Asphalt shingle separating device for shingle stacking machine
By designing a stacking machine separation device for asphalt shingles production, the mechanized separation of asphalt shingles is achieved by using pulling mechanisms and pneumatic claws, the problem of time-consuming and labor-intensive manual separation is solved and the separation efficiency is improved.
Patent Information
- Application Number
- CN202323656748.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-31
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2033-12-31
AI Technical Summary
When producing asphalt shingles, it is easy to stick to the asphalt shingles after cutting, which leads to time-consuming and labor-intensive manual separation and inefficient efficiency. Especially during large-scale separation, multiple people need to operate or multiple separations for a single person to achieve a complete separation effect.
A bituminous shingle separation device for use on a stacker is designed, including a frame, a conveying line, a detection device and a pulling mechanism. By setting up symmetric pulling mechanisms on both sides, the mechanized separation of asphalt shingles is achieved by using the cooperation of pneumatic claws and cylinders.
Through the mechanized separation device, the manual operation process can be significantly reduced, the efficiency of asphalt shingles can be improved, and the need for multiple operations or multiple separations can be reduced.
Smart Images
Figure CN223002298U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt shingle production, and specifically relates to an asphalt shingle separating device used on a shingle overlapping machine. Background Art
[0002] Asphalt shingles are new high-tech waterproof building materials and also a new type of roofing material used for building roof waterproofing. Asphalt shingles are tile-shaped roofing waterproof sheets made of fiberglass felt as the matrix, impregnated with high-quality petroleum asphalt, covered with colored mineral granules on one side, and sprinkled with a separating material on the other side. It has good waterproofing, decorative functions, rich colors, diverse forms, light weight, fine surface, and simple construction, etc.
[0003] When producing asphalt shingles, the whole piece of asphalt shingles is first produced, and then through a cutting die, the asphalt shingles are cut into pre-designed asphalt shingles in the actual required shape of the asphalt shingles. Because asphalt has certain adhesiveness and elasticity, and at the same time, in order to improve the cutting efficiency of asphalt shingles, and the shape cutting mainly uses pressure cutting, there will be a situation where some asphalt shingles are connected together after cutting, and manual separation is required. However, manual operation is time-consuming and laborious, and when separating large asphalt shingles, multiple people need to operate or a single person needs to separate multiple times to achieve a complete separation effect. Content of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an asphalt shingle separating device used on a shingle overlapping machine.
[0005] To achieve the above purpose, the utility model provides the following technical solution: an asphalt shingle separating device used on a shingle overlapping machine, including a frame, a conveyor line, a detection device, and a pulling mechanism. The conveyor line is installed on the frame. There are 2 pulling mechanisms, and the 2 pulling mechanisms are symmetrically arranged on the left and right sides of the conveyor line respectively. Detection devices are arranged on the frame at the edge of the conveyor line for each pulling mechanism. The pulling mechanism includes a slide rail, a cylinder, a mounting frame, and a pneumatic claw. The slide rail is installed on the frame above the conveyor line. The mounting frame is slidably installed on the slide rail. The cylinder is installed on the frame, and the piston end of the cylinder is connected to the mounting frame. A cross bar is arranged below the mounting frame, and the cross bar is arranged flush with the conveyor line. The pneumatic claw is installed on the cross bar, and the clamping claws of the pneumatic claw are arranged towards the conveyor line direction and are located at the edge of the conveyor line.
[0006] Preferably, the detection device is an infrared pair tube sensor, and the detection device is used to detect whether there are asphalt shingles to be stacked on the conveyor line.
[0007] Preferably, a plurality of pneumatic claws are arranged on the cross bar.
[0008] Preferably, a collection box is provided directly below the two pulling mechanisms on the frame.
[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows: Through the setting of the pulling mechanism, the mechanically adhered asphalt shingles can be separated, reducing the manual operation process and improving the separation efficiency of asphalt shingles. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 is the front view of the present utility model;
[0011] Figure 2 is the top view of the pneumatic claw of the present utility model;
[0012] Figure 3 is the top view of the slide rail of the present utility model;
[0013] Figure 4 is the schematic diagram of the pulling mechanism of the present utility model.
[0014] In the figure: 1, frame; 2, conveyor line; 3, detection device; 4, slide rail; 5, cylinder; 6, mounting bracket; 7, pneumatic claw; 8, cross bar; 9, collection box. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0015] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0016] Please refer to Figures 1 to 4 , the present utility model provides a technical solution: An asphalt shingle separation device for a tile overlapping machine, including a frame 1, a conveyor line 2, a detection device 3, and a pulling mechanism. The conveyor line 2 is installed on the frame 1. There are 2 pulling mechanisms, and the 2 pulling mechanisms are symmetrically arranged on the left and right sides of the conveyor line 2 respectively. A detection device 3 is provided on the frame 1 at the edge of the conveyor line 2 for each pulling mechanism. The pulling mechanism includes a slide rail 4, a cylinder 5, a mounting bracket 6, and a pneumatic claw 7. The slide rail 4 is installed on the frame above the conveyor line 2. The mounting bracket 6 is slidably installed on the slide rail 4. The cylinder 5 is installed on the frame 1, and the piston end of the cylinder 5 is connected to the mounting bracket 6. A cross bar 8 is provided below the mounting bracket 6, and the cross bar 8 is arranged flush with the conveyor line 2. The pneumatic claw 7 is installed on the cross bar 8, and the clamping jaws of the pneumatic claw 7 are arranged facing the direction of the conveyor line 2 and are located at the edge of the conveyor line 2.
[0017] The detection device 3 is an infrared tube sensor, which detects whether there are asphalt tiles to be stacked on the conveyor line 2.
[0018] By setting the detection device 3, it is possible to detect whether the asphalt shingle has moved to the corresponding position, thereby preventing the asphalt shingle from not being transported to the corresponding position and the pneumatic claw 7 from erroneously operating, thereby ensuring the stable operation of the asphalt shingle conveying line 2.
[0019] The cross bar 8 is provided with a plurality of pneumatic claws 7, and the length of the cross bar 8 can be changed and adjusted according to the actual length of the asphalt shingle, so that the length of the cross bar 8 matches the length of the asphalt shingle, and the pneumatic claws 7 on the cross bar 8 can stably clamp the asphalt shingle.
[0020] A collecting frame 9 is provided on the frame 1 directly below the two pulling mechanisms;
[0021] The separated asphalt shingles are placed in the collection frame 9 , and the worker can take the separated asphalt shingles out of the collection frame 9 or replace the empty collection frame 9 when the collection frame 9 is full.
[0022] Through the present technical solution, the asphalt shingles to be separated are placed on the conveyor line 2 and transmitted to the pulling mechanism through the conveyor line 2. The two adhered asphalt shingles are horizontally moved to the two pneumatic claws 7 through the conveyor line 2. When the asphalt shingles move to the detection device 3, the detection signal is triggered, the pneumatic claws 7 clamp the asphalt shingles, and then the cylinder 5 pushes the pneumatic claws 7 away from the conveyor line 2. Then the pneumatic claws 7 on both sides simultaneously work in opposite directions to pull and separate the asphalt shingles. When the cylinder 5 extends to a preset distance, the pneumatic claws 7 release the clamping claws, and the asphalt shingles detach from the pneumatic claws 7 and fall into the collection frame 9.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An asphalt shingle separating device for a shingle machine, characterized in that: It includes a frame, a conveyor line, a detection device, and a pulling mechanism. The conveyor line is installed on the frame. There are 2 pulling mechanisms, and the 2 pulling mechanisms are symmetrically arranged on the left and right sides of the conveyor line respectively. Detection devices are arranged on the frame at the edge of the conveyor line corresponding to each pulling mechanism. The pulling mechanism includes a slide rail, a cylinder, a mounting bracket, and a pneumatic claw. The slide rail is installed on the frame above the conveyor line. The mounting bracket is slidably installed on the slide rail. The cylinder is installed on the frame, and the piston end of the cylinder is connected to the mounting bracket. A cross bar is arranged below the mounting bracket, and the cross bar is flush with the conveyor line. The pneumatic claw is installed on the cross bar, and the jaws of the pneumatic claw are arranged towards the conveyor line direction and are located at the edge of the conveyor line.
2. The asphalt shingle separating device for a shingle machine according to claim 1, characterized in that: The detection device is an infrared pair-tube sensor, and it detects whether there are asphalt shingles to be stacked on the conveyor line through the detection device.
3. The asphalt shingle separating device for a shingle machine according to claim 1, characterized in that: A plurality of pneumatic claws are arranged on the cross bar.
4. The asphalt shingle separating device for a shingle machine according to claim 1, characterized in that: A collection box is arranged on the frame directly below the two pulling mechanisms.