Automatic charging system of spraying maintenance trolley

By using the post-proximity switch and delay relay in the automatic charging system of the spray maintenance car, the automatic detection and turn on the charging circuit is realized, and the safety hazards and inefficiency problems existing in manual charging in the prior art are solved, and the work efficiency and safety are improved.

CN223000800UActive Publication Date: 2025-06-20CHINA RAILWAY 11TH BUREAU GRP CORP LTD +2
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421877306.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-06-20
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

After a long time of use, the existing spray maintenance device requires manual wiring and charging, which poses safety risks and is inefficient in work.

Method used

An automatic charging system for spray-maintenance trolleys is designed. The rear proximity switch detects the position of the trolley, and automatically connects the charging circuit to achieve automatic charging. At the same time, the blocking beam and delay relay are installed to ensure the stable connection between the charging plug and the socket, avoid impact and provide reaction time.

Benefits of technology

The automatic charging process of a railcar after being on the station is realized, which improves work efficiency and improves safety through limit and delay functions, avoiding the safety hazards caused by manual misoperation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223000800U_ABST
    Figure CN223000800U_ABST
Patent Text Reader

Abstract

The utility model discloses an automatic charging system of a spraying maintenance trolley, which comprises a rail guided trolley, a spraying assembly and a storage battery are arranged on the rail guided trolley, the rail guided trolley is provided with a driving system, a rear proximity switch is arranged on the rear side of a trolley body, the rear proximity switch is used for stopping the driving system, and the spraying assembly is connected with the storage battery. A stopping structure is arranged at the rear end of a track of the rail guided vehicle, each stopping structure comprises a stopping cross beam and a detection piece capable of being detected by a horizontally-extending rear proximity switch, and the stopping cross beams are used for abutting against walking wheels of the rail guided vehicle; a charging station is arranged on the rear side of the rail and comprises a charging support, a charging socket is arranged on the front side of the charging support, a charging plug is arranged on the rear side of the rail guided vehicle and corresponds to the charging socket, the charging plug is used for charging a storage battery, automatic and stable charging can be achieved after the storage battery is in place, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of charging systems, in particular to an automatic charging system for a spray maintenance vehicle. Background Art

[0002] Concrete curing is to artificially create certain humidity and temperature conditions so that the newly poured concrete can harden and increase its strength normally or accelerate its hardening. The reason why concrete can gradually harden and increase its strength is the result of cement hydration, and cement hydration requires certain temperature and humidity conditions. The conventional curing method is to manually pull water pipes to pour on the concrete surface, but when the concrete surface is large, the workers have too much workload and low work efficiency, and it is also easy to produce areas that cannot be cured.

[0003] CN117627679 A discloses a spraying maintenance device, including a water tank, a roller driven by a driving device is arranged at the bottom of the water tank; a reciprocating swing assembly, including a swing arm with one end movably arranged on the water tank, and a telescopic arm slidably arranged on the swing arm, which can swing the spraying device to spray the inner wall of the tunnel through the swing arm. It can be seen that the above scheme has many electrical equipments, and after a long time of spraying operation, its storage battery needs to be charged, but the conventional charging method is to use manual wiring charging, which is easy to be mis-inserted during manual insertion, posing a safety hazard. Utility Model Content

[0004] The utility model aims to solve the technical problems existing in the prior art, and particularly innovatively proposes an automatic charging system for a spray maintenance trolley, which can automatically and stably charge after being in place, thereby improving work efficiency.

[0005] In order to achieve the above-mentioned object, the utility model provides an automatic charging system for a spray maintenance trolley, comprising a rail trolley, the rail trolley is provided with a spray assembly and a battery, the rail trolley is equipped with a drive system, a rear proximity switch is provided on the rear side of the vehicle body, the rear proximity switch is used to stop the drive system, and a blocking structure is provided on the track of the rail trolley near the rear end, the blocking structure includes a blocking beam and a detection sheet that can be detected by the horizontally extended rear proximity switch, and the blocking beam is used to abut against the running wheel of the rail trolley;

[0006] A charging station is arranged at the rear side of the track, and the charging station includes a charging bracket, and a charging socket is arranged at the front side of the charging bracket. A charging plug is arranged at the rear side of the rail vehicle corresponding to the charging socket, and the charging plug is used to charge the battery. After the rail vehicle is blocked by the blocking structure, the charging plug is just plugged into the charging socket;

[0007] It also includes a charging circuit. One end of the normally open contact of the rear proximity switch is connected to the positive pole of the power supply. The other end of the normally open contact of the rear proximity switch is connected to one end of the winding of the time-delay relay and one end of the normally open contact of the time-delay relay. The other end of the winding of the time-delay relay is connected to the negative pole of the power supply. The other end of the normally open contact of the time-delay relay is connected to one end of the storage battery. The other end of the storage battery is connected to the negative pole of the power supply.

[0008] In the above solution: both ends of the blocking crossbeam are respectively slidably connected to two rails through sliding feet. A slider that is stuck on the rail is arranged at the bottom of the sliding feet. A locking nut is also arranged on the sliding feet. The detection piece is fixed on the slider.

[0009] In the above solution: the detection piece is arranged with the front end lower and the rear end higher. The height difference between both ends of the detection piece is less than the detection distance of the rear proximity switch.

[0010] In the above solution: the charging socket is installed on the front side of the charging bracket through a spring seat.

[0011] In the above solution: the spring seat includes a guiding telescopic cross bar with the rear end fixed on the charging bracket. A guiding telescopic sleeve is sleeved outside the guiding telescopic cross bar. The front end of the guiding telescopic sleeve is fixed on the charging socket. A spring is also sleeved outside the guiding telescopic sleeve. Both ends of the spring are respectively fixed on the charging bracket and the charging socket.

[0012] In summary, the beneficial effects of the present utility model are as follows: The rear proximity switch is provided, which can detect the position of the rail trolley, ensure that the charging socket and the charging plug can be connected together, and ensure that after the rail trolley arrives at the station successfully, the charging circuit can be automatically switched on through the rear proximity switch for charging, improving the work efficiency. At the same time, the blocking crossbeam is provided to limit the rear limit of the rail trolley, avoiding getting too close to the charging socket due to moving inertia or external force, thereby avoiding hitting the charging socket and improving safety. The time-delay relay is provided, which can be connected only after the set time duration arrives, providing time for the worker to react and enabling the worker to give up charging or make adjustments in time. Description of the Drawings

[0013] Figure 1 is the structural schematic diagram of the present utility model.

[0014] Figure 2 is the top view of the blocking structure.

[0015] Figure 3 is the circuit diagram of the charging circuit.

[0016] Figure 4 is the installation schematic diagram of the rear proximity switch. Detailed Embodiment

[0017] The following further illustrates the present utility model through embodiments in conjunction with the accompanying drawings:

[0018] As Figures 1 to 4 For the automatic charging system of a spray curing trolley, it includes a rail trolley 1. A spray component 4 and a storage battery are arranged on the rail trolley 1, and the rail trolley 1 is equipped with a drive system. A traveling wheel 1a for moving on a track 2 is arranged at the bottom of the rail trolley 1. A water tank, a spray component 4 and a storage battery are arranged on the rail trolley 1.

[0019] The drive system includes a drive motor and a speed reduction mechanism. The output end of the drive motor is connected to the input end of the speed reduction mechanism, and the output end of the speed reduction mechanism is connected to the traveling wheel 1a. The speed reduction mechanism includes a planetary reducer and a speed reducer. The output shaft of the drive motor is connected to the input shaft of the planetary reducer, the output shaft of the planetary reducer is connected to the input shaft of the speed reducer, and the output shaft of the speed reducer is connected to the traveling wheel 1a through a chain.

[0020] A rear proximity switch SQ2 is arranged at the rear side of the rail trolley 1. The model of the rear proximity switch SQ2 is LJ18A3 - 5 - Z / BX. The rear proximity switch SQ2 is used to stop the drive system and turn on the charging circuit. A blocking structure 3 is arranged at intervals before and after above the track 2.

[0021] A charging station is arranged at the rear side of the track 2. The charging station includes a charging bracket 6. A charging socket 6c is arranged on the front side of the charging bracket 6. A charging plug 1b is arranged at the rear side of the rail trolley 1 corresponding to the charging socket 6c. The charging plug 1b is used to charge the storage battery. After the rail trolley 1 is blocked by the blocking structure 3, the charging plug 1b just plugs into the charging socket 6c. The charging socket 6c is installed on the front side of the charging bracket 6 through a spring seat.

[0022] The spring seat includes a guiding telescopic cross bar 6a with the rear end fixed on the charging bracket 6. A guiding telescopic sleeve 6b is sleeved outside the guiding telescopic cross bar 6a. The front end of the guiding telescopic sleeve 6b is fixed on the charging socket 6c. A spring 6d is also sleeved outside the guiding telescopic sleeve 6b. The two ends of the spring 6d are respectively fixed on the charging bracket 6 and the charging socket 6c. A guiding telescopic structure can be formed by the guiding telescopic sleeve 6b, the guiding telescopic cross bar 6a and the spring 6d to ensure that the charging socket 6c is always on the same horizontal line. After the rail trolley 1 approaches, the front - rear position of the charging socket 6c is adjusted through the spring 6d, and it is ensured that the charging socket 6c can be tightly pressed against the charging plug 1b to ensure the connection stability during charging.

[0023] It further includes a charging circuit. The charging circuit includes that one end of the normally open contact of the rear proximity switch SQ2 is connected to the positive pole of the power supply, the other end of the normally open contact of the rear proximity switch SQ2 is connected to one end of the winding of the time-delay relay KT1 and one end of the normally open contact of the time-delay relay KT1, the other end of the winding of the time-delay relay KT1 is connected to the negative pole of the power supply, the other end of the normally open contact of the time-delay relay KT1 is connected to one end of the storage battery, and the other end of the storage battery is connected to the negative pole of the power supply.

[0024] The blocking structures 3 all include a blocking cross beam 3a and a horizontally extending detection piece 3c arranged corresponding to the front proximity switch SQ1 or the rear proximity switch SQ2. The height of the blocking cross beam 3a is lower than the bottom of the rail trolley 1 and is used to abut against the running wheels 1a. Both ends of the blocking cross beam 3a are respectively slidably connected to the two rails 2 through sliding feet. The bottom of the sliding feet is provided with sliders 3b stuck on the rails 2, and locking nuts are also arranged on the sliding feet. The detection piece 3c is fixed on the slider 3b.

[0025] The detection piece 3c is inclined, and the end close to the rail trolley 1 is lower than the other end. The height difference between the two ends of the detection piece 3c is less than the detection distance of the corresponding rear proximity switch SQ2. This can ensure that the detection piece 3c can be detected, and the inclined setting ensures that the detection piece 3c can enter the detection area to avoid hitting the front proximity switch SQ1 or the rear proximity switch SQ2.

[0026] Mounting brackets are arranged on the rail trolley 1 corresponding to the rear proximity switch SQ2. The mounting brackets include vertical rods 5a fixed to the bottom of the rail trolley 1. The bottom end of the vertical rod 5a is provided with mounting rings 5b for mounting the front proximity switch SQ1 or the rear proximity switch SQ2. The installation is stable. Installed under the rail trolley 1 through the mounting brackets, it can make the rear proximity switch SQ2 be set separately as much as possible to avoid detection errors caused by surrounding objects.

Claims

1. An automatic charging system for a spray maintenance trolley, comprising a rail-mounted trolley (1), characterized in that: The rail trolley (1) is provided with a spray assembly (4) and a storage battery. The rail trolley (1) is equipped with a drive system. A rear proximity switch (SQ2) is provided on the rear side of the rail trolley (1). The rear proximity switch (SQ2) is used to stop the drive system. A blocking structure (3) is provided on the track (2) of the rail trolley (1) at the rear end. The blocking structure (3) comprises a blocking crossbeam (3a) and a detection sheet (3c) that can be detected by the horizontally extending rear proximity switch (SQ2). The blocking crossbeam (3a) is used to abut against the running wheel (1a) of the rail trolley (1). A charging station is arranged at the rear side of the track (2), the charging station comprising a charging bracket (6), a charging socket (6c) is arranged at the front side of the charging bracket (6), a charging plug (1b) is arranged at the rear side of the railcar (1) corresponding to the charging socket (6c), the charging plug (1b) is used to charge the battery, and after the railcar (1) is blocked by the blocking structure (3), the charging plug (1b) is just plugged into the charging socket (6c); It also includes a charging circuit, wherein one end of the normally open contact of the rear proximity switch (SQ2) is connected to the positive electrode of the power supply, the other end of the normally open contact of the rear proximity switch (SQ2) is connected to one end of the delay relay (KT1) winding and one end of the normally open contact of the delay relay (KT1), the other end of the delay relay (KT1) winding is connected to the negative electrode of the power supply, the other end of the normally open contact of the delay relay (KT1) is connected to one end of the battery, and the other end of the battery is connected to the negative electrode of the power supply.

2. The automatic charging system for a spray maintenance vehicle according to claim 1, characterized in that: The two ends of the blocking crossbeam (3a) are respectively slidably connected to the two rails (2) via sliding legs, a sliding block (3b) clamped on the rail (2) is provided at the bottom of the sliding leg, a locking nut is also provided on the sliding leg, and the detection sheet (3c) is fixed on the sliding block (3b).

3. The automatic charging system of the spray maintenance vehicle according to claim 2 is characterized in that: The detection piece (3c) is arranged to be lower at the front and higher at the rear, and the height difference between the two ends of the detection piece (3c) is smaller than the detection distance of the rear proximity switch (SQ2).

4. The automatic charging system for a spray maintenance vehicle according to claim 1, characterized in that: The charging socket (6c) is mounted on the front side of the charging bracket (6) via a spring seat.

5. The automatic charging system for a spray maintenance vehicle according to claim 4, characterized in that: The spring seat comprises a guide telescopic cross bar (6a) whose rear end is fixed to the charging bracket (6); a guide telescopic sleeve (6b) is provided on the outer surface of the guide telescopic cross bar (6a); a front end of the guide telescopic sleeve (6b) is fixed to the charging socket (6c); a spring (6d) is also provided on the outer surface of the guide telescopic sleeve (6b); and two ends of the spring (6d) are respectively fixed to the charging bracket (6) and the charging socket (6c).