Part clamping device

By designing a part clamping device that includes components such as a rotary clamping mechanism and a slide rod, the problem that existing devices cannot clamp multiple parts and parts at the same time is not convenient for angle adjustment, and efficient part machining and operation convenience is achieved.

CN222999919UActive Publication Date: 2025-06-20CHONGQING JIANGJIN DISTRICT LANJU MACHINERY PROCESSING CO LTD
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Patent Information

Application Number
CN202421964257.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-20
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing parts clamping device cannot clamp multiple parts at the same time, and the parts after clamping are inconvenient to adjust the angle, resulting in frequent disassembly and clamping when processing different surfaces of the car pedal, which is cumbersome and inefficient.

Method used

A part clamping device including a controller, a base plate, a vertical plate, a mounting table, a slide rod, a lead screw and a rotary clamping mechanism is designed. Through the mating of the rotary clamping mechanism and the controller, multiple parts can be clamped simultaneously, and the angle adjustment and flip of the parts can be achieved through the mating of the slide rod and the lead screw.

Benefits of technology

The simultaneous clamping and angle adjustment of multiple parts is achieved, reducing the number of clamping of parts, improving machining efficiency and operation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of clamps, and particularly relates to a part clamping device. Comprising a controller and further comprises a bottom plate, and vertical plates are installed on the upper side of the bottom plate in a bilateral symmetry mode; the two first mounting tables are fixedly mounted on the upper portions of the sides, close to each other, of the two vertical plates respectively, one end of the lead screw is fixedly connected with the right vertical plate, the other end of the lead screw extends out of the left vertical plate, a rotating disc is fixedly mounted on the end face, and the second mounting table is slidably assembled on the periphery of the sliding rod and is in threaded connection with the lead screw. The three rotary clamping mechanisms are fixedly mounted on the upper sides of the two first mounting tables and the upper side of the second mounting table correspondingly; the controller is installed on the front side of the left vertical plate, and the three rotary clamping mechanisms are electrically connected with the controller. The turning fixture is simple in structure and reasonable in design, can clamp a plurality of parts during use, is more convenient to process, can finish turning of the parts without re-clamping, and is convenient and fast to operate and high in working efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fixtures, and particularly relates to a part clamping device. Background Art

[0002] The brake pedal of an automobile is used to limit the power of the automobile and is also what we commonly call the foot brake. The brake pedal is used to decelerate and stop the vehicle. It is one of the five major operating parts of automobile driving and has a very high usage frequency. The proficiency of the driver in mastering it can directly affect the safety of automobile driving.

[0003] When processing an automobile pedal, such as painting and welding, it is necessary to fix the automobile pedal. Therefore, a part clamping device is required. However, the existing clamping devices can often only clamp a single part and cannot clamp multiple parts at the same time. Moreover, after clamping, the clamped parts are not easy to adjust the angle. When different surfaces of the automobile pedal need to be processed, it is necessary to disassemble and re-clamp, which is time-consuming and laborious. Content of the Utility Model

[0004] The purpose of the utility model is to provide a part clamping device which can clamp multiple parts during use, is more convenient for processing, and can complete the turning work of the parts without re-clamping, with convenient operation and high working efficiency.

[0005] To achieve the above technical purpose, the technical scheme adopted by the utility model is as follows:

[0006] A part clamping device includes a controller and also includes

[0007] A bottom plate, on the upper side of which vertical plates are symmetrically installed on the left and right.

[0008] Two first mounting platforms are provided. The two first mounting platforms are respectively fixedly installed on the upper parts of the two mutually adjacent sides of the vertical plates. Circular grooves are formed on the mutually adjacent sides of the two first mounting platforms. A sliding rod is fixedly installed on the mutually adjacent sides of the two vertical plates together.

[0009] A lead screw, one end of which is fixedly connected to the right vertical plate, the other end of the lead screw extends out of the left vertical plate and a turntable is fixedly installed on the end face. The lead screw and the sliding rod are both located inside the two circular grooves.

[0010] A second mounting platform is slidably assembled on the periphery of the sliding rod and is threadedly connected to the lead screw.

[0011] Three rotary clamping mechanisms are provided. The three rotary clamping mechanisms are respectively fixedly installed on the upper sides of the two first mounting platforms and the second mounting platform.

[0012] The controller is installed on the front side of the left vertical plate, and all three rotary clamping mechanisms are electrically connected to the controller.

[0013] As a preferred technical solution, the rotary clamping mechanism includes two mounting plates, which are respectively and fixedly installed on the front and rear sides of the upper end of the second mounting table or the first mounting table. On the mutually remote sides of the two mounting plates, a brake motor and a cylinder are respectively and fixedly installed. The output shaft of the brake motor passes through the mounting plate and is fixedly installed with a first clamping plate. The telescopic end of the cylinder passes through the mounting plate and is fixedly installed with a round block. A round groove is formed on the side of the round block close to the first clamping plate. A connecting block is rotationally assembled inside the round groove. One end of the connecting block close to the first clamping plate is fixedly installed with a second clamping plate. A locking assembly is arranged between the connecting block and the round block. Both the brake motor and the cylinder are electrically connected to the controller.

[0014] As a preferred technical solution, the locking assembly includes a threaded rod. A plurality of connecting holes are circumferentially formed on the periphery of the connecting block. A threaded through hole is formed on the periphery of the round block. The threaded rod is threadedly connected inside the threaded through hole. The lower end of the threaded rod extends into one of the connecting holes, and a screwing block is fixedly installed at the upper end of the threaded rod.

[0015] As a preferred technical solution, protective boxes matching the brake motor and the cylinder are respectively and fixedly installed on the mutually remote sides of the two mounting plates.

[0016] As a preferred technical solution, telescopic bellows are respectively and fixedly installed on the mutually close sides of the two vertical plates. The two telescopic bellows are respectively located inside the two circular grooves. The mutually close ends of the two telescopic bellows are respectively fixedly connected to the left and right sides of the second mounting table. The lead screw and the slide rod are located inside the two telescopic bellows.

[0017] As a preferred technical solution, an assembly plate is fixedly installed on the front side of the left vertical plate. A protective shell is arranged on the front side of the assembly plate. The controller is fixedly installed on the front side of the assembly plate and is located inside the protective shell.

[0018] The beneficial effects of the present utility model are as follows:

[0019] During use, three parts can be clamped by using the three rotary clamping mechanisms. When welding, the middle part can be controlled to approach the part on the left or right side, and welding can be carried out after abutting. The welding is stable. Or the remaining parts can be directly welded onto the clamped parts. When painting, the controller can be used to turn over multiple parts simultaneously, which is convenient for subsequent painting processing and does not require re-clamping, and the operation efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present utility model can be further illustrated by the non-limiting embodiments given in the drawings.

[0021] Figure 1 is the overall structural schematic diagram of the present utility model;

[0022] Figure 2 is the three-dimensional structural schematic of the present utility model Figure 1 ;

[0023] Figure 3 is the three-dimensional structural schematic of the present utility model Figure 2 ;

[0024] Figure 4 is the structural schematic of the rotary clamping mechanism of the present utility model Figure 1 ;

[0025] Figure 5 is the structural schematic of the rotary clamping mechanism of the present utility model Figure 2 ;

[0026] Figure 6 is the structural schematic diagram of the assembly of the connecting block and the second clamping plate of the present utility model;

[0027] Figure 7 is the partial structural schematic diagram of the present utility model.

[0028] Reference numerals: controller 1, bottom plate 11, vertical plate 12, telescopic bellows 121, mounting plate 122, protective shell 123, first mounting table 2, circular groove 21, sliding rod 22, lead screw 3, turntable 31, second mounting table 32, rotary clamping mechanism 4, mounting plate 41, brake motor 42, cylinder 43, first clamping plate 44, round block 45, round groove 46, connecting block 47, second clamping plate 48, threaded rod 49, connecting hole 491, screwing block 492, protection box 493. Detailed implementation manners

[0029] In order to enable those skilled in the art to better understand the present utility model, the technical solutions of the present utility model will be further described below in conjunction with the drawings and embodiments.

[0030] As Figures 1-7 shown, a part clamping device of the present utility model includes a controller 1, and also includes

[0031] a bottom plate 11, and vertical plates 12 are symmetrically installed on the upper side of the bottom plate 11 on the left and right;

[0032] Two first mounting tables 2 are provided, and the two first mounting tables 2 are respectively fixedly installed on the upper parts of the two vertical plates 12 close to each other. Circular grooves 21 are formed on the sides of the two first mounting tables 2 close to each other, and a sliding rod 22 is fixedly installed on the sides of the two vertical plates 12 close to each other;

[0033] The lead screw 3 has one end fixedly connected to the right vertical plate 12, and the other end of the lead screw 3 extends out of the left vertical plate 12 with a turntable 31 fixedly installed on the end face. The lead screw 3 and the slide rod 22 are both located inside the two circular grooves 21;

[0034] The second mounting table 32 is slidably assembled around the slide rod 22, and the second mounting table 32 is threadedly connected to the lead screw 3;

[0035] There are three rotary clamping mechanisms 4, and the three rotary clamping mechanisms 4 are respectively fixedly installed on the upper sides of the two first mounting tables 2 and the second mounting table 32; Specifically, the rotary clamping mechanism 4 includes two mounting plates 41, and the two mounting plates 41 are respectively fixedly installed on the front and rear sides of the upper ends of the second mounting table 32 or the first mounting table 2. On the mutually remote sides of the two mounting plates 41, a brake motor 42 and a cylinder 43 are respectively fixedly installed. The output shaft of the brake motor 42 passes through the mounting plate 41 and is fixedly installed with a first clamping plate 44. The telescopic end of the cylinder 43 passes through the mounting plate 41 and is fixedly installed with a round block 45. A circular groove 46 is opened on the side of the round block 45 close to the first clamping plate 44. A connecting block 47 is rotatably assembled inside the circular groove 46. One end of the connecting block 47 close to the first clamping plate 44 is fixedly installed with a second clamping plate 48. A locking assembly is provided between the connecting block 47 and the round block 45. The brake motor 42 and the cylinder 43 are both electrically connected to the controller 1.

[0036] In the initial state, the locking assembly locks the connecting block 47, and then the connecting block 47 cannot rotate, and the second clamping plate 48 cannot rotate either. When it is necessary to clamp the automotive pedal element, hold the automotive pedal element and place it between the first clamping plate 44 and the second clamping plate 44. Then, start the cylinder 43 through the controller 1. The telescopic end of the cylinder 43 drives the second clamping plate 48 to approach the first clamping plate 44 until it contacts the part and clamps it, and then the cylinder 43 can be stopped. Three automotive pedal elements can be clamped in sequence according to the processing requirements. When it is necessary to spray paint the clamped part, after one side of the painting is completed, release the connection of the locking assembly to the connecting block 47, and control the output shaft of the brake motor 42 to rotate through the controller 1. Since the first clamping plate 44 and the second clamping plate 48 jointly clamp the part, when the first clamping plate 44 rotates, the clamping force can drive the second clamping plate 48 to rotate by using the clamping force, and then the rotation of the part is realized, which is convenient for painting different surfaces. After use, just use the locking assembly to lock it again.

[0037] The locking assembly includes a threaded rod 49. A plurality of connection holes 491 are circumferentially formed around the connecting block 47. A threaded through hole is formed in the circumference of the round block 45. The threaded rod 49 is threadedly connected inside the threaded through hole. The lower end of the threaded rod 49 extends into one of the connection holes 491, and a screwing block 492 is fixedly installed at the upper end of the threaded rod 49.

[0038] In the initial state, the threaded rod 49 is connected to one of the connection holes 491, and then the connecting block 47 cannot rotate. In this state, the clamping of the parts is more stable. When painting is required, when controlling the rotation of the parts, the turning block 492 can be rotated, and the turning block 492 drives the threaded rod 49 to withdraw from the connection with the connection hole 491. After unlocking, the connecting block 47 can rotate, and when locking again later, the connection is made again.

[0039] On the mutually remote sides of the two mounting plates 41, protective boxes 493 matching the brake motor 42 and the air cylinder 43 are respectively fixedly installed; the two protective boxes 493 can provide protection for the brake motor 42 and the air cylinder 43.

[0040] The controller 1 is installed on the front side of the left vertical plate 12, and the three rotary clamping mechanisms 4 are all electrically connected to the controller 1.

[0041] On the mutually close sides of the two vertical plates 12, expansion bellows 121 are respectively fixedly installed. The two expansion bellows 121 are respectively located inside the two circular grooves 21. The mutually close ends of the two expansion bellows 121 are respectively fixedly connected to the left and right sides of the second mounting table 32; when the second mounting table 32 moves left and right, the two expansion bellows 121 will expand and contract accordingly. The two expansion bellows 121 can protect the lead screw 3 and the slide rod 22, and prevent paint from falling onto the lead screw 3 and the slide rod 22 and solidifying during painting, which may affect the normal transmission of the lead screw 3 subsequently.

[0042] On the front side of the left vertical plate 12, an assembly plate 122 is fixedly installed. In front of the assembly plate 122, there is a protective shell 123. The controller 1 is fixedly installed on the front side of the assembly plate 122 and is located inside the protective shell 123; the protective shell 123 can be opened and closed, and the protective shell 123 can provide protection for the controller 1.

[0043] The usage method of this device is as follows:

[0044] In the initial state, the parts to be clamped are clamped. When clamping, the parts are placed between the first clamping plate 44 and the second clamping plate 48. Then, the air cylinder 43 is started through the controller 1. The telescopic end of the air cylinder 43 drives the second clamping plate 48 to approach the first clamping plate 44 to clamp the parts. After the parts are clamped, the staff controls the second mounting table 32 to approach the first mounting table 2 on the left or right according to the welding requirements, so that the two parts are abutted for welding. When adjusting, the turntable 31 is rotated, the turntable 31 drives the lead screw 3 to rotate, and the second mounting table 32 is driven to move left and right through the threaded connection between the second mounting table 32 and the lead screw 3. After welding is completed, the clamping can be released, or other parts can be directly welded onto the clamped parts. Three parts can be clamped at the same time, and welding work can be carried out in sequence with high work efficiency;

[0045] When spraying paint on the parts, the connection between the threaded rod 49 and the connection hole 491 can be released preferentially. Then, spray paint on the parts. When finishing spraying one side and starting to spray the other side, start the brake motor 42 through the controller 1. The brake motor 42 drives the first clamping plate 44 to rotate. Since the first clamping plate 44 and the second clamping plate 48 jointly clamp the parts, the clamping force can drive the second clamping plate 48 to rotate synchronously, and then turn over the parts. After the turning is completed, just turn off the brake motor 42. In this way, the turning operation of three parts can be completed at the same time without re-clamping, and the operation is convenient and the work efficiency is high.

[0046] The above embodiments only exemplarily illustrate the principle and its effects of the present invention, rather than limiting the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. A parts clamping device, comprising a controller (1), characterized in that: Also includes A bottom plate (11), with vertical plates (12) symmetrically mounted on the upper side of the bottom plate (11); Two first mounting platforms (2) are provided, and the two first mounting platforms (2) are respectively fixedly mounted on the upper part of the side close to each other of the two vertical plates (12), and the side close to each other of the two first mounting platforms (2) are provided with a circular groove (21), and the side close to each other of the two vertical plates (12) are jointly fixedly mounted with a sliding rod (22); A lead screw (3), one end of the lead screw (3) is fixedly connected to the right vertical plate (12), the other end of the lead screw (3) extends out of the left vertical plate (12) and a rotating disk (31) is fixedly mounted on the end surface, and the lead screw (3) and the sliding rod (22) are both located inside the two circular grooves (21); A second mounting platform (32), the second mounting platform (32) is slidably mounted on the periphery of the slide rod (22), and the second mounting platform (32) is threadedly connected to the lead screw (3); Three rotating clamping mechanisms (4) are provided, and the three rotating clamping mechanisms (4) are respectively fixedly mounted on the upper sides of the two first mounting platforms (2) and the second mounting platform (32); The controller (1) is installed on the front side of the left vertical plate (12), and the three rotating clamping mechanisms (4) are all electrically connected to the controller (1).

2. A parts clamping device according to claim 1, characterized in that: The rotating clamping mechanism (4) comprises two mounting plates (41), the two mounting plates (41) are respectively fixedly mounted on the front and rear sides of the upper end of the second mounting platform (32) or the first mounting platform (2), and a brake motor (42) and a cylinder (43) are respectively fixedly mounted on the upper parts of the two mounting plates (41) away from each other, the output shaft of the brake motor (42) passes through the mounting plate (41) and is fixedly mounted with a first clamping plate (44), and the telescopic end of the cylinder (43) passes through the mounting plate (41) and is fixedly mounted with a first clamping plate (44). The plate (41) is fixedly mounted with a round block (45), a round groove (46) is provided on one side of the round block (45) close to the first clamping plate (44), a connecting block (47) is rotatably mounted inside the round groove (46), a second clamping plate (48) is fixedly mounted on one end of the connecting block (47) close to the first clamping plate (44), a locking assembly is provided between the connecting block (47) and the round block (45), and the brake motor (42) and the cylinder (43) are both electrically connected to the controller (1).

3. A parts clamping device according to claim 2, characterized in that: The locking assembly comprises a threaded rod (49), a plurality of connection holes (491) are formed around the periphery of the connection block (47), a threaded through hole is formed around the periphery of the round block (45), the threaded rod (49) is threadedly connected to the inside of the threaded through hole, the lower end of the threaded rod (49) extends into one of the connection holes (491), and a screw block (492) is fixedly mounted on the upper end of the threaded rod (49).

4. A parts clamping device according to claim 3, characterized in that: A protection box (493) matching the brake motor (42) and the cylinder (43) is fixedly mounted on one side of the two mounting plates (41) away from each other.

5. A parts clamping device according to claim 1, characterized in that: A telescopic bellows (121) is fixedly installed on one side of the two vertical plates (12) close to each other. The two telescopic bellows (121) are respectively located inside the two circular grooves (21). One end of the two telescopic bellows (121) close to each other is respectively fixedly connected to the left and right sides of the second mounting platform (32). The lead screw (3) and the slide rod (22) are located inside the two telescopic bellows (121).

6. A parts clamping device according to claim 1, characterized in that: An assembly plate (122) is fixedly mounted on the front side of the left vertical plate (12), a protective shell (123) is provided on the front side of the assembly plate (122), and the controller (1) is fixedly mounted on the front side of the assembly plate (122) and is located inside the protective shell (123).