Rubber internal mixer
By designing a combined structure of the feeding barrel and feeding screw in the rubber mixer, and using the coordination of motor drive and reciprocating components, the problem of easy blockage of the feeding pipe of the existing mixer is solved, achieving smooth feeding and convenient cleaning of materials.
Patent Information
- Application Number
- CN202422687523.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The feed pipe design of existing rubber mixers is likely to cause clogging of the feed port and is inconvenient to clean.
A rubber mixer is designed, which adopts a combined structure of a feeding barrel and a feeding screw. The power shaft drives the feeding screw to rotate through the motor. The material pushes the material horizontally through the feeding screw, feeds the material into the fuselage, and disturbs the material through the reciprocating components to prevent blockage.
It makes it possible to prevent materials from being blocked, and the inside of the feeding barrel is easy to clean, improving the refining efficiency and convenience of discharge.
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Figure CN223000882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber processing equipment, in particular to a rubber internal mixer. Background Art
[0002] An internal mixer, also called a closed rubber mixer, is a polymer material processing equipment used for rubber plasticating and mixing. It mainly consists of an internal mixing chamber, rotors, rotor sealing devices, feeding and pressing devices, discharging devices, transmission devices, and a machine base, etc. The internal mixer plasticates and mixes polymer materials through a pair of rotors rotating in opposite directions in a closed state, and has the characteristics of large mixing capacity, short time, and high production efficiency.
[0003] The "silicone rubber internal mixer" disclosed in the patent application with the application number "201920209387.X" "comprises a bracket, an internal mixer body, a cover body, a pressurizing device, and a feeding device. The internal mixer body is rotatably connected to the bracket, the cover body is slidably connected to the bracket up and down and is located above the internal mixer body. The discharge port of the internal mixer body cooperates with the bottom of the cover body and is in an arc shape. The pressurizing device is connected to the upper end of the cover body and communicates with the internal mixer body. The feeding device communicates with the pressurizing device. The utility model has a simple structure, reasonable design, shortens the rubber mixing time of the internal mixer, and has the advantages of high mixing efficiency, convenient discharging, etc."
[0004] However, the above method still has the following defects: It is convenient to supply materials into the internal mixer body through the feeding device, but it is necessary to guide the materials through a feeding pipe. The feeding pipe of the feeding device is inclined. During the process of the materials freely falling, the feeding port is easily blocked due to the friction between the materials, and it is not convenient to clean. Summary of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a rubber internal mixer, which has the advantages of not being easily blocked and being convenient to clean, and solves the problems raised in the above background art.
[0006] The utility model provides the following technical solutions: A rubber internal mixer includes a machine body. A feeding cylinder is fixedly arranged at the top of one side of the machine body. A feeding screw is rotatably arranged inside the feeding cylinder. One end of the feeding screw is fixedly provided with a baffle plate. One side of the baffle plate is fixedly provided with a shaft sleeve. One end of the feeding cylinder is fixedly provided with an end cover. The middle part of the end cover is rotatably connected with a driving shaft that is slidably connected with the shaft sleeve. A reciprocating assembly for controlling the reciprocating movement of the shaft sleeve is arranged at the top of one side of the end cover. A motor for driving the driving shaft is fixedly installed on the other side of the end cover. A feeding hopper is fixedly arranged at the top of the feeding cylinder. A supporting assembly for supporting the feeding cylinder is arranged at the bottom of the feeding cylinder.
[0007] As a preferred technical solution of the present utility model, a feeding port is opened at the top of one side of the fuselage. A collar is welded to one side of the feeding port. The collar is sleeved with a feeding cylinder. An installation ring is fixedly arranged on one side of the feeding cylinder. One side of the installation ring is fixedly connected to one side of the collar through a bolt.
[0008] As a preferred technical solution of the present utility model, a support ring is welded to one end of the feeding cylinder. One side of the support ring is fixedly connected to one side of the end cover through a bolt. An insertion ring that is engaged with the inside of the feeding cylinder is fixedly arranged on one side of the end cover. A support is welded to the other side of the end cover. The bottom end of the motor is fixedly connected to the inner wall of the bottom end of the support through a bolt.
[0009] As a preferred technical solution of the present utility model, the reciprocating assembly includes a driven shaft. One end of the driven shaft is rotatably connected to the top of one side of the end cover. A driven gear is fixedly arranged on the surface of the driven shaft. A driving gear that is meshed with the driven gear is fixedly arranged on the surface of the driving shaft. A guiding cam is fixedly arranged at the other end of the driving shaft.
[0010] As a preferred technical solution of the present utility model, a bearing is fixedly installed on the surface of the shaft sleeve. The shaft sleeve is rotatably connected with a sliding plate through the bearing. The sliding plate is slidably connected with the guiding cam.
[0011] As a preferred technical solution of the present utility model, a square block is fixedly connected to the output shaft of the motor. A clamping sleeve is fixedly arranged at one end of the driving shaft. The square block is engaged with the inside of the clamping sleeve. A convex strip is fixedly arranged on the surface of the driving shaft.
[0012] As a preferred technical solution of the present utility model, the support assembly includes a vertical plate. One side of the vertical plate is fixedly connected to the fuselage through a bolt. A support arm is fixedly arranged at the bottom of the other side of the vertical plate. A support plate is fixedly arranged at one end of the support arm. The support plate is engaged with the bottom of the feeding cylinder. A reinforcing rod is fixedly arranged at the top of the other side of the vertical plate. One end of the reinforcing rod is fixedly connected to the top of the support arm.
[0013] As a preferred technical solution of the present utility model, a groove is opened on the surface of the vertical plate. A convex block is fixedly arranged on one side of the fuselage. The convex block is engaged with the inside of the groove.
[0014] Compared with the prior art, the present utility model has the following beneficial effects:
[0015] 1. The feeding hopper can increase the feeding space, ensuring that the material enters the interior of the feeding cylinder. The motor drives the driving shaft, and the driving shaft can drive the feeding screw to rotate through the shaft sleeve, thereby horizontally pushing the material and feeding it into the fuselage. The material is not easily blocked, and it is convenient to clean the interior of the feeding cylinder. Since the shaft sleeve is slidably connected to the driving shaft, the reciprocating assembly can make the feeding screw reciprocate during rotation, disturbing the material and preventing it from blocking inside the feeding screw.
[0016] 2. The baffle plate can block the material, preventing it from contacting the shaft sleeve. The support assembly can support and reinforce the feeding cylinder, improving its firmness and stability. The feeding cylinder is not easily shaken during the feeding process. By removing the end cover, it is convenient to take out the reciprocating assembly and the feeding screw. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 One of the structural schematic diagrams of the present utility model;
[0018] Figure 2 Another structural schematic diagram of the present utility model;
[0019] Figure 3 Structural schematic diagram of the feeding cylinder of the present utility model;
[0020] Figure 4 Structural schematic diagram of the interior of the feeding cylinder of the present utility model;
[0021] Figure 5 Structural schematic diagram of the reciprocating assembly of the present utility model.
[0022] In the figure: 1, fuselage; 2, collar; 3, convex block; 4, feeding cylinder; 5, mounting ring; 6, support ring; 7, end cover; 8, insertion ring; 9, support; 10, motor; 11, feeding screw; 12, baffle plate; 13, shaft sleeve; 14, driving shaft; 15, rib; 16, reciprocating assembly; 1601, driven shaft; 1602, driven gear; 1603, guiding cam; 17, feeding hopper; 18, support assembly; 1801, vertical plate; 1802, support arm; 1803, support plate; 1804, reinforcing rod; 1805, groove; 19, bushing; 20, square block; 21, bearing; 22, sliding plate; 23, driving gear. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1 to 5 ,a rubber internal mixer, which includes a machine body 1. At the top of one side of the machine body 1, a feeding cylinder 4 is fixedly provided through bolts. Inside the feeding cylinder 4, a feeding screw 11 is rotatably provided. At one end of the feeding screw 11, a baffle plate 12 is fixedly provided. On one side of the baffle plate 12, a bushing 13 is fixedly provided. At one end of the feeding cylinder 4, an end cover 7 is fixedly provided through bolts. In the middle of the end cover 7, a driving shaft 14 which is slidably connected to the bushing 13 is rotatably connected. At the top of one side of the end cover 7, a reciprocating assembly 16 for controlling the reciprocating movement of the bushing 13 is provided. On the other side of the end cover 7, a motor 10 for driving the driving shaft 14 is fixedly installed through bolts. By driving the driving shaft 14 with the motor 10, the feeding screw 11 can be driven to rotate through the bushing 13, and thus materials can be fed into the machine body 1. At the top of the feeding cylinder 4, a feeding hopper 17 is fixedly provided. Through the feeding hopper 17, the feeding space can be increased, and it can ensure that materials enter the inside of the feeding cylinder 4. At the bottom of the feeding cylinder 4, a supporting assembly 18 for supporting it is provided. Through the supporting assembly 18, the feeding cylinder 4 can be supported and reinforced, improving the firmness and stability of the feeding cylinder 4, and making the feeding cylinder 4 not easy to shake during the feeding process;
[0025] In this embodiment, preferably, the reciprocating assembly 16 includes a driven shaft 1601. One end of the driven shaft 1601 is rotatably connected to the top of one side of the end cover 7. On the surface of the driven shaft 1601, a driven gear 1602 is fixedly provided. On the surface of the driving shaft 14, a driving gear 23 which is meshed with the driven gear 1602 is fixedly provided. At the other end of the driving shaft 14, a guiding cam 1603 is fixedly provided. On the surface of the bushing 13, a bearing 21 is fixedly installed. The bushing 13 is rotatably connected to a sliding plate 22 through the bearing 21. The sliding plate 22 is slidably connected to the guiding cam 1603. Through the driving gear 23 and the driven gear 1602, the driven shaft 1601 can be made to rotate with the driving shaft 14, and the driven shaft 1601 can drive the guiding cam 1603 to rotate. The guiding cam 1603 can drive the bushing 13 to reciprocate through the sliding plate 22, so that the feeding screw 11 can reciprocate during the rotation process, disturbing the materials and preventing the materials from blocking inside the feeding screw 11;
[0026] In this embodiment, preferably, the support assembly 18 includes a vertical plate 1801. One side of the vertical plate 1801 is fixedly connected to the fuselage 1 by bolts. At the bottom of the other side of the vertical plate 1801, a support arm 1802 is fixedly provided. At one end of the support arm 1802, a support plate 1803 is fixedly provided. The support plate 1803 is snap-fitted with the bottom of the feeding cylinder 4. At the top of the other side of the vertical plate 1801, a reinforcing rod 1804 is fixedly provided. One end of the reinforcing rod 1804 is fixedly connected to the top of the support arm 1802. The support arm 1802 can be reinforced by the reinforcing rod 1804, and the feeding cylinder 4 can be supported and reinforced by the support plate 1803 through the support arm 1802, improving the firmness and stability of the feeding cylinder 4. A groove 1805 is formed on the surface of the vertical plate 1801. A convex block 3 is fixedly provided on one side of the fuselage 1. The convex block 3 is snap-fitted with the inside of the groove 1805. By snap-fitting the groove 1805 with the convex block 3 on one side of the fuselage 1, the firmness of the vertical plate 1801 is improved, and the vertical load borne by the bolts is reduced;
[0027] In this embodiment, preferably, a feeding port is formed at the top of one side of the fuselage 1. A collar 2 is welded to one side of the feeding port. The collar 2 is sleeved on the feeding cylinder 4. An installation ring 5 is fixedly provided on one side of the feeding cylinder 4. One side of the installation ring 5 is fixedly connected to one side of the collar 2 by bolts. The feeding cylinder 4 can be fixed by the collar 2, and the support area for the feeding cylinder 4 can be increased. A support ring 6 is welded to one end of the feeding cylinder 4. One side of the support ring 6 is fixedly connected to one side of the end cover 7 by bolts. An insertion ring 8 that is snap-fitted with the inside of the feeding cylinder 4 is fixedly provided on one side of the end cover 7. The end cover 7 can be supported by the support ring 6, and the firmness and stability between the end cover 7 and the feeding cylinder 4 can be improved by the insertion ring 8. A support 9 is welded to the other side of the end cover 7. The bottom end of the motor 10 is fixedly connected to the inner wall of the bottom end of the support 9 by bolts. The motor 10 can be supported by the support 9;
[0028] In this embodiment, preferably, a square block 20 is fixedly connected to the output shaft of the motor 10. A clamping sleeve 19 is fixedly provided at one end of the driving shaft 14. The square block 20 is snap-fitted with the inside of the clamping sleeve 19. A convex strip 15 is fixedly provided on the surface of the driving shaft 14. By snap-fitting the square block 20 with the clamping sleeve 19, it is convenient to connect the driving shaft 14 to the motor 10, facilitating installation and disassembly, and ensuring the transmission of torque.
[0029] During use, first, the groove 1805 of the vertical plate 1801 is snap-fitted onto the convex block 3 on one side of the fuselage 1, and then the vertical plate 1801 is fixed by bolts. Then, one side of the feeding cylinder 4 is inserted into the collar 2 at the top of one side of the fuselage 1, and the installation ring 5 is fixed to the collar 2 by bolts to install the feeding cylinder 4. The vertical plate 1801 can support the support plate 1803 through the support arm 1802 and the reinforcing rod 1804, and the support plate 1803 can increase the support area of the feeding cylinder 4, maintaining the stability of the feeding cylinder 4;
[0030] When feeding materials into the inside of the fuselage 1, the staff pour the materials into the feeding hopper 17. The feeding hopper 17 can increase the feeding space, ensuring that the materials enter the inside of the feeding cylinder 4. Then, the motor 10 drives the driving shaft 14. The driving shaft 14 can transmit torque through the ridges 15 on its surface, and can drive the feeding screw 11 to rotate through the shaft sleeve 13. During the rotation of the feeding screw 11, it can horizontally push the materials and feed them into the inside of the fuselage 1. The materials are not easily blocked in the feeding cylinder 4. The baffle plate 12 can block the materials and prevent the materials from contacting the shaft sleeve 13. During this process, the driving gear 23 can make the driven shaft 1601 rotate with the driving shaft 14 through the driven gear 1602 of the reciprocating assembly 16, and the driven shaft 1601 can drive the guide cam 1603 to rotate. The guide cam 1603 can drive the shaft sleeve 13 to reciprocate through the slide plate 22, so that the feeding screw 11 can reciprocate during rotation, disturbing the materials, preventing the materials from being blocked inside the feeding screw 11, and maintaining the uniformity of feeding.
[0031] The staff loosen the bolts fixing the end cover 7 and disassemble the end cover 7, and can horizontally take out the reciprocating assembly 16 and the feeding screw 11, which is convenient for their maintenance and repair.
[0032] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rubber internal mixer, comprising a body (1), characterized in that: A loading barrel (4) is fixedly provided at the top of one side of the machine body (1), a feeding screw (11) is rotatably provided inside the loading barrel (4), a material blocking plate (12) is fixedly provided at one end of the feeding screw (11), a shaft sleeve (13) is fixedly provided at one side of the material blocking plate (12), an end cover (7) is fixedly provided at one end of the loading barrel (4), a driving shaft (14) slidably connected to the shaft sleeve (13) is rotatably connected to the middle part of the end cover (7), a reciprocating assembly (16) is provided at the top of one side of the end cover (7), a motor (10) for driving the driving shaft (14) is fixedly installed on the other side of the end cover (7), a loading hopper (17) is fixedly provided at the top of the loading barrel (4), and a supporting assembly (18) is provided at the bottom of the loading barrel (4).
2. The rubber internal mixer according to claim 1, characterized in that: A feed port is provided at the top of one side of the body (1), a sleeve (2) is welded to one side of the feed port, the sleeve (2) is sleeved with a loading barrel (4), a mounting ring (5) is fixedly provided on one side of the loading barrel (4), and one side of the mounting ring (5) is fixedly connected to one side of the sleeve (2) by bolts.
3. The rubber internal mixer according to claim 1, characterized in that: A support ring (6) is welded to one end of the loading barrel (4), one side of the support ring (6) is fixedly connected to one side of the end cover (7) by bolts, one side of the end cover (7) is fixedly provided with an insert ring (8) that engages with the inside of the loading barrel (4), and a support (9) is welded to the other side of the end cover (7), and the bottom end of the motor (10) is fixedly connected to the inner wall of the bottom end of the support (9) by bolts.
4. The rubber internal mixer according to claim 1, characterized in that: The reciprocating assembly (16) comprises a driven shaft (1601), one end of which is rotatably connected to the top of one side of the end cover (7), a driven gear (1602) is fixedly provided on the surface of the driven shaft (1601), a driving gear (23) meshingly connected to the driven gear (1602) is fixedly provided on the surface of the driving shaft (14), and a guide cam (1603) is fixedly provided on the other end of the driving shaft (14).
5. The rubber internal mixer according to claim 4, characterized in that: A bearing (21) is fixedly mounted on the surface of the shaft sleeve (13), and the shaft sleeve (13) is rotatably connected to a slide plate (22) via the bearing (21), and the slide plate (22) is slidably connected to the guide cam (1603).
6. The rubber internal mixer according to claim 1, characterized in that: The output shaft of the motor (10) is fixedly connected with a block (20), one end of the driving shaft (14) is fixedly provided with a clamping sleeve (19), the block (20) is engaged with the inside of the clamping sleeve (19), and a convex strip (15) is fixedly provided on the surface of the driving shaft (14).
7. The rubber internal mixer according to claim 1, characterized in that: The support assembly (18) includes a vertical plate (1801), one side of which is fixedly connected to the fuselage (1) by bolts, a support arm (1802) is fixedly provided at the bottom of the other side of the vertical plate (1801), one end of the support arm (1802) is fixedly provided with a support plate (1803), the support plate (1803) is snap-connected with the bottom of the loading barrel (4), and a reinforcing rod (1804) is fixedly provided at the top of the other side of the vertical plate (1801), one end of the reinforcing rod (1804) is fixedly connected to the top of the support arm (1802).
8. The rubber internal mixer according to claim 7, characterized in that: A groove (1805) is provided on the surface of the vertical plate (1801), and a protrusion (3) is fixedly provided on one side of the fuselage (1), and the protrusion (3) is snap-fitted and connected with the inside of the groove (1805).
Citation Information
Patent Citations
Silicone rubber internal mixer
CN209718289U