New energy turbine pressure shell low-pressure mold side pulling structure

By designing snap assembly and closure assembly in new energy turbine shell molds, the core is automatically fixed and demolded, solving the problem of the core easily broken and mold damage when the traditional mold is opened, improving production efficiency and reducing costs.

CN222999659UActive Publication Date: 2025-06-20WUXI XINAN ALUMINUM TECH
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Patent Information

Application Number
CN202421961975.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-20
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

When opening the mold, traditional new energy turbine shell molds are prone to be broken and left in the mold cavity because the operator forgets to pull out the slider. When the core is released, it will be broken and left in the mold cavity, affecting production capacity and damaging the mold cavity.

Method used

A new energy turbine press shell low-pressure mold side extraction structure is designed, including a snap assembly arranged on the lower module connecting plate and a closure assembly arranged on the side of the upper module. The upper mold drives the snap assembly to drive the closure device when the mold is opened, so that the core extraction is automatically ejected and semi-automatic production is realized.

Benefits of technology

Automatic fixation and mold release of the core is realized, reducing the time of opening and pulling the mold process, improving production efficiency, reducing production costs, and preventing core crushing and mold damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy turbine pressure shell low-pressure mould side pulling structure, which comprises a buckle assembly and a closer assembly, the buckle assembly comprises a support plate and a hook plate, the closer assembly comprises a pull pin mechanism, a first fixed frame, a rotary gear and a core column, one end of the core column is connected with the pull pin mechanism, a first spring is arranged on the core column in a penetrating manner, and the first fixed frame is connected with the rotary gear. The two ends of the rotating gear abut against the upper die block and the rotating gear respectively, the first fixing frame is connected to the side face of the upper die block, the rotating gear movably penetrates through a fixing hole of the first fixing frame, a first limiting block and a protruding block are arranged on the outer surface of the rotating gear, a second limiting block is arranged in the fixing hole, and the protruding block is matched with a hook at the upper end of the hook plate. When the rotating gear moves upwards along with the upper die block, the hook can stir the protruding block to enable the rotating gear to rotate, and the first limiting block and the second limiting block are separated from each other. According to the structure, a traditional manual operation procedure is changed into a semi-automatic integrated tool structure, and the tool structure is used for fixing, demolding and taking out the casting inner cavity sand core.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting molds, in particular to a side drawing structure of a low-pressure mold for a new energy turbine housing. Background Art

[0002] With the increasing global emphasis on clean energy and sustainable development, new energy technologies have been booming. Among them, the new energy turbine housing, as a key technology, is playing an important role. In the field of traditional energy, turbine housings have been widely used, which can improve energy conversion efficiency and enhance power output. In the new energy field, the turbine housing technology also faces new challenges and opportunities. The characteristics of new energy require the turbine housing to have higher performance and adaptability. And the energy density of new energy is relatively low, requiring a more efficient air compression and energy conversion mechanism, which puts higher requirements on the design and manufacturing of the turbine housing. The new energy turbine housing can work stably in a more demanding environment. At the same time, advanced manufacturing processes also ensure the high precision and high quality of the new energy turbine housing. During the production of the new energy turbine housing, the core in the mold needs to be inserted or removed for subsequent production. The traditional method is to manually insert the ejector block into the core hole in the mold to fix the core in the mold cavity, and the core is removed by manually pulling out the slide block, and the upper template ejects the end face of the casting to drive the core to demold together. If the operator forgets to pull out the slide block when opening the mold, this method will cause the core to be broken and remain in the mold cavity during demolding, and the time for cleaning the residual sand is long, affecting the production capacity and unable to produce continuously, and it is easy to damage the inner cavity of the mold. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a side drawing structure of a low-pressure mold for a new energy turbine housing in view of the defects of the prior art.

[0004] To solve the above technical problems, the utility model provides the following technical solutions:

[0005] A side-drawing structure for the low-pressure mold of a new energy turbine pressure housing, comprising a buckle assembly arranged on the lower module connecting plate and a closer assembly arranged on the side of the upper module, characterized in that: the buckle assembly includes a support plate and a hook plate. The lower end of the support plate is connected to the lower module connecting plate, and the lower end of the hook plate is hinged to the upper end of the support plate. The closer assembly includes a pull pin mechanism, a first fixed frame, a rotating gear, and a core column. One end of the core column passes through the inner cavity of the upper module, and the other end is connected to the pull pin mechanism. A first spring is sleeved on the core column, and the two ends of the first spring respectively abut against the upper module and the rotating gear. The first fixed frame is connected to the side of the upper module. The rotating gear is movably sleeved in the fixing hole of the first fixed frame. A first limiting block and a convex block are arranged on the outer surface of the rotating gear. A second limiting block matched with the first limiting block is arranged in the fixing hole. The convex block is matched with the hook at the upper end of the hook plate. When the rotating gear moves upward with the upper module, the hook can push the convex block to make the rotating gear rotate, and the first limiting block and the second limiting block are separated from each other.

[0006] Further, the pull pin mechanism includes a second fixed frame, a gear sleeve, and a pull pin rod. The second fixed frame is connected to the first fixed frame. One end of the gear sleeve connected to the second fixed frame is meshed with the rotating gear, and the other end is connected to the pull pin rod. The core column is connected in the gear sleeve.

[0007] Further, the pull pin rod includes a first pull pin rod, a second pull pin rod, and a third pull pin rod that are hinged to the same point. One end of the first pull pin rod is a free end. One end of the second pull pin rod is hinged to the second fixed frame. One end of the third pull pin rod is hinged to the gear sleeve.

[0008] Further, the second pull pin rod is hinged to the second fixed frame through a hinge block, and the hinge block is rotatably connected to the second fixed frame.

[0009] Further, a second spring is connected between the support plate and the hook plate.

[0010] Further, the first spring abuts against a directional fixed circular plate fixedly connected to the upper module, and the core column passes through the inner cavity of the upper module through a through hole in the center of the directional fixed circular plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: 1. It is used for fixing and demolding the sand core in the inner cavity of the casting. Through mold opening, the upper mold drives the buckle assembly to drive the closer device to automatically eject the core, realizing semi-automatic production, reducing the mold opening and core pulling process time of the mold, improving production efficiency, and reducing production costs. 2. This semi-automatic core pulling structure prevents the problem that the operator forgets to pull out the slider during mold opening, resulting in the reverse buckle of the core during demolding and remaining broken in the mold cavity, saving the time for cleaning residual sand and preventing damage to the inner cavity of the mold. 3. It can be designed and adjusted according to the shapes and sizes of different molds and cores, and has strong adaptability. Description of the Drawings

[0012] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the utility model;

[0013] Figure 2 It is a schematic diagram of the buckle assembly in the embodiment;

[0014] Figure 3 It is a schematic diagram of the closer assembly in the embodiment;

[0015] Figure 4 It is a schematic diagram of the structure of the first fixing frame in the embodiment;

[0016] Figure 5 It is a schematic diagram of the structure of the rotating gear in the embodiment;

[0017] Figure 6 It is a schematic diagram of the working state of the embodiment Figure 1 ;

[0018] Figure 7 It is a schematic diagram of the working state of the embodiment Figure 2 ;

[0019] Among them: 1 - lower module connecting plate, 2 - upper module, 3 - support plate, 4 - hook plate, 5 - first fixing frame, 6 - rotating gear, 7 - core column, 8 - first spring, 9 - second fixing frame, 10 - gear sleeve, 11 - first pull pin rod, 12 - second pull pin rod, 13 - third pull pin rod, 14 - hinge block, 15 - second spring, 16 - directional fixing circular plate, 17 - lower module, 18 - core, 41 - hook, 51 - fixing hole, 52 - second limiting block, 61 - first limiting block, 62 - convex block. Detailed Embodiment

[0020] In order to deepen the understanding of the utility model, the following will further elaborate on the utility model in conjunction with the drawings. This embodiment is only used to explain the utility model and does not limit the protection scope of the utility model.

[0021] Figures 1-7Shows a specific embodiment of a side-drawing structure for the low-pressure die of a new energy turbine pressure housing, including a buckle assembly arranged on the lower module connecting plate 1 and a closer assembly arranged on the side of the upper module 2.

[0022] The buckle assembly includes a support plate 3 and a hook plate 4. The lower end of the support plate 3 is connected to the lower module connecting plate 1, the lower end of the hook plate 4 is hinged to the upper end of the support plate 3, and a second spring 15 is connected between the support plate 3 and the hook plate 4.

[0023] The closer assembly includes a pull pin mechanism, a first fixed frame 5, a rotating gear 6, and a core column 7. A directional fixed circular plate 16 is fixedly connected to the side of the upper module 2, and a through hole is provided in its center. The first fixed frame 5 is connected to the side of the upper module 2 and covers the outside of the directional fixed circular plate 16. One end of the core column 7 passes through the through hole and is arranged in the inner cavity of the upper module 2, and the other end is connected to the pull pin mechanism. A first spring 8 is sleeved on the core column 7, and both ends of the first spring 5 respectively abut against the directional fixed circular plate 16 and the rotating gear 6. The rotating gear 6 is movably arranged in the fixed hole of the first fixed frame 5. The outer surface of the rotating gear 6 is provided with a first limit block 61 and a convex block 62, and a second limit block 52 matched with the first limit block 61 is arranged in the fixed hole 51. The convex block 62 is matched with the hook 41 at the upper end of the hook plate 4.

[0024] The pull pin mechanism includes a second fixed frame 9, a gear sleeve 10, a first pull pin rod 11, a second pull pin rod 12, and a third pull pin rod 13. The second fixed frame 9 is connected to the outside of the first fixed frame 5. The inner side of the gear sleeve 10 movably connected to the second fixed frame 9 meshes with the rotating gear 6. The core column 7 is connected in the gear sleeve 10. One ends of the first pull pin rod 11, the second pull pin rod 12, and the third pull pin rod 13 are hinged to each other. The other end of the first pull pin rod 11 is a free end. The other end of the second pull pin rod 12 is hinged to the second fixed frame 9 through a hinge block 14, and the hinge block 14 is rotatably connected to the second fixed frame 9. The other end of the third pull pin rod 13 is hinged to the outside of the gear sleeve 10.

[0025] The working process and principle of the above embodiment are as follows:

[0026] At the beginning, the states of all parts are as Figure 6As shown, the upper module 2 and the lower module 17 are in a separated state. After the core 18 is placed into the inner cavity of the upper module 2, the mold is closed. The first pull pin rod 11 is pushed, so that the second pull pin rod 12 and the third pull pin rod 13 are in a straight line coaxial with the core column 7. At this time, the gear sleeve 10 drives the core column 7 to move towards the core 18 and insert and fix the core 18. The rotating gear 6 rotates forward along the fixing hole 51 and compresses the first spring 8. At this time, the first limiting block 61 comes to the inner side of the first fixing frame 5. The first pull pin rod 11 is pressed downward counterclockwise, and the gear sleeve 10 drives the rotating gear 6 to rotate counterclockwise until the first limiting block 61 rotates to the inner side of the second limiting block 52 and abuts against the second limiting block 52. The operator releases the first pull pin rod 11 to complete the fixing of the core 18, as Figure 7 shown. When the mold needs to be opened after pouring, the rotating gear 6 moves upward with the upper module 2, and the hook 41 at the top of the hook 4 plate generates a downward pressure on the convex block 62. The rotating gear 6 rotates clockwise until the first limiting block 61 is disengaged from the limit of the second limiting block 52. The rotating gear 6 moves outward under the elastic force of the first spring 8, and at the same time pushes the gear sleeve 10 and the core column 7 to move outward, and the core column 7 automatically disengages from the core 18.

[0027] The above specific embodiments are only used to illustrate the technical concept and structural features of the present invention, aiming to enable those skilled in the art to implement it accordingly. However, the above content does not limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.

Claims

1. A new energy turbine compressor shell low-pressure mold side extraction structure, comprising a buckle assembly arranged on a lower module connecting plate (1), and a closer assembly arranged on the side of an upper module (2), characterized in that: The buckle assembly comprises a support plate (3) and a hook plate (4), wherein the lower end of the support plate (3) is connected to the lower module connecting plate (1), and the lower end of the hook plate (4) is hinged to the upper end of the support plate (3). The closer assembly comprises a pin pull mechanism, a first fixed frame (5), a rotating gear (6), and a core column (7), wherein one end of the core column (7) is inserted into the inner cavity of the upper module (2), and the other end is connected to the pin pull mechanism. A first spring (8) is inserted into the core column (7), and the two ends of the first spring (8) respectively abut against the upper module (2) and the rotating gear (6). The first fixed frame (5) is connected to the upper module (2). On the side, the rotating gear (6) is movably inserted into the fixing hole (51) of the first fixing frame (5); the outer surface of the rotating gear (6) is provided with a first limiting block (61) and a protrusion (62); the fixing hole (51) is provided with a second limiting block (52) matched with the first limiting block (61); the protrusion (62) is matched with the hook (41) at the upper end of the hook plate (4); when the rotating gear (6) moves upward along with the upper module (2), the hook (41) can move the protrusion (62) to rotate the rotating gear (6) and separate the first limiting block (61) and the second limiting block (52) from each other.

2. According to claim 1, a new energy turbine compressor shell low-pressure mold side extraction structure is characterized in that: The pin pulling mechanism comprises a second fixed frame (9), a gear sleeve (10), and a pin pulling rod. The second fixed frame (9) is connected to the first fixed frame (5). One end of the gear sleeve (10) connected to the second fixed frame (9) is meshed with the rotating gear (6), and the other end is connected to the pin pulling rod. The core column (7) is connected in the gear sleeve (10).

3. According to claim 2, a new energy turbine compressor shell low-pressure mold side extraction structure is characterized in that: The pull pin rod comprises a first pull pin rod (11), a second pull pin rod (12), and a third pull pin rod (13) which are hinged to each other at the same point, one end of the first pull pin rod (11) is a free end, one end of the second pull pin rod (12) is hinged to a second fixed frame (9), and one end of the third pull pin rod (13) is hinged to a gear sleeve (10).

4. According to claim 3, a new energy turbine compressor shell low-pressure mold side extraction structure is characterized in that: The second pull pin rod (12) is hinged to the second fixed frame (9) via a hinge block (14), and the hinge block (14) is rotatably connected to the second fixed frame (9).

5. According to claim 1, a new energy turbine compressor shell low-pressure mold side extraction structure is characterized in that: A second spring (15) is connected between the support plate (3) and the hook plate (4).

6. According to claim 1, a new energy turbine compressor shell low-pressure mold side extraction structure is characterized in that: The first spring (8) abuts against a directional fixed circular plate (16) fixedly connected to the upper module (2), and the core column (7) is inserted into the inner cavity of the upper module (2) through a through hole in the center of the directional fixed circular plate (16).