed reducer 2, and the driving pulley 10 transmits the power of the motor to the driven pulley 20 in the stirring assembly 5 through a transmission belt 11. The power obtained by the driven pulley 20 is transmitted to the stirring impeller 17 arranged at the other end of the transmission shaft 18 through the transmission shaft 18 in the stirring assembly 5, so that the stirring impeller 17 obtains power.

[0033] In addition, when installing the transmission belt 11, the left and right positions of the connecting frame 4 can be adjusted through the adjusting bolt and the strip hole, and then the position of the speed reducer 2 can be adjusted, so that the transmission belt 11 sleeved on the driving pulley 10 and the driven pulley 20 can be loosened or tightened.

[0034] When sewage discharge is required, the power supply of the motor is turned on, and the stirring impeller 17 obtains power and rotates. The rotational movement of the stirring impeller 17 agitates and loosens the fine substances deposited and accumulated at the sewage outlet, and forms moving sewage with the water here. At the same time, the manual gate valve 7 is opened or the power supply of the electric gate valve 9 is turned on to open it, and the sewage enters the sewage pipe 8 and is discharged.

[0035] Meanwhile, the automatic control system of the device can be set to automatically discharge sewage regularly, or the sewage can be cleaned and discharged at any time through the manual gate valve 7.

[0036] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A light material water flotation machine sewage discharge and anti-blocking structure, characterized by: It includes a mounting plate, which is mounted on the sewage outlet through a flange and a sealing gasket; A transmission shaft is provided through the center of the mounting plate, and the transmission shaft is mounted on the mounting plate through a bearing box; a stirring impeller is mounted on the upper end of the transmission shaft, and a driven pulley is mounted on the lower end of the transmission shaft; The driven pulley is connected to the driving pulley through a transmission belt, the driving pulley is sleeved on the output end of the reducer, and the reducer is installed on the output end of the driving motor; the reducer is installed on the lower side of the mounting plate through a connecting frame; The mounting plate is provided with two drainage holes, and the two drainage holes are respectively connected with drainage pipes; the drainage holes are arranged on the right side of the transmission shaft, and the drainage pipes are arranged on the lower side of the mounting plate.

2. The anti-blocking structure for sewage discharge of a light material water flotation machine according to claim 1 is characterized in that: Gate valves are respectively installed on the two sewage pipes, one of which is a manual gate valve and the other is an electric gate valve.

3. The anti-blocking structure for sewage discharge of a light material water flotation machine according to claim 1, characterized in that: The stirring impeller comprises a blade frame, and three blades are evenly distributed on the blade frame in the circumferential direction, and a rubber plate is installed on each blade through a pressing plate.

4. The anti-blocking structure for sewage discharge of a light material water flotation machine according to claim 1, characterized in that: The connecting frame includes a vertically arranged connecting plate, a mounting frame is connected to the left side of the connecting plate, and the reducer is installed on the mounting frame; two transversely arranged channel steels with strip holes are connected to the right side of the connecting plate, and two connecting blocks are installed on the lower side of the mounting plate, and the channel steel and the connecting block are connected by bolts.

5. The anti-blocking structure for sewage discharge of a light material water flotation machine according to claim 4 is characterized in that: A sealing plate is welded to the outer end surface of the channel steel, and an adjustment plate facing the sealing plate is connected to the lower side of the mounting plate; a threaded hole is opened in the center of the adjustment plate, and an adjustment bolt for adjusting the position of the connecting frame is installed in the threaded hole.