Automatic filling equipment for producing diamond galling agent
By designing an automatic filling equipment that includes components such as fixed bins, storage bins, and cutting pipes, it solves the problem that traditional equipment is difficult to achieve accurate quantity control, and the consistency of the dosage of each bottle of diamond wool yarn is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421997453.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-08-19
AI Technical Summary
It is difficult to achieve complex and precise quantity control for the automatic filling equipment for traditional diamond wool wool agent production, resulting in unstable product quality and affecting production efficiency and consumer satisfaction.
An automatic filling equipment including a fixed bin, a storage bin, a discharge pipe, a conveying bin, a telescopic hose, a discharge spray gun, an electric slide rail, a quantitative bin, an electric push rod and a guide assembly is designed. Through the coordination of the electric push rod and the piston, the precise quantity of raw materials is achieved, and the conveying direction is adjusted through the guide assembly to ensure the consistency of the dose of each bottle.
Accurate quantitative filling is achieved, ensuring the consistent dosage of each bottle of diamond wool yarn agent, improving product quality stability, improving user satisfaction, reducing frequent commissioning and downtime, and improving overall production efficiency.
Smart Images
Figure CN223002726U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of the production of diamond roughening agents, in particular to an automatic filling device for the production of diamond roughening agents. Background Art
[0002] A diamond roughening agent is an industrial chemical reagent used to increase the surface roughness of materials to enhance adhesion, and is widely used in surface treatments such as glass, ceramics, and metals. When producing diamond roughening agents, automatic filling equipment is required because this equipment can significantly improve production efficiency, ensure consistent dosing for each bottle of product, reduce errors and safety risks caused by manual operations, while also reducing production costs and optimizing production management, and enhancing the intelligent level of the overall production line.
[0003] In the traditional automatic filling equipment used in the production of diamond roughening agents, first, when in use, the large-capacity original solution of the diamond roughening agent is transported through a pipeline to the liquid storage tank of the filling equipment. Then, according to a preset program, the filling equipment precisely extracts the diamond roughening agent from the liquid storage tank. Subsequently, driven by a conveyor belt, the filling nozzle sequentially fills the passing empty bottles. Finally, the filled bottles will be automatically capped and labeled, and enter the next packaging process. The whole process is highly automated.
[0004] The traditional automatic filling equipment for the production of diamond roughening agents usually adopts a relatively simple control system, making it difficult to achieve complex and precise quantitative control. As a result, inaccurate filling amounts will lead to unstable product quality, affecting product quality and consumer satisfaction. At the same time, it will also cause a reduction in the speed of the production line, affecting the overall production efficiency. Summary of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides an automatic filling device for the production of diamond roughening agents, aiming to improve the problem that the traditional automatic filling device for the production of diamond roughening agents is difficult to achieve complex and precise quantitative control, resulting in unstable product quality, affecting product quality and consumer satisfaction, and at the same time, it will also cause a reduction in the speed of the production line, affecting the overall production efficiency.
[0006] To achieve the above object, the present utility model provides the following technical solutions: An automatic filling device for the production of diamond roughening agent, comprising a fixed bin, wherein a storage bin is fixedly connected inside the fixed bin, a blanking pipe is fixedly connected to the bottom of the storage bin, one end of the blanking pipe is fixedly connected to a conveying bin, a telescopic hose is fixedly connected to one side inside the conveying bin, one end of the telescopic hose is fixedly connected to a blanking spray gun, an electric slide rail is fixedly connected to the outer wall of the fixed bin, and the output end of the electric slide rail is connected to the blanking spray gun. A quantitative bin is fixedly connected to the other side inside the conveying bin, an electric push rod I is fixedly connected inside the fixed bin, a piston is fixedly connected to the output end of the electric push rod I, and the outer wall of the piston is slidably connected to the inner wall of the quantitative bin. A base is rotatably connected inside the fixed bin, an electric push rod II is fixedly connected to the outer wall of the base, a connecting rod is fixedly connected to the output end of the base, and a guiding component is arranged on the outer wall of the connecting rod, and the guiding component is used to change the conveying direction of the raw material.
[0007] Further, the guiding component comprises a rotating shaft, one end of the rotating shaft is fixedly connected to the outer wall of the connecting rod, the other end of the rotating shaft is fixedly connected to a three-way plate, the outer wall of the three-way plate is rotatably connected to the inner wall of the conveying bin, and the outer wall of the rotating shaft is rotatably connected inside the conveying bin.
[0008] Further, a conveyor belt is fixedly connected to the outer wall of the fixed bin, a motor is fixedly connected inside the storage bin, a rotating column is fixedly connected to the output end of the motor, and a U-shaped scraping plate is fixedly connected to the bottom of the rotating column.
[0009] Further, the outer wall of the U-shaped scraping plate is slidably connected to the inner wall of the storage bin, and a feeding plate is fixedly connected to the top of the storage bin.
[0010] Further, a gear I is fixedly connected to the top of the rotating column, and a protective plate is rotatably connected to the top of the rotating column.
[0011] Further, the outer wall of the protective plate is fixedly connected inside the storage bin, a gear II is rotatably connected inside the protective plate, and the gear II meshes with the gear I.
[0012] Further, a rotating rod is fixedly connected to the inside of the gear II, and stirring blades are fixedly connected to the outer wall of the rotating rod.
[0013] Further, a limiting plate is rotatably connected to the bottom of the rotating column, and the inside of the limiting plate is rotatably connected to the bottom of the rotating rod.
[0014] The present utility model has the following beneficial effects:
[0015] 1. In the present utility model, first, the electric push rod II is started to cooperate with the connecting rod, rotating shaft, three-way plate and conveying bin to adjust the conveying direction. Then, the electric push rod I is started to cooperate with the piston, quantitative bin, telescopic hose, blanking spray gun and electric slide rail to achieve quantitative conveying. This solves the problem that it is difficult to achieve complex and precise quantitative control, resulting in unstable product quality, reduced production line speed and affecting the overall production efficiency. It achieves precise quantitative filling to ensure that the dosage of each bottle of diamond hair-raising agent is consistent, guarantees stable product quality, improves user satisfaction, and at the same time reduces frequent debugging and downtime, improving the overall production efficiency.
[0016] 2. In the present utility model, first, the motor is started to cooperate with the rotating column, U-shaped scraping plate and gear I to scrape the inner wall of the storage bin. Then, it is cooperated with gear I, gear II, rotating rod, stirring blade, limiting plate and protective plate to carry out uniform stirring, achieving continuous and uniform stirring that can prevent precipitation or stratification in the raw materials, ensuring that the composition of each bottle of filled diamond hair-raising agent is consistent, and improving the quality stability and reliability of the product. Description of the Drawings
[0017] Figure 1 is a three-dimensional structural schematic diagram of the automatic filling equipment for diamond hair-raising agent production proposed by the present utility model;
[0018] Figure 2 is an internal structural schematic diagram of the fixed bin of the automatic filling equipment for diamond hair-raising agent production proposed by the present utility model;
[0019] Figure 3 is a partial structural schematic diagram below the blanking pipe of the automatic filling equipment for diamond hair-raising agent production proposed by the present utility model;
[0020] Figure 4 is an internal structural schematic diagram of the quantitative bin of the automatic filling equipment for diamond hair-raising agent production proposed by the present utility model;
[0021] Figure 5 is an internal structural schematic diagram of the conveying bin of the automatic filling equipment for diamond hair-raising agent production proposed by the present utility model;
[0022] Figure 6 is an internal structural schematic diagram of the storage bin of the automatic filling equipment for diamond hair-raising agent production proposed by the present utility model;
[0023] Figure 7 is a partial structural schematic diagram below the protective plate of the automatic filling equipment for diamond hair-raising agent production proposed by the present utility model.
[0024] Legend Explanation:
[0025] 1. Storage bin; 2. Feeding pipe; 3. Conveyor bin; 4. Telescopic hose; 5. Feeding spray gun; 6. Electric slide rail; 7. Quantitative bin; 8. Electric push rod 1; 9. Piston; 10. Three-way plate; 11. Rotating shaft; 12. Connecting rod; 13. Electric push rod 2; 14. Base; 15. Fixed bin; 16. Feeding plate; 17. Motor; 18. Rotating column; 19. U-shaped scraping plate; 20. Gear 1; 21. Gear 2; 22. Rotating rod; 23. Stirring blade; 24. Limiting plate; 25. Protection plate; 26. Conveyor belt. Detailed implementation manner
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0027] Refer to Figure 1 - Figure 5 , an embodiment provided by the present invention: an automatic filling device for the production of diamond roughing agent, including a fixed bin 15, a storage bin 1 is fixedly connected inside the fixed bin 15, a feeding pipe 2 is fixedly connected to the bottom of the storage bin 1, one end of the feeding pipe 2 is fixedly connected to a conveyor bin 3, a telescopic hose 4 is fixedly connected to one side inside the conveyor bin 3, one end of the telescopic hose 4 is fixedly connected to a feeding spray gun 5, an electric slide rail 6 is fixedly connected to the outer wall of the fixed bin 15, and the output end of the electric slide rail 6 is connected to the feeding spray gun 5. A quantitative bin 7 is fixedly connected to the other side inside the conveyor bin 3, an electric push rod 1 8 is fixedly connected inside the fixed bin 15, a piston 9 is fixedly connected to the output end of the electric push rod 1 8, and the outer wall of the piston 9 is slidably connected to the inner wall of the quantitative bin 7. A base 14 is rotatably connected inside the fixed bin 15, an electric push rod 2 13 is fixedly connected to the outer wall of the base 14, a connecting rod 12 is fixedly connected to the output end of the base 14, and a guiding component is arranged on the outer wall of the connecting rod 12. The guiding component is used to change the conveying direction of the raw material. The guiding component includes a rotating shaft 11, one end of the rotating shaft 11 is fixedly connected to the outer wall of the connecting rod 12, the other end of the rotating shaft 11 is fixedly connected to a three-way plate 10, the outer wall of the three-way plate 10 is rotatably connected to the inner wall of the conveyor bin 3, and the outer wall of the rotating shaft 11 is rotatably connected inside the conveyor bin 3;
[0028] Specifically, first place the material bucket above the conveyor belt 26 and convey it into the internal of the blanking spray gun 5. Then start the electric slide rail 6, drive the blanking spray gun 5 to move above the material bucket through the output end of the electric slide rail 6. Then start the second electric push rod 13, drive one end of the connecting rod 12 to move through the output end of the second electric push rod 13, and then drive the rotating shaft 11 to rotate inside the conveying bin 3 through the other end of the connecting rod 12, thereby driving the three-way plate 10 to rotate inside the conveying bin 3. Since there are three through holes inside the three-way plate 10, by rotating the three-way plate 10, one of the through holes of the three-way plate 10 is connected to the blanking pipe 2, another through hole is connected to the quantitative bin 7, and the last through hole fits with the inner wall of the conveying bin 3 for sealing, so as to connect the blanking pipe 2 with the quantitative bin 7 and seal the telescopic hose 4. Then start the first electric push rod 8, drive the piston 9 to slide inside the quantitative bin 7 through the output end of the first electric push rod 8 to generate pressure, and then cooperate with the blanking pipe 2 to suck the raw materials inside the storage bin 1 into the internal of the quantitative bin 7 for quantification. After quantification is completed, start the second electric push rod 13 again to make the three-way plate 10 rotate reversely inside the conveying bin 3, so that the through hole connects the quantitative bin 7 with the telescopic hose 4 and seals the conveying bin 3. Then start the first electric push rod 8 again, push the piston 9 to slide inside the quantitative bin 7, push the raw materials to be conveyed into the internal of the blanking spray gun 5 through the telescopic hose 4, and then discharge them into the internal of the material bucket through the blanking spray gun 5, achieving the effect of fully automatic quantitative conveying.
[0029] Refer to Figure 1 、 Figure 6 and Figure 7 As shown in, the outer wall of the fixed bin 15 is fixedly connected with a conveyor belt 26. The internal of the storage bin 1 is fixedly connected with a motor 17. The output end of the motor 17 is fixedly connected with a rotating column 18. The bottom of the rotating column 18 is fixedly connected with a U-shaped scraping plate 19. The outer wall of the U-shaped scraping plate 19 is slidably connected to the inner wall of the storage bin 1. The top of the storage bin 1 is fixedly connected with a feeding plate 16. The top of the rotating column 18 is fixedly connected with a first gear 20. The top of the rotating column 18 is rotatably connected with a protective plate 25. The outer wall of the protective plate 25 is fixedly connected to the internal of the storage bin 1. The internal of the protective plate 25 is rotatably connected with a second gear 21. The second gear 21 meshes with the first gear 20. The internal of the second gear 21 is fixedly connected with a rotating rod 22. The outer wall of the rotating rod 22 is fixedly connected with a stirring blade 23. The bottom of the rotating column 18 is rotatably connected with a limiting plate 24. The internal of the limiting plate 24 is rotatably connected to the bottom of the rotating rod 22;
[0030] Specifically, the raw materials are sent to the inside of the storage bin 1 through the feeding plate 16 for storage. At this time, the motor 17 is started, and the output end of the motor 17 drives the rotating column 18 to rotate. Then, the rotation of the rotating column 18 drives the U-shaped scraping plate 19 and the first gear 20 to rotate. The rotation of the U-shaped scraping plate 19 can scrape and store the inner wall of the storage bin 1. Then, through the rotation of the first gear 20 and the meshing relationship between the first gear 20 and the second gear 21, the two second gears 21 on both sides rotate with the rotation of the first gear 20. Then, the rotation of the second gear 21 drives the rotating rod 22 and the stirring blade 23 to rotate. During this process, the limiting plate 24 supports the rotating rod 22 to improve the stirring stability. Then, the rotation of the stirring blade 23 and the U-shaped scraping plate 19 are used to uniformly stir the raw materials.
[0031] Working principle: When the automatic filling equipment for diamond hairing agent production is needed, first place the material bucket on the conveyor belt 26 and send it to directly below the blanking spray gun 5. Start the electric slide rail 6, and its power output end drives the blanking spray gun 5 to move directly above the material bucket. Subsequently, activate the second electric push rod 13, and its power is transmitted to the rotating shaft 11 through the connecting rod 12 and rotates in the conveying bin 3, driving the three-way plate 10 to rotate. There are three through holes inside the three-way plate 10, and its rotation realizes the connection between the blanking pipe 2 and the quantitative bin 7 and closes the telescopic hose 4. Then, start the first electric push rod 8 to push the piston 9 to slide in the quantitative bin 7 to generate pressure, suck the raw materials in the storage bin 1 into the quantitative bin 7 for quantification. After quantification is completed, operate the second electric push rod 13 again to make the three-way plate 10 rotate in the reverse direction, connect the quantitative bin 7 and the telescopic hose 4, and close the conveying bin 3. Start the first electric push rod 8 again, and the piston 9 pushes the raw materials to be transported through the telescopic hose 4 to the blanking spray gun 5 and discharged into the material bucket, completing the full-automatic quantitative transportation;
[0032] In addition, the raw materials are sent into the storage bin 1 through the feeding plate 16 for storage. The motor 17 is started, and its output end drives the rotating column 18 to rotate, thereby driving the U-shaped scraping plate 19 and the first gear 20 to rotate. The U-shaped scraping plate 19 is responsible for scraping and storing materials, and the meshing relationship between the first gear 20 and the second gear 21 makes the second gear 21 rotate with the first gear 20. The rotation of the second gear 21 drives the rotating rod 22 and the stirring blade 23 to rotate. The limiting plate 24 provides support to improve the stirring stability. The rotation of the stirring blade 23 and the U-shaped scraping plate 19 are used to achieve uniform stirring of the raw materials.
[0033] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. Automatic filling equipment for the production of diamond roughening agent, including a fixed bin (15), characterized in that: The interior of the fixed bin (15) is fixedly connected to a storage bin (1), the bottom of the storage bin (1) is fixedly connected to a feeding pipe (2), one end of the feeding pipe (2) is fixedly connected to a conveying bin (3), one side of the interior of the conveying bin (3) is fixedly connected to a telescopic hose (4), one end of the telescopic hose (4) is fixedly connected to a feeding spray gun (5), the outer wall of the fixed bin (15) is fixedly connected to an electric slide rail (6), the output end of the electric slide rail (6) is connected to the feeding spray gun (5), and the other side of the interior of the conveying bin (3) is fixedly connected to a quantitative bin. (7), the interior of the fixed bin (15) is fixedly connected with an electric push rod 1 (8), the output end of the electric push rod 1 (8) is fixedly connected with a piston (9), the outer wall of the piston (9) is slidably connected to the inner wall of the quantitative bin (7), the interior of the fixed bin (15) is rotatably connected with a base (14), the outer wall of the base (14) is fixedly connected with an electric push rod 2 (13), the output end of the base (14) is fixedly connected with a connecting rod (12), the outer wall of the connecting rod (12) is provided with a guide assembly, and the guide assembly is used to change the conveying direction of the raw materials.
2. The automatic filling equipment for producing diamond roughening agent according to claim 1 is characterized in that: The guide assembly comprises a rotating shaft (11), one end of the rotating shaft (11) is fixedly connected to the outer wall of the connecting rod (12), the other end of the rotating shaft (11) is fixedly connected to a three-way plate (10), the outer wall of the three-way plate (10) is rotatably connected to the inner wall of the conveying bin (3), and the outer wall of the rotating shaft (11) is rotatably connected to the inside of the conveying bin (3).
3. The automatic filling equipment for producing diamond roughening agent according to claim 1 is characterized in that: The outer wall of the fixed bin (15) is fixedly connected to a conveyor belt (26), the interior of the storage bin (1) is fixedly connected to a motor (17), the output end of the motor (17) is fixedly connected to a rotating column (18), and the bottom of the rotating column (18) is fixedly connected to a U-shaped scraper plate (19).
4. The automatic filling equipment for producing diamond roughening agent according to claim 3 is characterized in that: The outer wall of the U-shaped scraper plate (19) is slidably connected to the inner wall of the storage bin (1), and the top of the storage bin (1) is fixedly connected with a feed plate (16).
5. The automatic filling equipment for producing diamond roughening agent according to claim 4 is characterized in that: The top of the rotating column (18) is fixedly connected to a gear 1 (20), and the top of the rotating column (18) is rotatably connected to a protective plate (25).
6. The automatic filling equipment for producing diamond roughening agent according to claim 5 is characterized in that: The outer wall of the protective plate (25) is fixedly connected to the interior of the storage bin (1), and the interior of the protective plate (25) is rotatably connected to a second gear (21), and the second gear (21) is meshed with a first gear (20).
7. The automatic filling equipment for producing diamond roughening agent according to claim 6 is characterized in that: The interior of the second gear (21) is fixedly connected to a rotating rod (22), and the outer wall of the rotating rod (22) is fixedly connected to a stirring blade (23).
8. The automatic filling equipment for producing diamond roughening agent according to claim 7 is characterized in that: The bottom of the rotating column (18) is rotatably connected to a limiting plate (24), and the inside of the limiting plate (24) is rotatably connected to the bottom of the rotating rod (22).