Monorail crane rail hanging device
By designing a single-rail lifting device including anchor rod fixing seat, tightening regulator, balanced connector and fixed clamping member, the problems of difficulty in mastering the anchor rod installation angle, difficulty in adjusting the chain looseness, and large track clearance in the prior art have been solved, and the operation speed and safety of the monorail crane are improved.
Patent Information
- Application Number
- CN202422132591.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-30
AI Technical Summary
During the construction and operation of the existing monorail lifting device, there are problems such as difficulty in grasping the anchor rod installation angle, difficulty in adjusting the chain, large track clearance leads to track sway, and limited maximum load bearing weight during construction and operation, which affects the operating speed and safety of monorail cranes.
A single-rail hanging device including anchor rod fixing seat, tightening regulator, balance connector and fixed clamping member is designed. The stability of anchor rod installation is improved through anchor rod fixing seat, and the chain suspension is replaced by tightening regulator and balance connector, and the track clearance is reduced by fixed clamping members.
The maximum load bearing weight of the monorail crane track is increased by 30%, the operation speed of the monorail crane locomotive is increased by 30%, the track sway is reduced, the operation safety and efficiency are improved, and the service life of the drive wheels is extended.
Smart Images

Figure CN223002616U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mine monorail hoists, in particular to a monorail hoist track hanging device. Background Art
[0002] The monorail hoist track transportation system is one of the most important auxiliary transportation equipment systems in coal mines. The installation quality of the monorail hoist track directly determines the running speed and safety of the monorail hoist locomotive in the monorail hoist track transportation system. The monorail hoist track is formed by connecting several I-beam monorails in succession and hanging them on a roadway or other fixed structures by a monorail hoist track hanging device. Currently, common monorail hoist track hanging devices, such as the articulated rail joint for suspending the rail beam profile steel rail joint of a suspended monorail transportation system disclosed in the Chinese patent document with the publication number CN1255569A and a light rail track connection structure of a monorail hoist system disclosed in the Chinese patent document with the authorization announcement number CN204185126U, have the common feature that they are suspended on the roadway by bolts and chains. There are obvious "V"-shaped gaps at the joints of adjacent two tracks. The corresponding technical problems brought about are as follows: During the construction process, it is difficult to master the installation angle of the bolts on the hanging installation foundation. If the installation angle is not good, it will affect the overall installation quality of the monorail hoist; when using chains for suspension, it is difficult to adjust when the chains are loose during installation and operation. The hanging height is large, and during operation, the force on a single chain is likely to occur, affecting the running safety; the obvious "V"-shaped gaps at the joints of adjacent two tracks cause a relatively large swing amplitude of the track when the monorail hoist locomotive passes through, affecting the running speed and efficiency of the monorail hoist locomotive and easily damaging the driving wheels of the monorail hoist locomotive, affecting its service life. In addition, due to the limitation of the structure of the existing monorail hoist track hanging device, its maximum load-bearing capacity is limited. Therefore, it is necessary to further improve the existing monorail hoist track hanging device to meet the requirements of the coal mine monorail hoist transportation system. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a monorail hoist track hanging device with an improved structure to solve the problems existing in the prior art.
[0004] The technical solution of the utility model is as follows: The monorail hoist track hanging device of the utility model includes two bolts fixedly connected to the hanging installation foundation of the monorail hoist track during use. Its structural feature is that it further includes a bolt fixing seat rotatably connected to the two bolts for supporting the bolt installation, two tension adjusters connected to the bolt fixing seat, a balance connecting member connected to the two tension adjusters, a fixed clamping member for fixedly connecting the upper parts of adjacent two monorails to realize the fixed connection of the monorails, and a main connecting shaft for movably connecting the fixed clamping member and the balance connecting member.
[0005] A further solution is as follows: The above-mentioned anchor bolt fixing seat includes a seat body in the shape of a rectangular plate member and two connecting ears integrally or fixedly provided on both sides below the seat body. The above-mentioned anchor bolt is a screw rod, and one screw rod is rotatably arranged on each side of the seat body of the anchor bolt fixing seat by means of threaded cooperation; the two connecting ears of the anchor bolt fixing seat are respectively connected to the upper sides of a tension adjuster.
[0006] A further solution is as follows: The above-mentioned anchor bolt is vertically arranged on the anchor bolt fixing seat.
[0007] A further solution is as follows: The above-mentioned fixed clamping member includes two fixed clamping plates and fixed bolts; the fixed clamping plates are integrally composed of a main body part located below and a semi-circular connecting part located above. A number of fixed screw holes are provided on the main body part of the fixed clamping plate, and a connecting shaft hole is provided on the semi-circular connecting part of the fixed clamping plate. The number of sets of fixed bolts is the same as the number of fixed screw holes of the fixed clamping plate. During use, one fixed clamping plate is arranged on each of the front and rear sides at the connection of the connecting wing plates respectively possessed by two adjacent single rails, and the two fixed clamping plates are fixedly connected to the connecting wing plates of the two adjacent single rails through the fixed bolts.
[0008] A further solution is as follows: The above-mentioned balance connecting member includes two oppositely arranged balance plates which are integrally arc-shaped and provided with connecting screw holes, two connecting bolts arranged on the two balance plates in cooperation with the connecting screw holes of the balance plates, a connecting ring sleeved on each of the two connecting bolts, and an internal fixing connecting member fixedly arranged between the middle positions of the two balance plates. The lower part of the above-mentioned internal fixing connecting member is integrally arc-shaped and provided with a shaft hole. The internal fixing connecting member is placed between the semi-circular connecting parts of the two fixed clamping plates of the fixed clamping member by its lower part, and the shaft hole of the internal fixing connecting member is in cooperation with the connecting shaft holes of the two fixed clamping plates to realize movable connection through the main connecting shaft; a limit pin is arranged on the above-mentioned main connecting shaft to prevent the internal fixing connecting member of the balance connecting member from falling off the movable connection with the two fixed clamping plates of the fixed clamping member.
[0009] A further solution is as follows: The above-mentioned internal fixing connecting member is welded or integrally cast and connected to the middle positions of the two balance plates by its upper part.
[0010] A further solution is as follows: The two connecting rings of the above-mentioned balance connecting member are respectively sleeved on the lower sides of a tension adjuster.
[0011] The utility model has the following positive effects: (1) Through the improved design of the overall structure, on the premise of the same single-rail specification, the maximum load-bearing capacity of the single-rail hoist track formed by connecting the utility model can be increased by about 30%, and the overall track is stable when the single-rail hoist locomotive passes through, enabling the running speed of the single-rail hoist locomotive to be increased by about 30%. (2) Through the design of the fixed clamping member, the gap between two adjacent single rails can be made extremely small, effectively solving the technical problems in the prior art that due to the obvious "V"-shaped gap at the connection of two adjacent single rails in similar devices, the track swings relatively greatly when the single-rail hoist locomotive passes through, affecting the running speed and efficiency of the single-rail hoist locomotive and easily damaging the driving wheels of the single-rail hoist locomotive and affecting its service life. (3) By adopting two tension regulators to realize the connection between the balance connecting member and the bolt fixing seat, compared with the commonly used chain connection method in the prior art, since the distance of the tension regulator itself is adjustable and the length is relatively short, the technical problems in the prior art of difficult adjustment when the chain is loose, large hanging height, and easy occurrence of single-chain stress affecting the running safety during the running process can be effectively solved. (4) By setting a special bolt fixing seat, the technical problems in the prior art that it is difficult to master the installation angle of the bolt on the basis of the hanging installation and the overall installation quality of the single-rail hoist will be affected if the installation angle is not good can be effectively solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 is Figure 1 a schematic diagram of the fixed clamping plate of the fixed clamping member in
[0014] Figure 3 is Figure 1 a schematic diagram of the balance plate of the balance connecting member in
[0015] Figure 4 is Figure 1 a schematic diagram of the internal fixed connecting member of the balance connecting member in
[0016] Figure 5 is a schematic diagram of the structure of the utility model in the use state;
[0017] Figure 6 is Figure 5 a schematic diagram of the end face structure of the single rail in
[0018] The reference numerals in the above drawings are as follows:
[0019] Fixed clamping member 1, fixed clamping plate 11, fixed screw hole 11-1, connecting shaft hole 11-2, fixed bolt 12; balance connecting member 2, balance plate 21, connecting screw hole 21-1, connecting bolt 22, connecting ring 23, internal fixed connecting member 24, shaft hole 24-1; main connecting shaft 3, limit pin 31; tension adjuster 4; anchor fixing seat 5, seat body 51, connecting ear 52, anchor rod 6;
[0020] Single rail 101, connecting wing plate 101-1, bottom connecting member 102, hanging installation base 103. Specific implementation manner
[0021] The present utility model will be further described in detail below with reference to the accompanying drawings and specific implementation manners.
[0022] (Embodiment 1)
[0023] See Figures 1 to 6 , the single-rail hanging device of this embodiment mainly consists of a fixed clamping member 1, a balance connecting member 2, a main connecting shaft 3, a tension adjuster 4, an anchor fixing seat 5 and an anchor rod 6.
[0024] The fixed clamping member 1 is used to fixedly connect the upper parts of two adjacent single rails to realize the fixed connection of the single rails. As a specific implementation manner, in this embodiment, the fixed clamping member 1 includes two fixed clamping plates 11 and several sets of fixed bolts 12; as Figure 2 shown, the fixed clamping plate 11 is integrally composed of a main body part located below and a semi-circular connecting part located above. Several fixed screw holes 11-1 are provided on the main body part of the fixed clamping plate 11, and a connecting shaft hole 11-2 is provided on the semi-circular connecting part of the fixed clamping plate 11. The number of sets of fixed bolts 12 is the same as the number of fixed screw holes 11-1 of the fixed clamping plate 11. Refer to Figure 5 and Figure 6 , during use, two fixed clamping plates 11 are respectively arranged on the front and rear sides of the connection part of the connecting wing plates 101-1 of two adjacent single rails 101, and the two fixed clamping plates 11 are fixedly connected to the connecting wing plates 101-1 of two adjacent single rails 101 through several sets of fixed bolts 12; the lower ends of two adjacent single rails 101 are fixedly connected by a bottom connecting member 102 in the prior art, so as to realize the fixed connection between two adjacent single rails 101 of the single-rail hanging track.
[0025] Adopting the fixed clamping member 1 of this embodiment in cooperation with the bottom connecting member 102 in the prior art to realize the fixed connection between two adjacent single rails 101 can make the gap between two adjacent single rails 101 extremely small, as Figure 5As shown, it effectively solves the technical problems in the prior art that in similar devices, there is an obvious "V"-shaped gap at the connection of adjacent single rails, which correspondingly leads to a relatively large swing amplitude of the track when the single-rail hoist locomotive passes through, affects the running speed and efficiency of the single-rail hoist locomotive, and is likely to damage the driving wheels of the single-rail hoist locomotive and affect its service life.
[0026] The balance connecting member 2 is used for connecting and transitioning. As a specific implementation manner, in this embodiment, the balance connecting member 2 includes two oppositely arranged balance plates 21 that are integrally arc-shaped and provided with connecting screw holes 21-1, two connecting bolts 22 arranged on the two balance plates 21 in cooperation with the connecting screw holes 21-1 of the balance plates 21, a connecting ring 23 sleeved on each of the two connecting bolts 22, and an internal fixing connecting member 24 fixedly arranged between the middle positions of the two balance plates 21. The lower part of the internal fixing connecting member 24 is integrally arc-shaped and provided with a shaft hole 24-1, as Figure 4 shown; the internal fixing connecting member 24 is connected to the middle positions of the two balance plates 21 by welding or integral casting at its upper part.
[0027] The integrally arc-shaped lower part of the internal fixing connecting member 24 of the balance connecting member 2 is placed between the semi-circular connecting parts of the two fixing clamping plates 11 of the fixing clamping member 1, and the shaft hole 24-1 of the internal fixing connecting member 24 is in cooperation with the connecting shaft holes 11-2 of the two fixing clamping plates 11, and is movably connected through the main connecting shaft 3. The main connecting shaft 3 is provided with a limit pin 31 to prevent the separation of the movable connection between the internal fixing connecting member 24 of the balance connecting member 2 and the two fixing clamping plates 11 of the fixing clamping member 1.
[0028] The tension adjuster 4 is a commercially available part, and the tension adjuster is also commonly known as a shackle; there are two tension adjusters 4, and one end of each of the two tension adjusters 4 is respectively sleeved with a connecting ring 23 of the balance connecting member 2.
[0029] The bolt fixing seat 5 includes a seat body 51 in the shape of a rectangular plate member and two connecting ears 52 integrally or fixedly arranged on both sides below the seat body 51. The upper ends of the two tension adjusters 4 are respectively connected to one connecting ear 52, so that the distance between the balance connecting member 2 and the bolt fixing seat 5 can be adjusted and connected through the two tension adjusters 4. The bolt 6 is used for the fixed installation of the single-rail hoist track hanging device in this embodiment on the hanging installation base 103 of the single-rail hoist track in the coal mine; the bolt 6 is a screw rod, and one screw rod 6 is rotatably arranged on each side of the seat body 51 of the bolt fixing seat 5 in threaded cooperation. Preferably, the two bolts 6 are vertically arranged on the bolt fixing seat 5.
[0030] The single-rail hoist track hanging device of this embodiment realizes the connection between the balance connecting piece 2 and the bolt fixing seat 5 by using two tension regulators 4. Compared with the chain connection method commonly used in the prior art, since the distance of the tension regulator 4 itself is adjustable and the length is relatively short, it can effectively solve the technical problems existing in the chain suspension method in the prior art, such as difficult adjustment when the chain is loose, large hanging height, and easy influence on the running safety due to the force on a single chain during operation. Moreover, in this embodiment, by setting a special bolt fixing seat, it can effectively solve the technical problems in the prior art that it is difficult to master the installation angle of the bolt on the hanging installation base 103, and if the installation angle is not good, it will affect the overall installation quality of the single-rail hoist.
[0031] In addition, through the improved design of the overall structure of the single-rail hoist track hanging device of this embodiment, on the premise of the same single-rail specification, the maximum load-bearing capacity of the single-rail hoist track formed by connecting the single-rail hoist track hanging device of this embodiment can be increased by about 30%, and the overall track is stable when the single-rail hoist locomotive passes, which can increase the running speed of the single-rail hoist locomotive by about 30%.
[0032] The above embodiments are descriptions of the specific implementation manners of the present invention, rather than limitations on the present invention. Those skilled in the relevant technical fields can also make various transformations and changes to obtain corresponding equivalent technical solutions without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions should be included in the patent protection scope of the present invention.
Claims
1. A monorail hanging track hanging device, comprising two anchor rods fixedly connected to the hanging installation base of the monorail hanging track when in use, characterized in that: It also includes an anchor rod fixing seat rotatably connected to the two anchor rods for supporting the installation of the anchor rods, two tension adjusters connected to the anchor rod fixing seat, a balancing connecting piece connected to the two tension adjusters, a fixed clamping piece used to fixedly connect the upper parts of two adjacent monorails to achieve fixed cascading of the monorails, and a main connecting shaft used to movably connect the fixed clamping piece to the balancing connecting piece.
2. The monorail hanging device according to claim 1, characterized in that: The anchor rod fixing seat includes a seat body of a rectangular plate member and two connecting ears integrally or fixedly arranged on both sides of the bottom of the seat body. The anchor rod is a screw rod, and two anchor rods are rotatably arranged one on each side of the seat body of the anchor rod fixing seat by threaded cooperation; the anchor rod fixing seat is connected to the upper side of a tension adjuster by its two connecting ears.
3. The monorail hanging device according to claim 2, characterized in that: The anchor rod is vertically arranged on the anchor rod fixing seat.
4. The monorail hanging device according to claim 1, characterized in that: The fixing clamp comprises two fixing plates and fixing bolts; the fixing plates are integrally composed of a main body located at the bottom and a semicircular connecting portion located at the top; a plurality of fixing screw holes are arranged on the main body of the fixing plates, and a connecting shaft hole is arranged on the semicircular connecting portion of the fixing plates; the number of sets of fixing bolts is the same as the number of fixing screw holes of the fixing plates; when in use, two fixing plates are arranged on the front and rear sides of the connection of the connecting wing plates respectively possessed by two adjacent monorails, and the two fixing plates are fixedly connected to the connecting wing plates respectively possessed by the two adjacent monorails by fixing bolts.
5. The monorail hanging device according to claim 4, characterized in that: The balancing connecting piece includes two balancing plates which are arranged opposite to each other, are generally arc-shaped and are provided with connecting screw holes, two connecting bolts which are arranged on the two balancing plates and match the connecting screw holes of the balancing plates, a connecting ring is respectively sleeved on the two connecting bolts, and an internal fixed connecting piece fixedly arranged between the middle positions of the two balancing plates, the lower part of the internal fixed connecting piece is generally arc-shaped and is provided with an axial hole, the internal fixed connecting piece is placed by its lower part between the semicircular connecting parts of the two fixed clamping plates of the fixed clamping piece, and the axial hole of the internal fixed connecting piece matches with the connecting axial holes of the two fixed clamping plates, and a movable connection is realized through a main connecting shaft; the main connecting shaft is equipped with a limit pin to prevent the internal fixed connecting piece of the balancing connecting piece from falling off from the movable connection between the two fixed clamping plates of the fixed clamping piece.
6. The monorail hanging device according to claim 5, characterized in that: The internal fixed connection piece is connected to the middle parts of the two balance plates by welding or integral casting at its upper part.
7. The monorail hanging device according to claim 5, characterized in that: The balancing connecting piece is sleeved with the lower side of a tensioning adjuster by two connecting rings thereof.
Citation Information
Patent Citations
Hinged rail joint for rail beam section rail joint of suspension single rail transport system
CN1255569A
Light rail connecting structure of monorail crane system
CN204185126U