Crude foil engine edge polishing device
By designing a foil-generating machine edge polishing device that can be deflected and moved at any angle, using a polishing mechanism and automatic rotation device made of nano-polymer materials, the problems of copper foil tearing and short-circuit breakdown caused by the phenomenon of copper needles on the edge of the cathode roller and long copper are solved, and the copper foil tearing and short-circuit breakdown is achieved more efficient copper foil material formation and production efficiency.
Patent Information
- Application Number
- CN202422197490.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the prior art, copper needles and copper are prone to occur at the edges of the cathode roller of the foil growing machine, resulting in excessive bonding force between the copper foil and the cathode roller edge, making it difficult to peel off, causing the copper foil to tear the edges and may lead to a short circuit breakdown accident of the cathode roller.
A foil-growing machine edge polishing device is designed, including a rotating mechanism, a spring mechanism, a polishing mechanism and a bracket mechanism. The polishing mechanism can be deflected and moved at any angle through the bracket mechanism. The polishing mechanism made of nano-polymer material is combined with an automatic rotation device to achieve uniform polishing of the edge of the cathode roller.
It effectively improves the bonding force between the copper foil and the edge part of the cathode roller, solves the problem of incomplete local polishing and peeling of the copper foil, prevents short-circuit breakdown accidents on the surface of the cathode roller, and improves the material yield and production efficiency of the electrolytic copper foil.
Smart Images

Figure CN223000261U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolytic copper foils, and particularly to an edge polishing device for a copper foil making machine. Background Art
[0002] The core equipment for preparing electrolytic copper foils is a copper foil making machine, which mainly consists of an anode tank (with anode plates inside), a cathode roller, other guide rollers, and motors. During the copper foil making process of the copper foil making machine, copper needles and long copper phenomena are likely to occur at the edge of the cathode roller, which will cause the bonding force between the copper foil and the edge of the cathode roller to be too large, and then it is difficult to peel off the copper foil at the edge of the cathode roller, resulting in torn edges of the copper foil. When the foil tears, the width of the copper foil decreases accordingly. At the same time, the remaining foil after tearing still adheres to the surface of the cathode roller. As the cathode roller rotates continuously, it is very easy to enter the electrolytic cell, causing a short circuit between the cathode and anode of the electrolytic cell, punching through the surface of the cathode roller, and causing a major accident of scrapping the cathode roller. Some manufacturers currently use manual operation and polishing cloth to clean the copper needles at the edge of the cathode roller. However, when polishing in this way, the applied force is uneven, which easily brings problems such as uneven polishing and inconvenient operation.
[0003] After retrieval, Patent CN220481312U uses a servo motor to drive a polishing wheel to polish the edge of the electrolytic copper foil, solving the problem of uneven polishing caused by previous manual operations. However, this patent uses an X-axis handwheel, an X-axis body, a Y-axis handwheel, and a Y-axis body to drive the polishing wheel, which can only move in the horizontal and vertical directions and cannot deflect at an angle, resulting in the problem that the local position at the edge of the cathode roller is not completely polished by this device.
[0004] In view of this, it is urgent to develop an edge polishing device for a copper foil making machine to solve at least one of the problems of uneven force application, uneven polishing in manual polishing, and incomplete polishing of local positions in automatic devices. Content of the Utility Model
[0005] Aiming at the defects in the prior art, the purpose of the utility model is to provide an edge polishing device for a copper foil making machine.
[0006] The utility model is realized through the following technical solutions:
[0007] The utility model provides an edge polishing device for a copper foil making machine, including:
[0008] A rotating mechanism, including a rotating device and a rotating shaft, one end of the rotating shaft is connected to the rotating device, and the rotating device is used to drive the rotating shaft to rotate;
[0009] A spring mechanism, including a frame and a spring located inside the frame, the spring has a hollow cavity;
[0010] A polishing mechanism, the other end of the rotating shaft passes through the hollow cavity and is connected to the polishing mechanism, and the polishing mechanism is formed of a nano-polymer material;
[0011] A bracket mechanism, including a first rod and a second rod. One end of the first rod is connected to the frame through a first fixing clip, and the other end of the first rod is connected to the second rod through a second fixing clip. The angle between the spring mechanism and the axis of the first rod is adjustable, the angle between the axes of the first rod and the second rod is adjustable, the axis of the first rod is perpendicular to the axis of the rotating shaft, the axis of the second rod is perpendicular to the axis of the first rod, and is perpendicular to the axis of the roller shaft of the cathode roller.
[0012] Further, the first fixing clip includes:
[0013] A first fixing clip body;
[0014] A pair of first clamping ears are arranged on one side surface of the first fixing clip body. A first through hole is formed between the pair of first clamping ears, and the frame passes through the first through hole. The pair of first clamping ears are fastened by a first fastener;
[0015] A pair of second clamping ears are arranged on the other side surface of the first fixing clip body. The second clamping ears are perpendicular to the first clamping ears. A second through hole is formed between the pair of second clamping ears, and one end of the first rod passes through the second through hole; the pair of second clamping ears are fastened by a second fastener.
[0016] Further, the first fastener and the second fastener are bolts.
[0017] Further, the second fixing clip includes:
[0018] A second fixing clip body;
[0019] A pair of third clamping ears are arranged on one side surface of the second fixing clip body. A third through hole is formed between the pair of third clamping ears, and the other end of the first rod passes through the third through hole. The pair of third clamping ears are fastened by a third fastener;
[0020] A pair of fourth clamping ears are arranged on the other side surface of the second fixing clip body. The fourth clamping ears are perpendicular to the third clamping ears. A fourth through hole is formed between the pair of fourth clamping ears, and the upper end of the second rod passes through the fourth through hole; the pair of fourth clamping ears are fastened by a fourth fastener.
[0021] Further, the third fastener and the fourth fastener are bolts.
[0022] Further, a base is provided at the lower end of the second rod, and the base is connected to the upper surface of the side wall of the electrolytic cell.
[0023] Furthermore, the base is connected to the upper surface of the side wall of the electrolytic cell by bolts.
[0024] Furthermore, the polishing mechanism is cylindrical or disc-shaped.
[0025] Furthermore, the outer wall of the polishing mechanism is provided with a rough surface or a convex surface.
[0026] Furthermore, the rotating device is any one of a pneumatic rotating device, an electrically driven rotating device and a hydraulically driven rotating device.
[0027] Compared with the prior art, the utility model has at least one of the following beneficial effects:
[0028] 1. The polishing device provided by the utility model is provided with a bracket mechanism so that the polishing mechanism can be deflected at any angle and can be moved to any position, so that the polishing mechanism can polish any position of the long copper area on the edge of the cathode roller, which can greatly improve the bonding force between the copper foil and the edge of the cathode roller, effectively solve the problems of incomplete polishing of the local position of the edge of the cathode roller by the existing polishing device and edge tearing when the copper foil is peeled off, and can prevent the residual copper foil from entering the electrolytic cell and causing the cathode roller surface short circuit breakdown accident, thereby greatly improving the yield rate of electrolytic copper foil.
[0029] 2. The polishing device provided by the utility model has a polishing mechanism made of nano-polymer material at the front end, which has a more stable polishing force, and an automatic rotating device is used to connect the polishing mechanism. Compared with the polishing cloth, the polishing effect is more uniform and stable, thereby increasing the number of meters of copper foil rolled online and accelerating the research and development process of thin copper foil. The device of the utility model is simple to install and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0031] Figure 1 This is a schematic structural diagram of an edge polishing device for a foil raw material machine in one embodiment of the utility model;
[0032] Figure 2 This is a perspective structural diagram of a spring mechanism in one embodiment of the utility model;
[0033] Figure 3 This is a schematic diagram of the installation of the edge polishing device of the foil raw machine in one embodiment of the utility model;
[0034] The corresponding reference numerals are as follows: 1 - rotating mechanism, 2 - polishing mechanism, 3 - spring mechanism, 4 - frame, 5 - spring, 6 - first rod body, 7 - second rod body, 8 - first fixing clamp, 9 - second fixing clamp, 10 - fourth fastener, 11 - base, 12 - electrolytic cell, 13 - cathode roller, 14 - polishing device. Detailed implementation manners
[0035] The present utility model will be described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present utility model, but do not limit the present utility model in any form. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made. These all belong to the protection scope of the present utility model.
[0036] It should be noted that the terms "first", "second", etc. in the description and claims of the present utility model and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily need to be used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present utility model described herein can be implemented in an order other than those illustrated or described herein.
[0037] In this article, the front, rear, upper, lower and other orientation terms are defined based on the positions of the components in the drawings and the positions of the components relative to each other, only for the sake of clarity and convenience of expressing the technical solution. It should be understood that the use of the orientation terms should not limit the scope of protection requested by this application.
[0038] An embodiment of the present utility model provides an edge polishing device for a copper foil machine. Referring to Figure 1 and Figure 2 , the device includes a rotating mechanism 1, a spring mechanism 3, a polishing mechanism 2 and a support mechanism. Among them: the rotating mechanism 1 includes a rotating device and a rotating shaft. One end of the rotating shaft is connected to the rotating device, and the rotating device is used to drive the rotating shaft to rotate; the spring mechanism 3 includes a frame 4 and a spring 5 located inside the frame 4. Specifically, the frame 4 has a through hole, such as Figure 2As shown by the dotted line, the spring 5 is sleeved in the through hole, and the spring 5 has a hollow cavity along the length direction; the polishing mechanism 2 is formed of nano polymer material. For example, the polishing mechanism 2 can be made of any one or more of nano silicon carbide, nano Al2O3, nano SiO2, nano polyurethane, nano cellulose and nano lignin materials, so that the polishing effect is more uniform; one end of the rotating shaft enters from one end of the frame 4, and the other end passes through the hollow cavity and exits from the other end of the frame 4 to connect with the polishing mechanism 2, and the rotating device drives the rotating shaft and the polishing mechanism 2 to rotate; one end of the bracket mechanism is installed on the frame 4 of the spring mechanism 3 to support the spring mechanism 3, and the other end of the bracket mechanism is installed on the upper end of the outer wall of the electrolytic cell 12 of the foil machine, as shown in FIG. Figure 3 As shown, the polishing device 14 is located close to the areas at both ends of the cathode roller 13 where copper is easily grown. Through the bracket mechanism, the spring mechanism 3, the rotating mechanism 1 and the polishing mechanism 2 connected thereto can be deflected at any angle; the bracket mechanism includes a rod body 1 6 and a rod body 2 7, one end of the rod body 1 6 is connected to the frame 4 through a fixing clamp 1 8, and the other end of the rod body 1 6 is connected to the rod body 2 7 through a fixing clamp 2 9, the angle between the spring mechanism 3 and the axis of the rod body 1 6 is adjustable, the angle between the axis of the rod body 1 6 and the axis of the rod body 2 7 is adjustable, the axis of the rod body 1 6 is perpendicular to the axis of the rotating shaft, the axis of the rod body 2 7 is perpendicular to the axis of the rod body 1 6, and is perpendicular to the roller axis of the cathode roller.
[0039] In the embodiment of the utility model, the polishing mechanism 2 is driven by the rotating mechanism 1 to realize automatic rotation, and is assembled by the rod body, the fixing clamp, etc. Through the mutual cooperation of the various components, the rod body 1 6 can be rotated at any angle along the axis of the rod body 2 7, and then the angle deflection position is fixed by a fastener; the spring mechanism 3 can be rotated at any angle along the axis of the rod body 1 6, and then the angle deflection position is fixed by a fastener; through the arbitrary rotation of these two angles, the polishing mechanism 2 connected to the spring mechanism 3 can be deflected at any angle and can be moved to any position, so that the polishing mechanism 2 at the front end of the polishing device can polish any position of the long copper area on the edge of the cathode roller, and the polishing of the edge of the cathode roller is more uniform and more complete, which solves the problems of incomplete polishing of the local position of the long copper area on the edge of the cathode roller by the existing polishing device, uneven polishing by manual operation, and edge tearing when the copper foil is peeled off, and can effectively prevent the residual copper foil from entering the electrolytic cell and causing the cathode roller surface short circuit breakdown accident, thereby increasing the number of meters of copper foil winding online, greatly improving the yield rate of electrolytic copper foil, saving production costs, and having significant economic benefits.
[0040] In some embodiments, the first fixing clip 8 includes a first fixing clip body, a pair of first clamping ears and a pair of second clamping ears. The pair of first clamping ears are arranged on one side surface of the first fixing clip body. A first through hole is formed between the pair of first clamping ears. The frame 4 of the spring mechanism 3 passes through the first through hole. The pair of first clamping ears are fastened by a first fastener. Exemplarily, the first fastener is a bolt, so as to fix the spring mechanism 3 on the first fixing clip body. The pair of second clamping ears are arranged on the other side surface of the first fixing clip body. The second clamping ears are perpendicular to the first clamping ears. A second through hole is formed between the pair of second clamping ears. One end of the first rod 6 passes through the second through hole. The pair of second clamping ears are fastened by a second fastener. Exemplarily, the second fastener is a bolt, so as to achieve a firm connection between the first fixing clip 8 and the first rod 6.
[0041] In some embodiments, the second fixing clip 9 includes a second fixing clip body, a pair of third clamping ears and a pair of fourth clamping ears. The pair of third clamping ears are arranged on one side surface of the second fixing clip body. A third through hole is formed between the pair of third clamping ears. The other end of the first rod 6 passes through the third through hole. The pair of third clamping ears are fastened by a third fastener. Exemplarily, the third fastener is a bolt, so as to achieve a fixed connection between the first rod 6 and the second fixing clip 9. The pair of fourth clamping ears are arranged on the other side surface of the second fixing clip body. The fourth clamping ears are perpendicular to the third clamping ears. A fourth through hole is formed between the pair of fourth clamping ears. The upper end of the second rod 7 passes through the fourth through hole. The pair of fourth clamping ears are fastened by a fourth fastener 10. Exemplarily, the fourth fastener 10 is a bolt, so as to achieve a fixed connection between the second rod 7 and the second fixing clip 9.
[0042] Exemplarily, both the first rod 6 and the second rod 7 are round rods, so as to facilitate adjusting the deflection position of the polishing mechanism 2. Holes for the fasteners to pass through are formed on each clamping ear, so as to achieve the clamping and fixing of the first fixing clip 8 and the second fixing clip 2.
[0043] In some embodiments, a base 11 is provided at the lower end of the second rod 7. The base 11 is connected to the upper surface of the side wall of the electrolytic cell through a fastener. Exemplarily, mounting holes are formed on the base 11, and bolts pass through the mounting holes to connect the bracket mechanism to the upper surface of the side wall of the electrolytic cell.
[0044] In some embodiments, the polishing mechanism 2 is in the shape of a cylinder or a disc. The outer wall of the polishing mechanism 2 is provided with a rough surface or a protruding surface, and it can perform automatic rotary polishing driven by the rotating mechanism 1. Compared with the polishing method using a polishing cloth, it has a more uniform and stable polishing effect.
[0045] In some embodiments, the rotating device is any one of a pneumatic rotating device, an electric drive rotating device and a hydraulic drive rotating device. The rotating device provides rotational power and drives the polishing mechanism 2 to rotate through a rotating shaft, so as to achieve the automatic rotary polishing of the polishing mechanism 2.
[0046] In the above embodiment, the spring mechanism 3 is sleeved on the rotating shaft of the rotating mechanism 1. The spring mechanism 3 can adjust the pressure applied by the polishing mechanism 2 on the surface of the object to be polished by changing the stiffness and initial deformation of the spring 5, so that a stable and uniform polishing effect is achieved at any position.
[0047] The polishing device provided by the above-mentioned embodiment of the utility model, by setting a bracket mechanism, allows the polishing mechanism 2 to be deflected at any angle and moved to any position, so that the polishing mechanism 2 can polish any position of the long copper area on the edge of the cathode roller, which can greatly improve the bonding force between the copper foil and the edge of the cathode roller, and effectively solves the problems of incomplete polishing of local positions of the edge of the cathode roller and edge tearing when the copper foil is peeled off by the existing polishing device, and prevents the residual copper foil from entering the electrolytic cell and causing a short circuit breakdown accident on the surface of the cathode roller, thereby greatly improving the yield rate of electrolytic copper foil.
[0048] The device of the above embodiment of the utility model is easy to install and easy to operate. The front end of the polishing device adopts a polishing mechanism 2 made of nano-polymer material, and its polishing force is more stable. The polishing mechanism 2 is connected with an automatic rotating device. Compared with the polishing cloth, the polishing effect is more uniform and stable, and the number of meters of copper foil can be increased online, which speeds up the research and development process of thin copper foil. Compared with the method of using a polishing cloth, the electrolytic copper foil obtained by the polishing device of the above embodiment of the utility model has a 20% increase in the number of meters of copper foil and a 16% increase in the yield rate of copper foil.
[0049] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various modifications or variations within the scope of the claims, which does not affect the essence of the present invention.
Claims
1. A foil machine edge polishing device, characterized in that: include: The rotating mechanism comprises a rotating device and a rotating shaft, one end of the rotating shaft is connected to the rotating device, and the rotating device is used to drive the rotating shaft to rotate; A spring mechanism, comprising a frame and a spring located inside the frame, wherein the spring has a hollow cavity; A polishing mechanism, wherein the other end of the rotating shaft passes through the hollow cavity and is connected to the polishing mechanism, and the polishing mechanism is formed of nano-polymer material; The support mechanism comprises a rod body 1 and a rod body 2, one end of the rod body 1 is connected to the frame via a fixing clamp 1, the other end of the rod body 1 is connected to the rod body 2 via a fixing clamp 2, the angle between the spring mechanism and the axis of the rod body 1 is adjustable, the angle between the axis of the rod body 1 and the axis of the rod body 2 is adjustable, the axis of the rod body 1 is perpendicular to the axis of the rotating shaft, the axis of the rod body 2 is perpendicular to the axis of the rod body 1, and perpendicular to the roller axis of the cathode roller.
2. The foil machine edge polishing device according to claim 1, characterized in that: The fixing clip 1 comprises: A fixing clip body 1; A pair of first clamping ears, disposed on a side surface of the fixing clamp body 1, a first through hole is formed between the pair of first clamping ears, the frame passes through the first through hole, and the pair of first clamping ears are fastened by a fastener 1; A pair of second clamping ears are arranged on the other side of the fixing clamp body 1, the second clamping ears are perpendicular to the first clamping ears, a second through hole is formed between the pair of second clamping ears, and one end of the rod body 1 passes through the second through hole; the pair of second clamping ears are fastened by fastener 2.
3. The foil machine edge polishing device according to claim 2, characterized in that: The first fastener and the second fastener are bolts.
4. The edge polishing device of a foil production machine according to claim 1, characterized in that: The second fixing clip comprises: Fixing clip body 2; A pair of third clamping ears, arranged on one side surface of the fixing clamp body 2, a third through hole is formed between the pair of third clamping ears, the other end of the rod body 1 passes through the third through hole, and the pair of third clamping ears are fastened by a fastener 3; A pair of fourth clamping ears are arranged on the other side of the fixing clamp body 2, the fourth clamping ears are perpendicular to the third clamping ears, a fourth through hole is formed between the pair of fourth clamping ears, and the upper end of the rod body 2 passes through the fourth through hole; the pair of fourth clamping ears are fastened by fastener 4.
5. The edge polishing device of the foil production machine according to claim 4, characterized in that: The fastener three and the fastener four are bolts.
6. The edge polishing device of a foil production machine according to claim 1, characterized in that: The lower end of the second rod body is provided with a base, and the base is connected to the upper surface of the side wall of the electrolytic cell.
7. The edge polishing device of the foil machine according to claim 6, characterized in that: The base is connected to the upper surface of the side wall of the electrolytic cell through bolts.
8. The edge polishing device of a foil production machine according to claim 1, characterized in that: The polishing mechanism is cylindrical or disc-shaped.
9. The edge polishing device of a foil production machine according to claim 1, characterized in that: The outer wall of the polishing mechanism is provided with a rough surface or a convex surface.
10. The edge polishing device of a foil production machine according to claim 1, characterized in that: The rotating device is any one of a pneumatic rotating device, an electrically driven rotating device and a hydraulically driven rotating device.