Turnover station framework based on inspection of products in different directions and identification and detection device
By designing a flip station architecture including a flip vibration structure and a three-dimensional flip structure, the problem of difficulty in fully identifying and detecting surface defects of T-shaped parts is solved, and high-precision recognition and detection of surface defects of T-shaped parts is achieved.
Patent Information
- Application Number
- CN202422034711.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, it is difficult to fully identify and detect surface defects of T-shaped parts by flipping, resulting in low overall identification and detection accuracy.
A flip station architecture based on product inspection in different orientations is designed, including flip vibration structure and three-dimensional flip structure. Through the combination of flip vibration structure and three-dimensional flip structure, the three-dimensional flip of the T-shaped parts can be fully identified and detected.
Through this architecture and device, the accuracy of identification and detection of surface defects in different orientations of T-shaped parts can be significantly improved, and the overall functional practicality can be improved.
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Figure CN223002264U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product defect detection, and more specifically, to a flipping station structure and an identification and detection device for product inspection in different orientations. Background Art
[0002] At present, in the field of industrial manufacturing, the surfaces of formed products are often affected by various factors such as incorrect processes, accidental bumps, or raw materials, equipment, and environment, resulting in various types of defects, which reduce the product performance and service life. Therefore, identifying and detecting surface defects of products to remove defective products is the key to ensuring the quality of industrial products.
[0003] In the prior art, especially when identifying and detecting surface defects of certain T-shaped parts, due to the limited number of end faces where the T-shaped parts can be stably placed, and there is no effective means to assist the T-shaped parts to flip, it is usually necessary to use an external structure to keep the T-shaped parts positioned, and then use identification cameras in different orientations to detect the positioned T-shaped parts. Although it can meet the identification and detection requirements to a certain extent, due to the occlusion of the external structure, it is difficult to fully identify and detect surface defects on all sides of the T-shaped parts, resulting in the overall identification and detection accuracy being difficult to meet the expected standard requirements. Summary of the Utility Model
[0004] Therefore, the utility model provides a flipping station structure and an identification and detection device for product inspection in different orientations to solve the technical problem that in the prior art, it is difficult to fully identify and detect surface defects of T-shaped parts by flipping, resulting in low overall identification and detection accuracy.
[0005] To achieve the above object, the utility model provides the following technical solutions:
[0006] A flipping station structure for product inspection in different orientations, comprising:
[0007] A flipping vibration structure having at least one vibration energy output end;
[0008] A three-dimensional flipping structure, including a feeding alignment seat, a discharging alignment seat, a first flipping guide rail rod, and a second flipping guide rail rod;
[0009] At least one vibration energy output end of the flipping vibration structure is fixedly connected in a transmission manner with the feeding alignment seat and / or the discharging alignment seat;
[0010] The first flipping guide rail rod correspondingly forms a first curved flipping guide track, and the second flipping guide rail rod correspondingly forms a second curved flipping guide track; the first curved flipping guide track and the second curved flipping guide track extend in a spiral shape and are arranged in an equidistant winding manner;
[0011] One end of the first curved flipping guiding track and one end of the second curved flipping guiding track are respectively and continuously connected to the material guiding channels of the feeding alignment seat, and the other end of the first curved flipping guiding track and the other end of the second curved flipping guiding track are respectively and continuously connected to the material guiding channels of the discharging alignment seat.
[0012] Based on the above technical solutions, the following further description is made for the present utility model:
[0013] As a further solution of the present utility model, the material guiding channel of the feeding alignment seat is arranged as a positive T-shaped channel, and the material guiding channel of the discharging alignment seat is arranged as an inverted T-shaped channel;
[0014] The symmetric two ends of the T-shaped channel are limiting guiding ends;
[0015] One end of the first curved flipping guiding track and one end of the second curved flipping guiding track are respectively and continuously connected to the two groups of limiting guiding ends of the positive T-shaped channel of the feeding alignment seat in a one-to-one correspondence, and the other end of the first curved flipping guiding track and the other end of the second curved flipping guiding track are respectively and continuously connected to the two groups of limiting guiding ends of the inverted T-shaped channel of the discharging alignment seat in a one-to-one correspondence. The T-shaped part in the positive T-shaped state is flipped into the inverted T-shaped state by the cooperation of the first flipping guiding rail rod and the second flipping guiding rail rod along the one-way driving thread.
[0016] As a further solution of the present utility model, the feeding alignment seat respectively forms a positive T-shaped channel inlet end and a positive T-shaped channel outlet end corresponding to its positive T-shaped channel;
[0017] The discharging alignment seat forms an inverted T-shaped channel inlet end and an inverted T-shaped channel outlet end corresponding to its inverted T-shaped channel;
[0018] One end of the first curved flipping guiding track and one end of the second curved flipping guiding track are respectively and continuously connected to the two groups of limiting guiding ends of the positive T-shaped channel outlet end of the feeding alignment seat in a one-to-one correspondence, and the other end of the first curved flipping guiding track and the other end of the second curved flipping guiding track are respectively and continuously connected to the two groups of limiting guiding ends of the inverted T-shaped channel inlet end of the discharging alignment seat in a one-to-one correspondence.
[0019] As a further solution of the present utility model, the positive T-shaped channel outlet end of the feeding alignment seat is higher than the inverted T-shaped channel inlet end of the discharging alignment seat.
[0020] As a further solution of the utility model, the first flip guide rail rod and the second flip guide rail rod are both provided with two;
[0021] The two first flip guide rails and the two second flip guide rails are respectively fixedly connected between the feed alignment seat and the discharge alignment seat, and a predetermined distance is maintained between the two first flip guide rails to form the first curved flip guide track, and a predetermined distance is maintained between the two second flip guide rails to form the second curved flip guide track.
[0022] As a further solution of the utility model, a positioning enclosure is also fixedly provided between the two first flip guide rails and / or between the two second flip guide rails and / or between at least one first flip guide rail and at least one second flip guide rail.
[0023] As a further solution of the present utility model, the positioning enclosure is correspondingly located at the first curved flip guide rail and the outer side of the extension path of the first curved flip guide rail.
[0024] As a further solution of the utility model, it also includes: a basic frame structure;
[0025] The material inlet alignment seat and the material outlet alignment seat are respectively fixedly connected to the basic frame structure;
[0026] The base part of the flip vibration structure is fixedly mounted on the base frame structure;
[0027] The flip vibration structure is configured as a linear vibration component, and the vibration output end of the linear vibration component is transmission-fixedly connected to the feed alignment seat and / or the discharge alignment seat.
[0028] An identification and detection device comprises the above-mentioned flipping station architecture based on product inspection in different orientations.
[0029] The utility model has the following beneficial effects:
[0030] This architecture and device can effectively serve as the assembly basis of the overall architecture through the basic frame structure, and can also effectively realize the three-dimensional flipping of T-shaped parts along the unidirectional driving thread by cooperating with the three-dimensional flipping structure and the flipping vibration structure, thereby helping to ensure the adequacy of the identification and detection of different orientations of the T-shaped parts and the subsequent detection accuracy, and significantly improving the overall functional practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. The structures, proportions, sizes, etc. depicted in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read. Any modification of the structure, change in the proportional relationship, or adjustment of the size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope covered by the technical content disclosed by the present invention.
[0032] Figure 1 It is a schematic axonometric structure diagram of the overall flipping station structure for product inspection based on different orientations provided by an embodiment of the present invention.
[0033] Figure 2 For the flipping station structure for product inspection based on different orientations provided by an embodiment of the present invention corresponding to Figure 1 The enlarged schematic diagram of the partial structure at position A in
[0034] Figure 3 It is a schematic diagram of the application state structure of the three-dimensional flipping structure in the flipping station structure for product inspection based on different orientations provided by an embodiment of the present invention.
[0035] In the drawings, the list of components represented by each reference numeral is as follows:
[0036] The basic frame structure 1;
[0037] The three-dimensional flipping structure 2: the feeding alignment seat 21, the discharging alignment seat 22, the first flipping guide rail rod 23, the second flipping guide rail rod 24, the positioning enclosure plate 25;
[0038] The flipping vibration structure 3;
[0039] The T-shaped part a. Specific embodiments
[0040] The following specific embodiments illustrate the embodiments of the present invention. Those familiar with this technology can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by the present invention.
[0041] Terms such as "upper", "lower", "left", "right", "middle", etc. cited in this specification are only for the sake of clarity in description and are not used to limit the scope of implementation of the present invention. The change or adjustment of their relative relationship, without substantial change in the technical content, should also be regarded as the scope of implementation of the present invention.
[0042] As Figures 1 to 3 As shown, the embodiment of the present invention provides a flipping station structure for product inspection in different orientations and an identification and detection device including the flipping station structure. Among them, the flipping station structure includes a basic frame structure 1, a three-dimensional flipping structure 2 and a flipping vibration structure 3 respectively assembled on the basic frame structure 1, which are used to effectively use the basic frame structure 1 as the assembly basis of the overall structure, and at the same time can effectively realize the three-dimensional flipping of the T-shaped part a along a single driving thread by the cooperation of the three-dimensional flipping structure 2 and the flipping vibration structure 3, thereby helping to ensure the sufficiency of the identification and detection of different orientations of the T-shaped part a and its subsequent detection accuracy. The specific settings are as follows:
[0043] Please refer to Figure 1 and Figure 2 The basic frame structure 1 is used as the assembly basis of the overall structure; the three-dimensional flipping structure 2 includes a feeding alignment seat 21, a discharging alignment seat 22, a first flipping guide rail rod 23 and a second flipping guide rail rod 24; among them, the feeding alignment seat 21 and the discharging alignment seat 22 are respectively fixedly connected to the basic frame structure 1; the feeding alignment seat 21 has a positive T-shaped channel inside, and the feeding alignment seat 21 forms a positive T-shaped channel inlet end and a positive T-shaped channel outlet end corresponding to its positive T-shaped channel; the discharging alignment seat 22 has an inverted T-shaped channel inside, and the discharging alignment seat 22 forms an inverted T-shaped channel inlet end and an inverted T-shaped channel outlet end corresponding to its inverted T-shaped channel.
[0044] Please continue to refer to Figure 2 Two first flipping guide rail rods 23 and two second flipping guide rail rods 24 are provided. The two first flipping guide rail rods 23 and the two second flipping guide rail rods 24 are respectively fixedly connected between the feeding alignment seat 21 and the discharging alignment seat 22, and a predetermined distance is maintained between the two first flipping guide rail rods 23 to form a first curved flipping guide track, and a predetermined distance is maintained between the two second flipping guide rail rods 24 to form a second curved flipping guide track.
[0045] The symmetric two ends of the T-shaped channel respectively form two groups of limiting and guiding ends in one-to-one correspondence. One end of the first curved flipping guiding track and one end of the second curved flipping guiding track are respectively connected in series between the two groups of limiting and guiding ends at the positive T-shaped channel outlet end of the feeding alignment seat 21 in one-to-one correspondence, and the other ends of the first curved flipping guiding track and the second curved flipping guiding track are respectively connected in series between the two groups of limiting and guiding ends at the inverted T-shaped channel inlet end of the discharging alignment seat 22 in one-to-one correspondence, so as to use the first flipping guiding rod 23 and the second flipping guiding rod 24 to cooperate to flip the T-shaped part a along the one-way driving thread to form an inverted T shape.
[0046] Please continue to refer to Figure 2 , the flipping vibration structure 3 is set as a linear vibration component. The base part of the linear vibration component is fixedly assembled on the base frame structure 1, and the vibration output end of the linear vibration component is fixedly connected in transmission with the feeding alignment seat 21 and / or the discharging alignment seat 22, so as to effectively assist in realizing the flipping process of the one-way driving T-shaped part a by outputting vibration energy through the flipping vibration structure 3, thereby improving the overall automation degree and its functional practicality.
[0047] As a preferred solution of this embodiment, please continue to refer to Figure 2 , the positive T-shaped channel outlet end of the feeding alignment seat 21 is higher than the inverted T-shaped channel inlet end of the discharging alignment seat 22, so that the first curved flipping guiding track and the second curved flipping guiding track are both arranged in an inclined manner, and thus it is more conducive to smoothly completing the flipping process by means of the self-gravity of the T-shaped part a.
[0048] As another preferred solution of this embodiment, please refer to Figure 3 , a positioning fence 25 is also fixedly arranged between the two first flipping guiding rods 23 and / or between the two second flipping guiding rods 24 and / or between at least one first flipping guiding rod 23 and at least one second flipping guiding rod 24. The positioning fence 25 is correspondingly located on the outer side of the extending path of the first curved flipping guiding track and the first curved flipping guiding track, so as to significantly improve the stability performance of the first curved flipping guiding track and the first curved flipping guiding track during guiding through the positioning fence 25.
[0049] The use process of the above flipping station structure for product inspection in different orientations is as follows:
[0050] The T-shaped part a in the positive T-shaped state through forward surface defect detection reaches the three-dimensional flipping structure 2. With the vibration of the flipping vibration structure 3, and through the cooperation of the first flipping guide rail rod 23 and the second flipping guide rail rod 24 in the three-dimensional flipping structure 2, the T-shaped part a in the positive T-shaped state is flipped into the inverted T-shaped state along the one-way driving thread, and the subsequent back surface defect detection is completed by the T-shaped part a in the inverted T-shaped state.
[0051] Although the present utility model has been described in detail with general descriptions and specific embodiments above, on the basis of the present utility model, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present utility model all fall within the scope of protection required by the present utility model.
Claims
1. A flip station architecture based on product inspection in different orientations, characterized in that: include: The flip vibration structure has at least one vibration energy output end; The three-dimensional turning structure comprises an inlet alignment seat, an outlet alignment seat, a first turning guide rail rod and a second turning guide rail rod; At least one vibration energy output end of the flip vibration structure is connected to the feed alignment seat and / or the discharge alignment seat in a transmission fixed manner; The first flip guide rail rod forms a first curved flip guide track, and the second flip guide rail rod forms a second curved flip guide track; the first curved flip guide track and the second curved flip guide track extend in a spiral shape and are arranged in a winding manner with equal spacing; One end of the first curved flip guide rail and one end of the second curved flip guide rail are respectively connected to the material guide channel of the feed alignment seat, and the other end of the first curved flip guide rail and the other end of the second curved flip guide rail are respectively connected to the material guide channel of the discharge alignment seat.
2. The flipping station architecture based on product inspection in different orientations according to claim 1 is characterized in that: The material guiding channel of the material inlet alignment seat is set as a positive T-shaped channel, and the material guiding channel of the material outlet alignment seat is set as an inverted T-shaped channel; The two symmetrical ends of the T-shaped channel are limit guide ends; One end of the first curved flip guide rail and one end of the second curved flip guide rail are respectively and one-to-one corresponding to the two groups of limit guide end portions of the positive T-shaped channel of the feed alignment seat and are connected and arranged continuously, and the other end of the first curved flip guide rail and the other end of the second curved flip guide rail are respectively and one-to-one corresponding to the two groups of limit guide end portions of the inverted T-shaped channel of the discharge alignment seat and are connected and arranged continuously, and the first flip guide rail rod and the second flip guide rail rod cooperate to flip the T-shaped part in the positive T-shaped state to form an inverted T-shaped state along the unidirectional driving thread.
3. The flipping station architecture based on product inspection in different orientations according to claim 2 is characterized in that: The feed alignment seat forms a regular T-shaped channel inlet end and a regular T-shaped channel outlet end corresponding to its regular T-shaped channel; The discharge alignment seat forms an inverted T-shaped channel inlet end and an inverted T-shaped channel outlet end corresponding to its inverted T-shaped channel; One end of the first curved flip guide rail and one end of the second curved flip guide rail are respectively and one-to-one corresponding to the two groups of limit guide end portions at the outlet end of the positive T-shaped channel of the feed alignment seat, and the other end of the first curved flip guide rail and the other end of the second curved flip guide rail are respectively and one-to-one corresponding to the two groups of limit guide end portions at the inlet end of the inverted T-shaped channel of the discharge alignment seat.
4. The flipping station architecture based on product inspection in different orientations according to claim 3 is characterized in that: The outlet end of the positive T-shaped channel of the material inlet alignment seat is higher than the inlet end of the inverted T-shaped channel of the material outlet alignment seat.
5. The flipping station architecture based on product inspection in different orientations according to claim 2 is characterized in that: The first flip guide rail rod and the second flip guide rail rod are both provided with two; The two first flip guide rails and the two second flip guide rails are respectively fixedly connected between the feed alignment seat and the discharge alignment seat, and a predetermined distance is maintained between the two first flip guide rails to form the first curved flip guide track, and a predetermined distance is maintained between the two second flip guide rails to form the second curved flip guide track.
6. The flipping station architecture based on product inspection in different orientations according to claim 5 is characterized in that: A positioning enclosure is also fixedly provided between the two first flip guide rails and / or between the two second flip guide rails and / or between at least one first flip guide rail and at least one second flip guide rail.
7. The flipping station architecture based on product inspection in different orientations according to claim 6 is characterized in that: The positioning enclosure is correspondingly located at the first curved flip guide track and the outer side of the extension path of the first curved flip guide track.
8. The flipping station architecture based on product inspection in different orientations according to claim 2 is characterized in that: Also includes: Basic frame structure; The material inlet alignment seat and the material outlet alignment seat are respectively fixedly connected to the basic frame structure; The base part of the flip vibration structure is fixedly mounted on the base frame structure; The flip vibration structure is configured as a linear vibration component, and the vibration output end of the linear vibration component is transmission-fixedly connected to the feed alignment seat and / or the discharge alignment seat.
9. An identification and detection device, characterized in that: It includes a flipping station architecture based on product inspection in different orientations as described in any one of claims 1-8.