Product punching device
By designing a product slap device that integrates visual recognition and slap functions, the problem of defective products that cannot be recognized by uninternetted devices is solved, and efficient and accurate slap and identification of defective products is achieved.
Patent Information
- Application Number
- CN202420405650.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-03-01
AI Technical Summary
In the integrated circuit product packaging production line, unconnected devices cannot access the production system to obtain product manufacturing information, resulting in low manual injection efficiency, poor mark consistency, and misjudgment is prone to occur when unconnected devices are identified.
Design a product substitution device, including a driving component, a visual component and a substitution component, which is used to identify defective products. The substitution component is marked with consistent defective products through the driving component.
It realizes that unconnected devices quickly identify defective products through consistent defective product markings, improves the efficiency of injection, reduces manual errors, and ensures the accuracy of identification.
Smart Images

Figure CN222999188U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of defective product identification, and particularly relates to a product marking device for defective products. Background Art
[0002] In the integrated circuit product packaging production line, defective products are inevitably produced during the production and manufacturing process of products. Usually, the existing production system can record the manufacturing information of products during the production process, and the manufacturing information includes the information of qualified products or defective products of the products. In this way, the production equipment only needs to be connected to the production system to know which products are defective and which products are qualified. However, some equipment does not have the function of connecting to the network, so it cannot be connected to the production system to obtain the manufacturing information of products, and it is impossible to know which of all products are defective and which are qualified. Usually, in this case, it is necessary for personnel to mark the products, and then send them into the equipment that is not connected to the network. The equipment that is not connected to the network determines whether the product is a defective product by identifying whether there is a mark on the product. However, the current method of manual marking has low efficiency, and when manually marking, the marks made are less consistent, and there is a risk of misjudgment when the equipment that is not connected to the network identifies. Summary of the Utility Model
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art.
[0004] For this reason, the utility model provides a product marking device for defective products, which has the advantage of marking consistent defective marks on defective products, so that the equipment that is not connected to the network can quickly identify defective products through the defective marks.
[0005] According to the product marking device for defective products of the embodiment of the utility model, it includes: a driving component; a vision component, the vision component is installed on the driving component, and the vision component is used for visually identifying defective products; a marking component, the marking component is installed on the driving component, and the driving component drives the marking component to move, driving the marking component to act on the defective product to mark a defective mark on the defective product.
[0006] According to an embodiment of the utility model, the marking component includes a marking piece and a clamping device, the marking piece is detachably installed on the clamping device, and the lower end of the marking piece can act on the defective product under the drive of the driving component.
[0007] According to an embodiment of the utility model, the clamping device includes a clamping part and an installation part, the clamping part is connected to the marking piece, the installation part is connected to the driving component, the clamping part is slidably connected to the installation part, and a spring is arranged between the clamping part and the installation part, and the spring is used for applying pressure to the marking piece during marking.
[0008] According to an embodiment of the present utility model, the installation part includes: a first installation block, a second installation block, a pressing plate and a third installation block. There is a clamping protrusion on the first installation block. The pressing plate is installed on the first installation block. An installation groove is formed between the clamping protrusion and the pressing plate. The second installation block is arranged in the installation groove, and the third installation block is connected to the second installation block.
[0009] According to an embodiment of the present utility model, the clamping part includes: a first clamping block and a second clamping block. The first clamping block is slidably connected to the third installation block through a linear guide rail. The second clamping block is installed on the first clamping block. The marking member is clamped between the first clamping block and the second clamping block.
[0010] According to an embodiment of the present utility model, a limit adjusting block is further installed on the first clamping block. The limit adjusting block has a matching part, and the matching part is matched with the step surface on the marking member to position the marking member.
[0011] According to an embodiment of the present utility model, a pressure adjusting column is installed on the third installation block. The pressure adjusting column is located above the first clamping block. The spring is located between the pressure adjusting column and the first clamping block. The pressure adjusting column can be adjusted in position along the sliding direction of the first clamping block to change the pressure exerted by the spring.
[0012] According to an embodiment of the present utility model, the driving assembly includes an installation base plate, a Z-axis module and a Z-axis hanging plate. The Z-axis module is arranged on the installation base plate. The Z-axis hanging plate is arranged at the output end of the Z-axis module. Both the vision component and the marking times component are installed on the Z-axis hanging plate. The Z-axis module drives the Z-axis hanging plate to move in the Z direction.
[0013] According to an embodiment of the present utility model, the vision component includes a camera, a lens and a light source. The camera is fixed on the Z-axis hanging plate through a camera installation block. The lens is installed on the camera. The light source is installed on the Z-axis hanging plate through a light source installation block. The lens is located between the camera and the light source.
[0014] According to an embodiment of the present utility model, the marking member is a marker pen.
[0015] The beneficial effects of the present utility model are as follows. The structure of the present utility model is simple and compact. By installing the vision component and the marking component on the driving component, it is convenient for the driving component to drive the vision component and the marking component to move simultaneously. The vision component can take pictures of the products, quickly identify defective products through machine vision, and the marking component can mark the defective products with defective marks, so that unconnected devices can quickly identify defective products through the defective marks. The marking process of the present utility model is simple. First, the vision component scans to obtain the positions of all products in the array and the corresponding good or defective product information, then scans each product one by one and measures the height of the defective products, so as to facilitate the marking component to mark the defective products. Finally, by detecting whether there is any missed or incorrect marking, the Mapping information of all products is updated. The marking steps are simple, and it can quickly mark the defective products in the products and update the product status, so as to facilitate subsequent devices to quickly identify the products.
[0016] Other features and advantages of the present utility model will be described in the subsequent description. Moreover, some of them will become obvious from the description or be understood by implementing the present utility model.
[0017] To make the above-mentioned objects, features, and advantages of the present utility model more obvious and understandable, the following specifically enumerates preferred embodiments and, in conjunction with the accompanying drawings, is described in detail as follows. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the following description of the embodiments with reference to the drawings, where:
[0019] Figure 1 is a schematic structural diagram of the product marking device of the present utility model;
[0020] Figure 2 is a schematic structural diagram of the product marking device of the present utility model from another angle;
[0021] Figure 3 is a schematic structural diagram of the clamping device of the present utility model;
[0022] Figure 4 is a schematic structural diagram of the clamping device of the present utility model from another angle;
[0023] Figure 5 is an exploded structural diagram of the clamping device of the present utility model;
[0024] REFERENCE MARKS:
[0025] Drive assembly 1, vision assembly 2, stamping assembly 3, mounting base plate 1-1, Z-axis module 1-2, Z-axis hanging plate 1-3, camera 2-1, lens 2-2, camera mounting block 2-3, light source mounting block 2-4, light source 2-5, first mounting block 3-1, second mounting block 3-2, pressure plate 3-3, third mounting block 3-4, pressure adjustment column 3-5, spring 3-6, first clamping block 3-7, second clamping block 3-8, limit adjustment block 3-9, marking part 3-10, linear guide 3-11. Detailed implementation manners
[0026] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present utility model, and should not be construed as a limitation to the present utility model.
[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.
[0028] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "mounting", "connecting" and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0029] The product stamping device of the embodiment of the present utility model will be specifically described below with reference to the drawings.
[0030] As Figures 1 - 5As shown in the figure, the product marking device according to an embodiment of the present invention includes: a driving component 1, a vision component 2, and a marking component 3. The vision component 2 is installed on the driving component 1 and is used for visually identifying defective products. The marking component 3 is installed on the driving component 1, and the driving component 1 drives the marking component 3 to move, driving the marking component 3 to act on the defective products to mark the defective products with defective product marks.
[0031] In other words, both the vision component 2 and the marking component 3 are installed on the driving component 1 and move under the drive of the driving component 1. Multiple workpieces are placed on the substrate. The vision component 2 can take pictures of the substrate and all workpieces, and identify good products, defective products, and the corresponding array position information through visual shooting. The marking component 3 mainly marks the defective products with defective product marks. The defective product marks are marks that are convenient for human eyes and machine vision to identify. Subsequent equipment can not operate on the defective products according to the defective product marks, thereby improving the operation efficiency, reducing the production cost, and avoiding waste of resources.
[0032] Further, the marking component 3 includes a marking member 3-10 and a clamping device. The marking member 3-10 is detachably installed on the clamping device, and the lower end of the marking member 3-10 can act on the defective products under the drive of the driving component 1.
[0033] In this embodiment, the marking member 3-10 is a marker pen. Of course, the marking member can also be other components, such as a laser marker, a spray valve, etc., which can leave defective product marks.
[0034] When the marking member 3-10 is a marker pen, when the ink of the marker pen is used up, the marker pen needs to be replaced. The marker pen is detachably installed on the clamping device, which is convenient for disassembling and assembling the marker pen.
[0035] Specifically, the clamping device includes a clamping part and a mounting part. The clamping part is connected to the marking member 3-10, the mounting part is connected to the driving component 1, the clamping part is slidably connected to the mounting part, and a spring 3-6 is arranged between the clamping part and the mounting part. The spring 3-6 is used to apply pressure to the marking member 3-10 during marking.
[0036] That is to say, the mounting part is mainly connected to the driving component 1, and the clamping part is mainly used to clamp the marker pen. The clamping part and the mounting part are set to be slidably connected, and the spring 3-6 is arranged. When the marking component 3 approaches the product, the marker pen contacts the defective product, and at the same time, the spring 3-6 is compressed, thereby applying a certain force to the marker pen to ensure that the marker pen can leave a mark on the surface of the defective product during the marking process. At the same time, the spring 3-6 can also generate buffering to avoid hard contact with the product.
[0037] Among them, the installation part includes: a first installation block 3-1, a second installation block 3-2, a pressing plate 3-3 and a third installation block 3-4. The first installation block 3-1 has a clamping protrusion. The pressing plate 3-3 is installed on the first installation block 3-1. An installation groove is formed between the clamping protrusion and the pressing plate 3-3. The second installation block 3-2 is arranged in the installation groove, and the third installation block 3-4 is connected to the second installation block 3-2.
[0038] In this embodiment, the installation groove formed between the clamping protrusion and the pressing plate 3-3 is a dovetail groove. At the same time, the second installation block 3-2 is matched with the dovetail groove, and the second installation block 3-2 can slide along the length direction of the dovetail groove. The pressing plate 3-3 is fixed on the first installation block 3-1 by screws. Only need to loosen the screws to make the pressing plate 3-3 loose from the clamping protrusion on the first installation block 3-1. In this way, the second installation block 3-2 can be adjusted to a suitable position for installation as needed.
[0039] Among them, the clamping part includes: a first clamping block 3-7 and a second clamping block 3-8. The first clamping block 3-7 is slidably connected to the third installation block 3-4 through a linear guide 3-11. The second clamping block 3-8 is installed on the first clamping block 3-7. The marking part 3-10 is clamped between the first clamping block 3-7 and the second clamping block 3-8.
[0040] In other words, a marker pen is clamped between the first clamping block 3-7 and the second clamping block 3-8. In order to ensure firm clamping, arc grooves matched with the marker pen are provided on both the first clamping block 3-7 and the second clamping block 3-8. The first clamping block 3-7 and the second clamping block 3-8 are fixed together by two screws, and the two screws are respectively located on the left and right sides of the marker pen.
[0041] Preferably, a limit adjustment block 3-9 is further installed on the first clamping block 3-7. The limit adjustment block 3-9 has a matching part, and the matching part is matched with the step surface on the marking part 3-10 to position the marking part 3-10.
[0042] That is to say, the limit adjustment block 3-9 is L-shaped. The side plate of the limit adjustment block 3-9 is fixed to the side surface of the first clamping block 3-7. The upper surface of the bottom plate of the limit adjustment block 3-9 abuts against the step surface on the marker pen, so as to complete the installation and positioning of the marker pen. A waist-shaped hole is provided on the side plate of the limit adjustment block 3-9, and the screw passes through the waist-shaped hole and is connected to the first clamping block 3-7. The provision of the waist-shaped hole can adjust the installation position between the limit adjustment block 3-9 and the first clamping block 3-7 in the height direction.
[0043] More preferably, a pressure adjustment column 3-5 is installed on the third mounting block 3-4. The pressure adjustment column 3-5 is located above the first clamping block 3-7, and the spring 3-6 is located between the pressure adjustment column 3-5 and the first clamping block 3-7. The pressure adjustment column 3-5 can adjust its position along the sliding direction of the first clamping block 3-7 to change the pressure exerted by the spring 3-6.
[0044] That is, during the marking process, after the marker pen touches the defective product, the spring 3-6 is compressed, thereby applying pressure to the marker pen to ensure that the marker pen can make a defective product mark on the defective product. If the pressure is too small, the defective product mark cannot be made. Therefore, the pressure adjustment column 3-5 is provided. There is a round hole for installing the pressure adjustment column 3-5 on the third mounting block 3-4. The pressure adjustment column 3-5 is pressed in the round hole on the third mounting block 3-4 by screws. Loosening the screws can adjust the installation position of the pressure adjustment column 3-5 in the height direction, so that the pressure of the spring 3-6 can be adjusted as needed.
[0045] According to an embodiment of the present invention, the driving assembly 1 includes a mounting base plate 1-1, a Z-axis module 1-2, and a Z-axis hanging plate 1-3. The Z-axis module 1-2 is provided on the mounting base plate 1-1, and the Z-axis hanging plate 1-3 is provided at the output end of the Z-axis module 1-2. The vision assembly 2 and the marking assembly 3 are both installed on the Z-axis hanging plate 1-3, and the Z-axis module 1-2 drives the Z-axis hanging plate 1-3 to move in the Z direction.
[0046] Of course, the driving assembly 1 may further include a gantry motion mechanism. The gantry motion mechanism drives the mounting base plate 1-1 to move in the XY plane to facilitate photographing all products, while the Z-axis module 1-2 performs Z-direction movement to approach the defective product for marking operation.
[0047] According to an embodiment of the present invention, the vision assembly 2 includes a camera 2-1, a lens 2-2, and a light source 2-5. The camera 2-1 is fixed to the Z-axis hanging plate 1-3 through a camera mounting block 2-3. The lens 2-2 is installed on the camera 2-1. The light source 2-5 is installed on the Z-axis hanging plate 1-3 through a light source mounting block 2-4. The lens 2-2 is located between the camera 2-1 and the light source 2-5.
[0048] The specific steps of the present invention during operation are as follows: Step 1: The vision assembly 2 scans the QR code on the substrate to obtain the Mapping information of all products on the substrate; Step 2: Scan the Mark point on the substrate to position the substrate; Step 3: Scan all products one by one and measure the height of the defective products among them; Step 4: The marking assembly 3 marks the defective products with defective product marks; Step 5: The vision assembly 2 photographs all products and performs visual inspection on the marking results; Step 6: Update the Mapping information according to the marking results.
[0049] That is to say, the relevant information of all products on the substrate can be obtained from the QR code on the substrate. Then, after positioning the substrate, all products are identified, and the height of defective products is measured to facilitate subsequent marking of defective products. After marking, visual inspection is carried out. If there is a missed marking situation, the missed defective products need to be marked again. If there is a mis-marking situation, the Mapping information needs to be updated, changing the original non-defective products to defective products.
[0050] Among them, the Mapping information in step one includes the array information of all products on the substrate and the non-defective or defective product information corresponding to all products. For example, if non-defective products are recorded as 0 and defective products are recorded as 1, then they are marked according to the actual position array of the products. If there are two rows of products, with 5 products in each row, the first row is 00100 and the second row is 01001. Then, the third product from left to right in the first row is a defective product, and the rest are non-defective products. In the second row, the second and fifth products from left to right are defective products, and the rest are non-defective products. In this way, during the marking operation, it is not necessary to identify the three-dimensional coordinates of each product. Only the defective products need to be identified through the array, with a relatively small amount of data and easy implementation.
[0051] Among them, in step four, the way to mark defective products with defective product marks is to draw defective product marks with a pen or use laser marking or spray glue marking. Of course, the marking methods are not limited to the above several, as long as defective product marks can be made on defective products.
[0052] All in all, the structure of the present utility model is simple and compact. By installing the vision component 2 and the marking component 3 on the driving component 1, it is convenient for the driving component 1 to drive the vision component 2 and the marking component 3 to move simultaneously. The vision component 2 can take pictures of products and quickly identify defective products through machine vision. The marking component 3 can make defective product marks on defective products, so that unconnected devices can quickly identify defective products through the defective product marks. The marking process of the present utility model is simple. First, the vision component 2 scans to obtain the positions of all products in the array and the corresponding non-defective or defective product information, then scans each product one by one and measures the height of defective products to facilitate the marking component 3 to make defective product marks on defective products. Finally, the Mapping information of all products is updated by detecting whether there is a missed marking or mis-marking. The marking steps are simple, and the defective products in the products can be quickly marked and the product status can be updated, so as to facilitate subsequent devices to quickly identify products.
[0053] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples", etc., mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0054] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present utility model, and the scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A product scoring device, characterized in that: include: A drive assembly (1); A visual component (2), the visual component (2) being mounted on the driving component (1), and the visual component (2) being used for visually identifying defective products; A striking component (3), wherein the striking component (3) is mounted on the driving component (1), and the driving component (1) drives the striking component (3) to move, thereby driving the striking component (3) to act on the defective product, so as to mark the defective product with a defective mark.
2. The product counting device according to claim 1, characterized in that: The marking component (3) comprises a marking piece (3-10) and a clamping device, wherein the marking piece (3-10) is detachably mounted on the clamping device, and the marking piece (3-10) can act on the defective product under the drive of the driving component (1).
3. The product counting device according to claim 2, characterized in that: The clamping device comprises a clamping portion and a mounting portion, wherein the clamping portion is connected to the marking piece (3-10), the mounting portion is connected to the driving assembly (1), the clamping portion is slidably connected to the mounting portion, a spring (3-6) is provided between the clamping portion and the mounting portion, and the spring (3-6) is used to apply pressure to the marking piece (3-10) when marking defective products.
4. The product counting device according to claim 3, characterized in that: The mounting portion comprises: a first mounting block (3-1), a second mounting block (3-2), a pressure plate (3-3) and a third mounting block (3-4); the first mounting block (3-1) is provided with a clamping protrusion; the pressure plate (3-3) is mounted on the first mounting block (3-1); a mounting groove is formed between the clamping protrusion and the pressure plate (3-3); the second mounting block (3-2) is arranged in the mounting groove; and the third mounting block (3-4) is connected to the second mounting block (3-2).
5. The product counting device according to claim 4, characterized in that: The clamping part comprises: a first clamping block (3-7) and a second clamping block (3-8); the first clamping block (3-7) is slidably connected to the third mounting block (3-4) via a linear guide rail (3-11); the second clamping block (3-8) is mounted on the first clamping block (3-7); and the marking piece (3-10) is clamped between the first clamping block (3-7) and the second clamping block (3-8).
6. The product counting device according to claim 5, characterized in that: A limit adjustment block (3-9) is also installed on the first clamping block (3-7), and the limit adjustment block (3-9) has a matching portion, and the matching portion cooperates with the step surface on the marking piece (3-10) to position the marking piece (3-10).
7. The product counting device according to claim 6, characterized in that: A pressure regulating column (3-5) is installed on the third mounting block (3-4), and the pressure regulating column (3-5) is located above the first clamping block (3-7). The spring (3-6) is located between the pressure regulating column (3-5) and the first clamping block (3-7). The pressure regulating column (3-5) can be adjusted in position along the sliding direction of the first clamping block (3-7) to change the pressure applied by the spring (3-6).
8. The product counting device according to claim 1, characterized in that: The driving component (1) comprises a mounting base plate (1-1), a Z-axis module (1-2) and a Z-axis hanging plate (1-3); the Z-axis module (1-2) is arranged on the mounting base plate (1-1); the Z-axis hanging plate (1-3) is arranged at the output end of the Z-axis module (1-2); the visual component (2) and the striking component (3) are both mounted on the Z-axis hanging plate (1-3); and the Z-axis module (1-2) drives the Z-axis hanging plate (1-3) to move along the Z direction.
9. The product counting device according to claim 8, characterized in that: The visual component (2) comprises a camera (2-1), a lens (2-2) and a light source (2-5); the camera (2-1) is fixed on the Z-axis hanging plate (1-3) via a camera mounting block (2-3); the lens (2-2) is mounted on the camera (2-1); the light source (2-5) is mounted on the Z-axis hanging plate (1-3) via a light source mounting block (2-4); and the lens (2-2) is located between the camera (2-1) and the light source (2-5).
10. The product counting device according to claim 2, characterized in that: The marking component (3-10) is a marking pen.