Machine room chassis, machine room and quay crane
Through block design and automated production of machine room chassis, the problem of the inability to automate production in the existing technology due to large sizes is solved, which improves production efficiency and reduces labor intensity.
Patent Information
- Application Number
- CN202422029641.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, the base frame of the machine room cannot be produced automatically due to its large size, resulting in low manual production efficiency and high labor intensity.
A machine room chassis is designed, which is divided into multiple smaller carriers through block design, including pitch bearing areas, lift bearing areas and traction bearing areas. These carriers can be automated and can be produced by manual welding to form a complete chassis.
The automated production of the machine room chassis is realized, the amount of manual operation is reduced, the production efficiency is improved, and the problems of low manual production efficiency and high labor intensity in the existing technology are solved.
Smart Images

Figure CN223002619U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering machinery, in particular to a machine room chassis, a machine room and a quay crane. Background Art
[0002] The shore container crane (abbreviated as quay crane or bridge crane) is a professional equipment specially used for loading and unloading container ships at container terminals, and is generally installed on the shore of the port terminal. The quay crane has a machine room, which is the "heart" of the quay crane. The machine room is equipped with the pitch mechanism, lifting mechanism, and traction mechanism drive part of the quay crane, as well as electrical devices, which are mainly supported by the chassis of the machine room. The size of the chassis of the machine room is large, and the positioner cannot be changed, so it is impossible to carry out automated production. It is all made by manual operation, which has low production efficiency, high labor intensity, and high labor cost.
[0003] Therefore, how to solve the problem of low manual production efficiency and high labor intensity caused by the large size of the chassis of the machine room in the prior art and the inability to be produced automatically has become an important technical problem to be solved by technical personnel in this field. Utility Model Content
[0004] The utility model provides a machine room base frame, a machine room and a quay crane, which are used to solve the defects of low manual production efficiency and high labor intensity caused by the large size of the machine room base frame in the prior art and the inability to automatically produce it.
[0005] The utility model provides a machine room base frame, comprising:
[0006] A first bearing frame has a first equipment bearing area, a pitch bearing area, and a second equipment bearing area sequentially distributed in a transverse direction, wherein the pitch bearing area is suitable for bearing the pitch driving mechanism;
[0007] The second bearing frame has a third equipment bearing area, a lifting bearing area and a fourth equipment bearing area which are sequentially distributed in the transverse direction, and the lifting bearing area is suitable for bearing the lifting drive mechanism;
[0008] A third carrier frame has a fifth equipment carrying area, a traction carrying area and a sixth equipment carrying area sequentially distributed in a transverse direction, wherein the traction carrying area is suitable for carrying a traction drive mechanism;
[0009] The first carrier frame, the third carrier frame and the second carrier frame are sequentially distributed along the longitudinal direction, and the third carrier frame connects the first carrier frame and the second carrier frame together.
[0010] According to a machine room chassis provided by the utility model, the pitch drive mechanism includes a pitch motor, a pitch reducer, a pitch reel, a pitch brake and a pitch emergency motor;
[0011] The first carrier frame includes:
[0012] A first frame body adapted to carry the pitching motor, the pitching speed reducer, and a drum support at one end of the pitching drum;
[0013] A second frame body disposed laterally on one side of the first frame body. The second frame body is adapted to carry the pitching emergency motor, and the second frame body is connected to the first frame body;
[0014] A third frame body disposed laterally on the other side of the first frame body. There is a spacing between the third frame body and the first frame body. The third frame body is adapted to carry the pitching brake and a drum support at the other end of the pitching drum;
[0015] A first connecting profile is disposed on the periphery of the first frame body, the second frame body, and the third frame body to connect the first frame body and the third frame body, and form the first equipment carrying area and the second equipment carrying area on the side where the first frame body and the third frame body are far away from each other.
[0016] For a machine room chassis provided by the present invention, the traction drive mechanism includes a traction emergency motor, and the first carrier frame further includes:
[0017] A fourth frame body is disposed at one end of the third frame body close to the second carrier frame and on the side of the third frame body close to the second frame body. The fourth frame body is adapted to carry the traction emergency motor.
[0018] For a machine room chassis provided by the present invention, both the first frame body and the third frame body include:
[0019] A first bearing plate includes a first bearing portion and a second bearing portion. The first bearing portion extends longitudinally, and the second bearing portion is located on one side of the first bearing portion;
[0020] First transverse rib plates extend laterally. A plurality of the first transverse rib plates are provided, and the first transverse rib plates are spaced longitudinally. The first transverse rib plates are connected to the first bearing plate;
[0021] First longitudinal rib plates extend longitudinally. A plurality of the first longitudinal rib plates are provided, and the first longitudinal rib plates are spaced laterally. The first longitudinal rib plates are connected to the first bearing plate.
[0022] For a machine room chassis provided by the present invention, both the second frame body and the fourth frame body include:
[0023] A second bearing plate is rectangular;
[0024] The second transverse rib plate extends along the transverse direction. A plurality of the second transverse rib plates are provided, and the second transverse rib plates are spaced apart longitudinally. The second transverse rib plates are connected to the second bearing plate;
[0025] The second longitudinal rib plate extends along the longitudinal direction. A plurality of the second longitudinal rib plates are provided, and the second longitudinal rib plates are spaced apart transversely. The second longitudinal rib plates are connected to the second bearing plate.
[0026] According to a machine room chassis provided by the present invention, the lifting drive mechanism includes a lifting motor, a lifting reducer, a lifting drum, a low-speed lifting brake, a pair of high-speed lifting brakes, and a lifting emergency motor;
[0027] The second bearing frame includes:
[0028] A fifth frame body adapted to carry the lifting motor, the lifting reducer, the low-speed lifting brake, and the lifting emergency motor;
[0029] A sixth frame body is arranged transversely on one side of the fifth frame body. The sixth frame body is adapted to carry one of the pair of high-speed lifting brakes and a drum support at one end of the lifting drum;
[0030] A seventh frame body is arranged transversely on the other side of the fifth frame body. The seventh frame body is adapted to carry the other of the pair of high-speed lifting brakes and a drum support at the other end of the lifting drum;
[0031] A second connecting profile is arranged on the periphery of the fifth frame body, the sixth frame body, and the seventh frame body to connect the sixth frame body and the seventh frame body to the fifth frame body, and form a third equipment bearing area and a fourth equipment bearing area on the side where the sixth frame body and the seventh frame body are away from each other.
[0032] According to a machine room chassis provided by the present invention, the lifting motor includes a first lifting motor and a second lifting motor. The first lifting motor and the second lifting motor are respectively located on both sides of the transverse direction of the lifting reducer. The low-speed lifting brake includes a first low-speed lifting brake and a second low-speed lifting brake;
[0033] The fifth frame body includes:
[0034] The third bearing plate includes a third bearing portion, a fourth bearing portion, a fifth bearing portion, and a sixth bearing portion. The fifth bearing portion extends longitudinally and is adapted to bear the hoisting speed reducer. The sixth bearing portion is located at one end of the fifth bearing portion close to the first bearing frame and is adapted to bear the hoisting emergency motor. The third bearing portion and the fourth bearing portion are respectively located on both lateral sides of the fifth bearing portion. The third bearing portion is adapted to bear the first hoisting motor and the first low-speed hoisting brake, and the fourth bearing portion is adapted to bear the second hoisting motor and the second low-speed hoisting brake;
[0035] The third transverse rib plates extend transversely. A plurality of the third transverse rib plates are provided, and the third transverse rib plates are spaced longitudinally. The third transverse rib plates are connected to the third bearing plate;
[0036] The third longitudinal rib plates extend longitudinally. A plurality of the third longitudinal rib plates are provided, and the third longitudinal rib plates are spaced transversely. The third longitudinal rib plates are connected to the third bearing plate.
[0037] According to a machine room chassis provided by the present utility model, both the sixth frame body and the seventh frame body include:
[0038] The fourth bearing plate includes a seventh bearing portion and an eighth bearing portion distributed longitudinally. The seventh bearing portion is adapted to bear one of a pair of the high-speed hoisting brakes, and the eighth bearing portion is adapted to bear the drum support at one end of the hoisting drum;
[0039] The fourth transverse rib plates extend transversely. At least two of the fourth transverse rib plates are provided, and the fourth transverse rib plates are spaced longitudinally. The fourth transverse rib plates are connected to the fourth bearing plate;
[0040] The fourth longitudinal rib plates extend longitudinally. At least two of the fourth longitudinal rib plates are provided, and the fourth longitudinal rib plates are spaced transversely. The fourth longitudinal rib plates are connected to the fourth bearing plate.
[0041] The present utility model further provides a machine room, including the above-mentioned machine room chassis.
[0042] The present utility model further provides a quay crane, including the above-mentioned machine room chassis, or including the above-mentioned machine room.
[0043] The machine room base frame provided by the utility model includes a first bearing frame, a second bearing frame and a third bearing frame. The first bearing frame has a first equipment bearing area, a pitch bearing area and a second equipment bearing area which are sequentially distributed in the transverse direction, the pitch bearing area is used to bear the pitch driving mechanism, and the second equipment bearing area and the third equipment bearing area are used to bear the auxiliary equipment. The second bearing frame has a third equipment bearing area, a lifting bearing area and a fourth equipment bearing area which are sequentially distributed in the transverse direction, the lifting bearing area is used to bear the lifting driving mechanism, and the third equipment bearing area and the fourth equipment bearing area are used to bear the auxiliary equipment. The third bearing frame has a fifth equipment bearing area, a traction bearing area and a sixth equipment bearing area which are sequentially distributed in the transverse direction, the traction bearing area is used to bear the traction driving mechanism, and the fifth equipment bearing area and the sixth equipment bearing area are used to bear the auxiliary equipment. The first bearing frame, the third bearing frame and the second bearing frame are sequentially distributed in the longitudinal direction, and the third bearing frame connects the first bearing frame and the second bearing frame together. In this way, according to the distribution of the pitch driving mechanism, the lifting driving mechanism and the traction driving mechanism in the machine room, the machine room base frame is divided into blocks. The size of each block is relatively small relative to the overall machine room chassis, which is conducive to realizing the positioner displacement. At least the first carrier and the second carrier can be produced automatically. After the first carrier and the second carrier are produced respectively, the third carrier is formed by manual welding between the first carrier and the second carrier. When the third carrier is formed, the first carrier and the second carrier are also fixedly connected together, thereby completing the processing and production of the machine room chassis. During the processing and production process, the amount of manual operation is significantly reduced, the labor intensity is reduced, and the production efficiency is improved, which solves the problem of low manual production efficiency and high labor intensity caused by the chassis of the machine room in the prior art that the chassis cannot be produced automatically due to its large size.
[0044] Furthermore, in the machine room provided by the present invention, since it is provided with the machine room base frame as described above, it also has the various advantages as described above.
[0045] Furthermore, in the quay crane provided by the utility model, since it is provided with the machine room chassis or the machine room as described above, it also has the various advantages as described above. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] In order to more clearly illustrate the technical solutions in the present invention or the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0047] Figure 1 It is a schematic diagram of the division of various areas of the machine room chassis provided by the utility model.
[0048] Figure 2 It is a schematic structural view of the first carrier provided by the present utility model.
[0049] Figure 3 It is a schematic structural view of the first frame body provided by the present utility model.
[0050] Figure 4 It is a schematic structural view of the third frame body provided by the present utility model.
[0051] Figure 5 It is a schematic structural view of the second carrier provided by the present utility model.
[0052] Figure 6 It is a schematic structural view of the fifth frame body provided by the present utility model.
[0053] Figure 7 It is a schematic structural view of the sixth frame body provided by the present utility model.
[0054] Figure 8 It is a schematic structural view of the seventh frame body provided by the present utility model.
[0055] Reference numerals:
[0056] 1. First carrier; 11. First equipment bearing area; 12. Pitching bearing area; 13. Second equipment bearing area; 121. First frame body; 122. Second frame body; 123. Third frame body; 124. Fourth frame body; 1201. First bearing part; 1202. Second bearing part; 2. Second carrier; 21. Third equipment bearing area; 22. Lifting bearing area; 23. Fourth equipment bearing area; 221. Fifth frame body; 222. Sixth frame body; 223. Seventh frame body; 2211. Third bearing part; 2212. Fourth bearing part; 2213. Fifth bearing part; 2214. Sixth bearing part; 2201. Seventh bearing part; 2202. Eighth bearing part; 31. Fifth equipment bearing area; 32. Traction bearing area; 33. Sixth equipment bearing area. Detailed implementation manners
[0057] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions in the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0058] Below in conjunction with Figures 1 to 8 Describe the machine room chassis of the present utility model.
[0059] AsFigures 1 to 8 As shown, the machine room chassis provided by the embodiment of the utility model includes a first bearing frame 1, a second bearing frame 2 and a third bearing frame.
[0060] Specifically, the first carrier 1 has a first equipment carrying area 11, a pitch carrying area 12 and a second equipment carrying area 13 distributed in sequence along the lateral direction. The pitch carrying area 12 is used to carry the pitch driving mechanism, and the second equipment carrying area 13 and the third equipment carrying area 21 are used to carry auxiliary equipment.
[0061] The second carrier frame 2 has a third equipment bearing area 21, a lifting bearing area 22 and a fourth equipment bearing area 23 which are sequentially distributed in the transverse direction. The lifting bearing area 22 is used to bear the lifting drive mechanism, and the third equipment bearing area 21 and the fourth equipment bearing area 23 are used to bear auxiliary equipment.
[0062] The third carrier frame has a fifth equipment carrying area 31, a traction carrying area 32 and a sixth equipment carrying area 33 distributed in sequence along the lateral direction. The traction carrying area 32 is used to carry the traction drive mechanism, and the fifth equipment carrying area 31 and the sixth equipment carrying area 33 are used to carry auxiliary equipment.
[0063] The first carrier frame 1 , the third carrier frame and the second carrier frame 2 are sequentially distributed along the longitudinal direction, and the third carrier frame connects the first carrier frame 1 and the second carrier frame 2 together.
[0064] With such arrangement, the machine room chassis is divided into blocks according to the distribution of the pitch drive mechanism, the lifting drive mechanism and the traction drive mechanism in the machine room. The size of each block is relatively small relative to the overall machine room chassis, which is conducive to the positioner displacement. At least the first carrier frame 1 and the second carrier frame 2 can be produced automatically. After the first carrier frame 1 and the second carrier frame 2 are produced respectively, the third carrier frame is formed by manual welding between the first carrier frame 1 and the second carrier frame 2. When the third carrier frame is formed, the first carrier frame 1 and the second carrier frame 2 are also fixedly connected together, thereby completing the processing and manufacturing of the machine room chassis. During the processing and manufacturing process, the amount of manual operation is significantly reduced, the labor intensity is reduced, and the manufacturing efficiency is improved, which solves the problem of low manual manufacturing efficiency and high labor intensity caused by the chassis of the machine room in the prior art that the chassis cannot be produced automatically due to its large size.
[0065] It should be noted that the auxiliary equipment in the machine room includes an electrical room, electrical cabinets, tool cabinets, floor windows, etc. After splicing the first carrier 1, the second carrier 2, and the third carrier together, the first equipment bearing area 11 of the first carrier 1, the third equipment bearing area 21 of the second carrier 2, and the fifth equipment bearing area 31 of the third carrier are distributed longitudinally. The first equipment bearing area 11, the third equipment bearing area 21, and the fifth equipment bearing area 31 are connected together and are used for the electrical room as a whole. The second equipment bearing area 13 of the first carrier 1 is used to bear the electrical cabinet, the fourth equipment bearing area 23 of the second carrier 2 is used to bear the tool cabinet, and the sixth equipment bearing area 33 of the third carrier is used to bear the floor window and the electrical cabinet.
[0066] The longitudinal dimensions of the first carrier 1, the second carrier 2, and the third carrier are determined according to the longitudinal dimensions of the pitching drive mechanism, the hoisting drive mechanism, and the traction drive mechanism respectively. When the longitudinal dimension of the area formed by splicing the first equipment bearing area 11 of the first carrier 1, the third equipment bearing area 21 of the second carrier 2, and the fifth equipment bearing area 31 of the third carrier together does not meet the requirements of the electrical room for the longitudinal dimension, a fourth carrier can also be equipped for the machine room chassis, so that the fourth carrier is located on the side of the second carrier 2 away from the first carrier 1, and the fourth carrier corresponds to the third equipment bearing area 21 of the second carrier 2.
[0067] The fourth carrier can be formed by connecting multiple fourth connecting profiles.
[0068] In the embodiment of the present utility model, the pitching drive mechanism includes a pitching motor, a pitching reducer, a pitching drum, a pitching brake, and a pitching emergency motor. The pitching motor is connected to the pitching drum through the pitching reducer. The pitching motor can drive the pitching drum to rotate to realize the pitching movement of the boom of the quay crane. The pitching brake can brake the pitching drum to make the pitching drum stop rotating as required, ensuring that the boom of the quay crane stops at the target pitching angle. The pitching emergency motor is used to drive the pitching drum to rotate when the pitching motor fails, so that the boom of the quay crane is in a safe state.
[0069] The first carrier 1 includes a first frame body 121, a second frame body 122, a third frame body 123, and a first connecting profile.
[0070] The first frame body 121 is used to bear the pitching motor, the pitching reducer, and the drum support at one end of the pitching drum.
[0071] The second frame body 122 is arranged transversely on one side of the first frame body 121 and is connected to the first frame body 121. The second frame body 122 is used to bear the pitching emergency motor.
[0072] The third frame body 123 is arranged transversely on the other side of the first frame body 121, and there is a spacing between the third frame body 123 and the first frame body 121. The third frame body 123 is used to carry the pitching brake and the drum support at the other end of the pitching drum.
[0073] The first connecting profile is arranged on the peripheral sides of the first frame body 121, the second frame body 122 and the third frame body 123. That is to say, on the sides of the first frame body 121 and the second frame body 122 away from the third frame body 123, between the first frame body 121 and the third frame body 123, and on the side of the third frame body 123 away from the first frame body 121, the first connecting profiles are all arranged, and there are multiple first connecting profiles. The multiple first connecting profiles connect the first frame body 121 and the third frame body 123 together, and form the above-mentioned first equipment bearing area 11 and the second equipment bearing area 13 on the sides where the first frame body 121 and the third frame body 123 are away from each other.
[0074] With such an arrangement, according to the relative positions of the various components of the pitching drive mechanism, the first bearing frame 1 is further partitioned. The first bearing frame 1 is divided into main bearing frame bodies such as the first frame body 121, the second frame body 122 and the third frame body 123, and the various main bearing frame bodies are spliced together by using the first connecting profiles. The sizes of the first frame body 121, the second frame body 122 and the third frame body 123 are small, and they can be automatically produced respectively, and then automatically welded, and then the first bearing frame 1 can be formed.
[0075] The traction drive mechanism includes a traction emergency motor. The first bearing frame 1 further includes a fourth frame body 124. The fourth frame body 124 is arranged at one end of the third frame body 123 close to the second bearing frame 2, and the fourth frame body 124 is located on the side of the third frame body 123 close to the second frame body 122. The fourth frame body 124 is used to carry the traction emergency motor.
[0076] In this embodiment, both the first frame body 121 and the third frame body 123 are in a shape similar to a "T". Specifically, both the first frame body 121 and the third frame body 123 include a first bearing plate, a first transverse rib plate and a first longitudinal rib plate. Refer to the figure.
[0077] The first bearing plate includes a first bearing portion 1201 and a second bearing portion 1202. The first bearing portion 1201 extends longitudinally, and the second bearing portion 1202 is located on one side of the first bearing portion 1201. Specifically, the second bearing portion 1202 of the first frame body 121 is located on the side of its first bearing portion 1201 close to the third frame body 123, and the second bearing portion 1202 of the third frame body 123 is located on the side of its first bearing portion 1201 close to the first frame body 121. The first bearing portion 1201 of the first frame body 121 and the second bearing portion 1202 of the first frame body 121 are integrally formed, and the first bearing portion 1201 of the third frame body 123 and the second bearing portion 1202 of the third frame body 123 are integrally formed.
[0078] The first transverse rib plate extends transversely. There are multiple first transverse rib plates, and each first transverse rib plate is distributed at intervals longitudinally. The first transverse rib plate is connected to the first bearing plate. The first longitudinal rib plate extends longitudinally. There are multiple first longitudinal rib plates, and each first longitudinal rib plate is distributed at intervals transversely. The first longitudinal rib plate is connected to the first bearing plate, and each first longitudinal rib plate is also connected to each first transverse rib plate.
[0079] In this embodiment, both the second frame body 122 and the fourth frame body 124 are in a shape similar to a rectangle. Specifically, both the second frame body 122 and the fourth frame body 124 include a second bearing plate, second transverse rib plates, and second longitudinal rib plates. Refer to the figure.
[0080] The second bearing plate is rectangular. The second transverse rib plates extend transversely. There are multiple second transverse rib plates, and each second transverse rib plate is distributed at intervals longitudinally. The second transverse rib plate is connected to the second bearing plate. The second longitudinal rib plates extend longitudinally. There are multiple second longitudinal rib plates, and each second longitudinal rib plate is distributed at intervals transversely. The second longitudinal rib plate is connected to the second bearing plate, and each second longitudinal rib plate is also connected to each second transverse rib plate.
[0081] It should be noted that when the above-mentioned first frame body 121, second frame body 122, second frame body 122, and fourth frame body 124 are assembled and welded, corresponding assembly and welding tooling can be equipped. During assembly and welding, the bearing plate, each transverse rib plate, and each longitudinal rib plate can be positioned to ensure the processing accuracy of the first frame body 121, second frame body 122, third frame body 123, and fourth frame body 124, and to ensure the stability of the processing accuracy of the first bearing frame 1 during mass production.
[0082] The hoisting drive mechanism includes a hoisting motor, a hoisting speed reducer, a hoisting drum, a low-speed hoisting brake, a pair of high-speed hoisting brakes, and a hoisting emergency motor. The hoisting motor is connected to the hoisting drum through the hoisting speed reducer. The hoisting motor can drive the hoisting drum to rotate to realize the lifting and lowering of goods. The low-speed hoisting brake and a pair of high-speed hoisting brakes can brake the hoisting drum at different rotation speeds of the hoisting drum respectively, so that the hoisting drum stops rotating as required, ensuring that the goods stop at the target height. The hoisting emergency motor is used to drive the hoisting drum to rotate when the hoisting motor fails, so that the goods are in a safe state.
[0083] The second carrier 2 includes a fifth frame body 221, a sixth frame body 222, a seventh frame body 223, and a second connecting profile.
[0084] The fifth frame body 221 is used to carry the hoisting motor, the hoisting speed reducer, the low-speed hoisting brake, and the hoisting emergency motor. The sixth frame body 222 is arranged laterally on one side of the fifth frame body 221. The sixth frame body 222 is connected to the fifth frame body 221. The sixth frame body 222 is used to carry one of the pair of high-speed hoisting brakes and the drum support at one end of the hoisting drum.
[0085] The seventh frame body 223 is arranged laterally on the other side of the fifth frame body 221. The seventh frame body 223 is connected to the fifth frame body 221. The seventh frame body 223 is used to carry the other of the pair of high-speed hoisting brakes and the drum support at the other end of the hoisting drum.
[0086] The second connecting profile is arranged on the periphery of the fifth frame body 221, the sixth frame body 222, and the seventh frame body 223. That is to say, on both longitudinal sides of the fifth frame body 221, on the side of the sixth frame body 222 away from the fifth frame body 221, and on the side of the seventh frame body 223 away from the fifth frame body 221, there are second connecting profiles, and there are multiple second connecting profiles. The multiple second connecting profiles connect the fifth frame body 221 and the sixth frame body 222 together, and connect the fifth frame body 221 and the seventh frame body 223 together, and form the above-mentioned third equipment carrying area 21 and the fourth equipment carrying area 23 on the side where the sixth frame body 222 and the seventh frame body 223 are far away from each other.
[0087] With such a setting, according to the relative positions of the various components of the hoisting drive mechanism, the second carrier 2 is further partitioned. The second carrier 2 is divided into main carrier frame bodies such as the fifth frame body 221, the sixth frame body 222, and the seventh frame body 223, and the various main carrier frame bodies are spliced together by using the second connecting profile. The fifth frame body 221, the sixth frame body 222, and the fourth frame body 124 have smaller sizes and can be automatically produced respectively, and then automatically welded together to form the second carrier 2.
[0088] The hoisting motors include a first hoisting motor and a second hoisting motor, and the first hoisting motor and the second hoisting motor are respectively located on the two lateral sides of the hoisting reducer. The low-speed hoisting brakes include a first low-speed hoisting brake and a second low-speed hoisting brake. The first low-speed hoisting brake is arranged between the first hoisting motor and the hoisting reducer, and the second low-speed hoisting brake is arranged between the second hoisting motor and the hoisting reducer.
[0089] In this embodiment, the fifth frame body 221 is in a shape similar to a "plus" sign. Specifically, the fifth frame body 221 includes a third bearing plate, a third transverse rib plate, and a third longitudinal rib plate. Refer to the figure.
[0090] The third bearing plate includes a third bearing portion 2211, a fourth bearing portion 2212, a fifth bearing portion 2213, and a sixth bearing portion 2214. The fifth bearing portion 2213 extends longitudinally and is used to bear the hoisting reducer. The sixth bearing portion 2214 is located at one end of the fifth bearing portion 2213 close to the first bearing frame 1 and is used to bear the hoisting emergency motor. The third bearing portion 2211 and the fourth bearing portion 2212 are respectively located on the two lateral sides of the fifth bearing portion 2213. The third bearing portion 2211 is used to bear the first hoisting motor and the first low-speed hoisting brake, and the fourth bearing portion 2212 is used to bear the second hoisting motor and the second low-speed hoisting brake. The third bearing portion 2211, the fourth bearing portion 2212, the fifth bearing portion 2213, and the sixth bearing portion 2214 are integrally formed.
[0091] The third transverse rib plates extend transversely, and multiple third transverse rib plates are provided. Each third transverse rib plate is distributed at intervals longitudinally, and the third transverse rib plates are connected to the third bearing plate. The third longitudinal rib plates extend longitudinally, and multiple third longitudinal rib plates are provided. Each third longitudinal rib plate is distributed at intervals transversely, and the third longitudinal rib plates are connected to the third bearing plate. Each third longitudinal rib plate is also connected to each third transverse rib plate.
[0092] In this embodiment, both the sixth frame body 222 and the seventh frame body 223 are of special shapes. Refer to the figure. Both the sixth frame body 222 and the seventh frame body 223 include a fourth bearing plate, a fourth transverse rib plate, and a fourth longitudinal rib plate.
[0093] The fourth load-bearing plate includes a seventh load-bearing part 2201 and an eighth load-bearing part 2202, and the seventh load-bearing part 2201 and the eighth load-bearing part 2202 are distributed longitudinally. The seventh load-bearing part 2201 of the sixth frame body 222 is used to bear one of a pair of high-speed hoisting brakes, and the seventh load-bearing part 2201 of the seventh frame body 223 is used to bear the other of a pair of high-speed hoisting brakes. The eighth load-bearing part 2202 of the sixth frame body 222 is used to bear the drum support at one end of the hoisting drum, and the eighth load-bearing part 2202 of the seventh frame body 223 is used to bear the drum support at the other end of the hoisting drum. The seventh load-bearing part 2201 of the sixth frame body 222 and the eighth load-bearing part 2202 of the sixth frame body 222 are integrally formed, and the seventh load-bearing part 2201 of the seventh frame body 223 and the eighth load-bearing part 2202 of the seventh frame body 223 are integrally formed.
[0094] The fourth transverse rib plate extends transversely. There are at least two fourth transverse rib plates, and each fourth transverse rib plate is distributed at intervals longitudinally. The fourth transverse rib plate is connected to the fourth load-bearing plate. The fourth longitudinal rib plate extends longitudinally. There are at least two fourth longitudinal rib plates, and each fourth longitudinal rib plate is distributed at intervals transversely. The fourth longitudinal rib plate is connected to the fourth load-bearing plate, and each fourth longitudinal rib plate is also connected to each fourth transverse rib plate.
[0095] It should be noted that when the above-mentioned fifth frame body 221, sixth frame body 222 and seventh frame body 223 are assembled and welded, corresponding assembly and welding tooling can be equipped. During assembly and welding, the load-bearing plate, each transverse rib plate and each longitudinal rib plate can be positioned to ensure the machining accuracy of the fifth frame body 221, sixth frame body 222 and seventh frame body 223, and ensure the stability of the machining accuracy of the second load-bearing frame 2 during mass production.
[0096] The third load-bearing frame is connected by the third connecting profile. It can be obtained through automated production, or after the first load-bearing frame 1 and the second load-bearing frame 2 are processed, the third connecting profile can be manually welded between the first load-bearing frame 1 and the second load-bearing frame 2. The traction drive mechanism includes components such as a traction motor, a traction reducer, and a traction brake. There is no separate frame body on the third load-bearing frame for bearing each component of the traction drive mechanism. When installing the traction drive mechanism on the third load-bearing frame, an installation platform can be fixedly installed on the third load-bearing frame additionally, and then the traction drive mechanism can be fixed on the installation platform. It should be noted that the third connecting profile may not be provided at the position corresponding to the installation platform on the third load-bearing frame to avoid excessive structural redundancy.
[0097] The above-mentioned first connecting profile, second connecting profile, third connecting profile and fourth connecting profile can be but are not limited to H-shaped steel.
[0098] It should be noted that when the components of the pitching drive mechanism, the components of the hoisting drive mechanism, and the components of the traction drive mechanism are installed on the machine room chassis, the corresponding support seats are fixed on the machine room chassis through connecting bolts, and each component is fixedly connected to the corresponding support seat through connecting bolts, and the rib plate positions of the support seats are made to correspond to the rib plate positions on the machine room chassis to play a role in supporting and fixing, so as to avoid the problem of vibration generated during the operation of the pitching drive mechanism, the hoisting drive mechanism, and the traction drive mechanism.
[0099] In summary, the machine room chassis provided by the embodiment of the present utility model is designed in blocks, breaking the whole into parts and machining them separately, which is easier to produce and is conducive to promoting standardization and improving the standardization rate. During the automated production design process, it is conducive to reducing the time of manual programming. After the machine room chassis is split, the first load-bearing frame 1 and the second load-bearing frame 2 of the machine room chassis rely on automated production, and manual production is adopted when assembling the first load-bearing frame 1 and the second load-bearing frame 2 together, which improves the automation rate and reduces the processing time. The first load-bearing frame 1 and the second load-bearing frame 2 are further partitioned into smaller-sized frame bodies, which is more conducive to automated production. The machine room chassis provided by the embodiment of the present utility model greatly improves the transfer speed of the machine room chassis during the manufacturing process, overall compresses the production cycle, and reduces the manufacturing cost. Each part after being partitioned into blocks can use tooling during production, which can ensure the unity of the product, reduce the occurrence of accidental problems, and improve the quality of the product.
[0100] On the other hand, the embodiment of the present utility model also provides a machine room, including the machine room chassis provided in any of the above embodiments. The machine room chassis provided in any of the above embodiments realizes automated production through block design, reduces the amount of manual operation, and improves the production efficiency. Therefore, the machine room in this embodiment has the advantages of high production efficiency and low production cost. The derivation process of the beneficial effects of the machine room in the embodiment of the present utility model is generally similar to the derivation process of the beneficial effects of the above machine room chassis, so it will not be elaborated here.
[0101] On yet another aspect, the embodiment of the present utility model also provides a quay crane, including the machine room chassis or the machine room provided in any of the above embodiments. It has all the advantages of the above machine room chassis or machine room, which will not be elaborated here. The derivation process of the beneficial effects of the quay crane in the embodiment of the present utility model is generally similar to the derivation process of the beneficial effects of the above machine room chassis or machine room, so it will not be elaborated here.
[0102] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A machine room chassis, characterized in that: include: A first bearing frame (1) having a first equipment bearing area (11), a pitch bearing area (12) and a second equipment bearing area (13) which are sequentially distributed in a transverse direction, wherein the pitch bearing area (12) is suitable for bearing a pitch driving mechanism; The second bearing frame (2) has a third equipment bearing area (21), a lifting bearing area (22) and a fourth equipment bearing area (23) which are sequentially distributed in a transverse direction, wherein the lifting bearing area (22) is suitable for bearing a lifting drive mechanism; A third bearing frame, comprising a fifth equipment bearing area (31), a traction bearing area (32) and a sixth equipment bearing area (33) which are sequentially distributed in a transverse direction, wherein the traction bearing area (32) is suitable for bearing a traction drive mechanism; The first carrier frame (1), the third carrier frame and the second carrier frame (2) are sequentially distributed in the longitudinal direction, and the third carrier frame connects the first carrier frame (1) and the second carrier frame (2) together.
2. The machine room chassis according to claim 1, characterized in that: The pitch driving mechanism comprises a pitch motor, a pitch reducer, a pitch drum, a pitch brake and a pitch emergency motor; The first supporting frame (1) comprises: A first frame (121) is suitable for carrying the pitch motor, the pitch reducer and a reel support at one end of the pitch reel; A second frame (122) is disposed laterally on one side of the first frame (121), the second frame (122) being suitable for carrying the pitch emergency motor, and the second frame (122) is connected to the first frame (121); A third frame (123) is disposed on the other side of the first frame (121) in a transverse direction, with a distance between the third frame (123) and the first frame (121), and the third frame (123) is suitable for carrying the pitch brake and the reel support at the other end of the pitch reel; A first connecting profile is arranged on the peripheral sides of the first frame (121), the second frame (122) and the third frame (123) to connect the first frame (121) with the third frame (123) and to form the first equipment carrying area (11) and the second equipment carrying area (13) on a side of the first frame (121) away from the third frame (123).
3. The machine room chassis according to claim 2, characterized in that: The traction drive mechanism comprises a traction emergency motor, and the first carrier (1) further comprises: The fourth frame (124) is arranged at one end of the third frame (123) close to the second bearing frame (2), and is arranged at one side of the third frame (123) close to the second frame (122), and the fourth frame (124) is suitable for carrying the traction emergency motor.
4. The machine room chassis according to claim 3, characterized in that: The first frame (121) and the third frame (123) both comprise: A first bearing plate, comprising a first bearing portion (1201) and a second bearing portion (1202), wherein the first bearing portion (1201) extends longitudinally, and the second bearing portion (1202) is located on one side of the first bearing portion (1201); A first transverse rib plate extending in a transverse direction, wherein a plurality of the first transverse rib plates are provided, and each of the first transverse rib plates is spaced apart in a longitudinal direction, and the first transverse rib plate is connected to the first bearing plate; The first longitudinal ribs extend in the longitudinal direction. A plurality of the first longitudinal ribs are provided. The first longitudinal ribs are spaced apart in the transverse direction. The first longitudinal ribs are connected to the first bearing plate.
5. The machine room chassis according to claim 3, characterized in that: The second frame (122) and the fourth frame (124) both include: The second bearing plate is rectangular; A second transverse rib plate extending in the transverse direction, a plurality of the second transverse rib plates are provided, each of the second transverse rib plates is spaced apart in the longitudinal direction, and the second transverse rib plate is connected to the second bearing plate; The second longitudinal ribs extend in the longitudinal direction. A plurality of the second longitudinal ribs are provided. The second longitudinal ribs are spaced apart in the transverse direction. The second longitudinal ribs are connected to the second bearing plate.
6. The machine room chassis according to claim 1, characterized in that: The lifting drive mechanism includes a lifting motor, a lifting reducer, a lifting drum, a low-speed lifting brake, a pair of high-speed lifting brakes and a lifting emergency motor; The second carrier frame (2) comprises: A fifth frame (221) is suitable for carrying the lifting motor, the lifting reducer, the low-speed lifting brake and the lifting emergency motor; A sixth frame (222) is disposed laterally on one side of the fifth frame (221), the sixth frame (222) being suitable for carrying one of the pair of high-speed lifting brakes and a drum support at one end of the lifting drum; a seventh frame (223) disposed laterally on the other side of the fifth frame (221), the seventh frame (223) being suitable for carrying the other of the pair of high-speed lifting brakes and a drum support at the other end of the lifting drum; The second connecting profile is arranged on the peripheral sides of the fifth frame (221), the sixth frame (222) and the seventh frame (223) to connect the sixth frame (222) and the seventh frame (223) to the fifth frame (221), and to form the third equipment carrying area (21) and the fourth equipment carrying area (23) on the side of the sixth frame (222) away from the seventh frame (223).
7. The machine room chassis according to claim 6, characterized in that: The lifting motor includes a first lifting motor and a second lifting motor, the first lifting motor and the second lifting motor are respectively located on both sides of the lifting reducer in the horizontal direction, and the low-speed lifting brake includes a first low-speed lifting brake and a second low-speed lifting brake; The fifth frame (221) comprises: A third bearing plate, comprising a third bearing portion (2211), a fourth bearing portion (2212), a fifth bearing portion (2213) and a sixth bearing portion (2214), wherein the fifth bearing portion (2213) extends in the longitudinal direction, the fifth bearing portion (2213) is suitable for bearing the lifting reducer, the sixth bearing portion (2214) is located at an end of the fifth bearing portion (2213) close to the first bearing frame (1), the sixth bearing portion (2214) is suitable for bearing the lifting emergency motor, the third bearing portion (2211) and the fourth bearing portion (2212) are respectively located on both sides of the fifth bearing portion (2213) in a lateral direction, the third bearing portion (2211) is suitable for bearing the first lifting motor and the first low-speed lifting brake, and the fourth bearing portion (2212) is suitable for bearing the second lifting motor and the second low-speed lifting brake; A third transverse rib plate extending in the transverse direction, wherein a plurality of the third transverse rib plates are provided, each of the third transverse rib plates is spaced apart in the longitudinal direction, and the third transverse rib plate is connected to the third bearing plate; The third longitudinal ribs extend in the longitudinal direction. A plurality of the third longitudinal ribs are provided. The third longitudinal ribs are spaced apart in the transverse direction. The third longitudinal ribs are connected to the third bearing plate.
8. The machine room chassis according to claim 6, characterized in that: The sixth frame (222) and the seventh frame (223) both include: A fourth bearing plate, comprising a seventh bearing portion (2201) and an eighth bearing portion (2202) distributed in the longitudinal direction, wherein the seventh bearing portion (2201) is suitable for bearing one of the pair of high-speed lifting brakes, and the eighth bearing portion (2202) is suitable for bearing a drum support at one end of the lifting drum; A fourth transverse rib plate extending in the transverse direction, wherein at least two fourth transverse rib plates are provided, each of which is spaced apart in the longitudinal direction, and the fourth transverse rib plate is connected to the fourth bearing plate; The fourth longitudinal ribs extend in the longitudinal direction. At least two of the fourth longitudinal ribs are provided. The fourth longitudinal ribs are spaced apart in the transverse direction. The fourth longitudinal ribs are connected to the fourth bearing plate.
9. A machine room, characterized in that: It comprises a machine room chassis as described in any one of claims 1 to 8.
10. A quay crane, characterized in that: It comprises the machine room chassis as claimed in any one of claims 1 to 8, or it comprises the machine room as claimed in claim 9.