Environment-friendly electroplating device for automobile large plaque
By designing an environmentally friendly electroplating device for large automobile trim panels including a control mechanism and a filler mechanism, the problems of high manual operation strength, low efficiency and low environmental protection in the prior art are solved, and the efficiency and environmental protection of the automated electroplating process are achieved.
Patent Information
- Application Number
- CN202422200139.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The electroplating process of existing large automotive trim panels requires manual operation, which has high labor intensity and low efficiency, and is prone to sputtering of electrolyte and has low environmental protection.
Design an environmentally friendly electroplating device for large automobile trim panels, including a base, a control mechanism and a filler mechanism. The control mechanism drives the movable plate and support frame through an electric telescopic rod and a motor to automatically move in and out of the electrolytic box of the large decorative plate of the car to prevent electrolyte sputtering. The filler mechanism automatically adds homogeneous catalyst through the buffer tank and liquid outlet pipe.
The automated electroplating process of large automotive trim panels is realized, the electroplating efficiency and environmental protection are improved, the labor intensity of manual operation is reduced, and the safety of the electrolyte is ensured.
Smart Images

Figure CN223003058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile production, in particular to an environment-friendly electroplating device for large automobile trim panels. Background Technique
[0002] Automobile large trim panel electroplating refers to the process of plating a layer of metal or alloy on the surface of the automobile large trim panel through an electrochemical method. This coating can not only enhance the appearance beauty of the large trim panel, but also improve its corrosion resistance and wear resistance. During the electroplating process, the large trim panel serves as the cathode, and metal ions in the plating solution migrate to the cathode surface under the action of an electric field and are reduced to metal atoms, thereby depositing on the surface of the large trim panel to form a coating.
[0003] Currently, during the electroplating process of automobile large trim panels, manual operation is required to place the automobile large trim panels into the electrolytic tank for electroplating. This has a high labor intensity, low efficiency, and is prone to splashing the electrolyte outside the electrolytic tank, resulting in low environmental protection.
[0004] Therefore, in view of the above problems, it is necessary for the applicant to design an environment-friendly electroplating device for automobile large trim panels to solve these problems. Summary of the Invention
[0005] The purpose of the utility model is to provide an environment-friendly electroplating device for automobile large trim panels to solve the problems mentioned in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: An environment-friendly electroplating device for automobile large trim panels, including a base 1, and a number of electrolytic tanks 10 are evenly arranged on the top surface of the base 1.
[0007] It further includes,
[0008] A control mechanism 2 arranged above the base 1, and the control mechanism 2 includes a column 20 fixedly connected to the center of the base 1. One end of the column 20 away from the base 1 is fixedly provided with a motor 21, and the top surface of the motor 21 is fixedly provided with a movable plate 22. The top surface of the movable plate 22 is fixedly provided with a support frame 23, and a liftable control component is fixedly provided on the bottom surface of the support frame 23.
[0009] A filling mechanism 3 slidably arranged above the base 1, and the filling mechanism 3 includes a buffer tank 30 filled with a homogeneous catalyst inside. One side of the buffer tank 30 is fixedly connected with a liquid outlet pipe 31, and the liquid outlet pipe 31 is located above the electrolytic tank 10.
[0010] Further, the control component includes a fixing plate 24 fixedly connected to the support frame 23, and an electric telescopic rod 25 is fixedly arranged on the bottom surface of the fixing plate 24. The output end of the electric telescopic rod 25 is fixedly provided with a connecting plate 26, and a gripper 27 for clamping the large automotive trim is fixedly arranged on the bottom surface of the connecting plate 26.
[0011] With the above structural design, during use, the large automotive trim is firmly clamped by the gripper. After installation, the electric telescopic rod is activated. The electric telescopic rod will drive the connecting plate to move, and the movement of the connecting plate will drive the large automotive trim to slowly move out of or into the electrolysis tank by using the gripper, preventing electrolyte splashing and improving environmental protection.
[0012] Further, a sliding groove 28 is formed on the outer side of the movable plate 22. A reinforcing rod 29 is slidably arranged inside the sliding groove 28, and one end of the reinforcing rod 29 away from the movable plate 22 is fixedly connected to the column 20.
[0013] With the above structural design, the reinforcing plate is used to support the movable plate, improving the load-bearing capacity of the movable plate, thereby enhancing the stability when the support frame rotates.
[0014] Further, a sealing cover 34 is detachably installed on the top surface of the buffer tank 30, and the top surface of the sealing cover 34 is fixedly installed with the support frame 23.
[0015] With the above structural design, during use, the rotation of the support frame will drive the rotation of the sealing cover, and the rotation of the sealing cover is convenient for driving the buffer tank to rotate, facilitating the simultaneous rotation of the buffer tank and the support frame.
[0016] Further, a slider 33 is fixedly arranged on the bottom surface of the buffer tank 30. The outer side of the slider 33 is slidably arranged on a guide rail 11, and the guide rail 11 is fixedly connected to the top surface of the base 1.
[0017] With the above structural design, the guide rail and the slider are used to facilitate the directional sliding of the buffer tank, and the sliding smoothness is high.
[0018] Further, an electric valve 32 is arranged on the liquid outlet pipe 31, and the electric valve 32 is used to open or close the liquid outlet pipe 31.
[0019] With the above structural design, the electric valve is used to facilitate the control of opening or closing the liquid outlet pipe 31, thereby facilitating the filling of the homogeneous catalyst in the electrolysis tank.
[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows: This environmental protection electroplating device for large automotive trims is convenient for performing multi-layer electroplating on large automotive trims, has high electrolysis efficiency, can prevent electrolyte from splashing out of the electrolysis tank, has strong environmental protection, and can conveniently add homogeneous catalyst into the electrolysis tank automatically to improve electrolysis efficiency. The specific content is as follows:
[0021] 1. A control mechanism is provided. When using the environmentally friendly electroplating device for large automotive trim panels, the large automotive trim panel is firmly clamped by a gripper. After installation, the electric telescopic rod is started, and the electric telescopic rod will drive the connecting plate to move. The movement of the connecting plate will drive the large automotive trim panel to slowly move out of or into the electrolytic tank by using the gripper, preventing the splashing of the electrolyte and improving environmental protection. When a layer of electroplating is completed on the large automotive trim panel, the motor is started, and the motor facilitates driving the movable plate to rotate. The rotation of the movable plate facilitates driving the support frame to move. The movement of the support frame will facilitate driving the large automotive trim panel to move into the interior of several electrolytic tanks by using the gripper for electroplating, with high electroplating efficiency and good effect, thus improving the quality of the large automotive trim panel.
[0022] 2. A filling mechanism is provided. When using the environmentally friendly electroplating device for large automotive trim panels, the movement of the support frame will drive the sealing cover to rotate, and the rotation of the sealing cover will drive the buffer tank to move to the outside of the electrolytic tank. When the buffer tank moves to the target position, the electric valve will open the liquid outlet pipe, and the homogeneous catalyst in the buffer tank will enter the electrolytic tank through the liquid outlet pipe, thereby improving the electroplating efficiency of the large automotive trim panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic three-dimensional structure diagram of the whole of the present invention;
[0024] Figure 2 is a schematic three-dimensional structure diagram of the control mechanism of the present invention;
[0025] Figure 3 is of the present invention Figure 2 is an enlarged schematic structure diagram of part A in;
[0026] Figure 4 is a schematic three-dimensional structure diagram of the filling mechanism of the present invention;
[0027] Figure 5 is a schematic top view structure diagram of the whole of the present invention.
[0028] In the figure: 1, base; 2, control mechanism; 3, filling mechanism; 10, electrolytic tank; 11, guide rail; 20, column; 21, motor; 22, movable plate; 23, support frame; 24, fixed plate; 25, electric telescopic rod; 26, connecting plate; 27, gripper; 28, chute; 29, reinforcing rod; 30, buffer tank; 31, liquid outlet pipe; 32, electric valve; 33, slider; 34, sealing cover. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0030] As Figures 1 - 5 shown, an environment-friendly electroplating device for a large automotive trim panel of the present utility model includes a base 1, and a plurality of electrolytic tanks 10 are evenly arranged on the top surface of the base 1. It further includes a control mechanism 2 disposed above the base 1. The control mechanism 2 includes a column 20 fixedly connected to the center of the base 1. One end of the column 20 away from the base 1 is fixedly provided with a motor 21, and the top surface of the motor 21 is fixedly provided with a movable plate 22. The top surface of the movable plate 22 is fixedly provided with a support frame 23, and a liftable control component is fixedly provided on the bottom surface of the support frame 23. The control component includes a fixing plate 24 fixedly connected to the support frame 23, and an electric telescopic rod 25 is fixedly provided on the bottom surface of the fixing plate 24. The output end of the electric telescopic rod 25 is fixedly provided with a connecting plate 26, and a gripper 27 for clamping the large automotive trim panel is fixedly provided on the bottom surface of the connecting plate 26. A chute 28 is formed on the outside of the movable plate 22, and a reinforcing rod 29 is slidably arranged inside the chute 28. One end of the reinforcing rod 29 away from the movable plate 22 is fixedly connected to the column 20.
[0031] Through the above structural design, when using the environment-friendly electroplating device for a large automotive trim panel, the large automotive trim panel is firmly clamped by the gripper 27. After the installation is completed, the electric telescopic rod 25 is started. The electric telescopic rod 25 will drive the connecting plate 26 to move. The movement of the connecting plate 26 will drive the large automotive trim panel to slowly move out of or into the electrolytic tank 10 by using the gripper 27, which will prevent the electrolyte from splashing and improve the environmental friendliness. When a layer of electroplating is completed on the large automotive trim panel, the motor 21 is started. The motor 21 is convenient for driving the movable plate 22 to rotate. The rotation of the movable plate 22 is convenient for driving the support frame 23 to move. The movement of the support frame 23 is convenient for driving the large automotive trim panel to move into the plurality of electrolytic tanks 10 by using the gripper 27 and perform electroplating. The electroplating efficiency is high and the effect is good, thereby improving the quality of the large automotive trim panel.
[0032] The packing mechanism 3 is slidably arranged above the base 1. The packing mechanism 3 includes a buffer tank 30 filled with homogeneous catalyst inside. One side of the buffer tank 30 is fixedly communicated with a liquid outlet pipe 31, and the liquid outlet pipe 31 is located above the electrolytic tank 10. The top surface of the buffer tank 30 is detachably installed with a sealing cover 34, and the top surface of the sealing cover 34 is fixedly installed with the support frame 23. The bottom surface of the buffer tank 30 is fixedly provided with a slider 33. The outer side of the slider 33 is slidably provided with a guide rail 11, and the guide rail 11 is fixedly connected with the top surface of the base 1. An electric valve 32 is arranged on the liquid outlet pipe 31, and the electric valve 32 is used to open or close the liquid outlet pipe 31.
[0033] Through the above structural design, when using the environment-friendly electroplating device for large automotive trim panels, the movement of the support frame 23 will drive the rotation of the sealing cover 34. The rotation of the sealing cover 34 will drive the buffer tank 30 to move to the outside of the electrolytic tank 10. When the buffer tank 30 moves to the target position, the electric valve 32 will open the liquid outlet pipe 31, and the homogeneous catalyst in the buffer tank 30 will enter the electrolytic tank 10 through the liquid outlet pipe 31, thereby improving the electroplating efficiency of the large automotive trim panel.
[0034] Working principle: When using the environment-friendly electroplating device for large automotive trim panels, the large automotive trim panel is firmly clamped by the gripper 27. After the installation is completed, the electric telescopic rod 25 is started. The electric telescopic rod 25 will drive the connecting plate 26 to move. The movement of the connecting plate 26 will drive the large automotive trim panel to slowly move out of or into the electrolytic tank 10 by using the gripper 27, which will prevent the electrolyte from splashing and improve the environmental protection. When a layer of electroplating is completed on the large automotive trim panel, the motor 21 is started. The motor 21 is convenient for driving the movable plate 22 to rotate. The rotation of the movable plate 22 is convenient for driving the support frame 23 to move. The movement of the support frame 23 is convenient for driving the large automotive trim panel to move into several electrolytic tanks 10 by using the gripper 27 and performing electroplating. The electroplating efficiency is high and the effect is good, thereby improving the quality of the large automotive trim panel. At the same time, the movement of the support frame 23 will drive the rotation of the sealing cover 34. The rotation of the sealing cover 34 will drive the buffer tank 30 to move to the outside of the electrolytic tank 10. When the buffer tank 30 moves to the target position, the electric valve 32 will open the liquid outlet pipe 31, and the homogeneous catalyst in the buffer tank 30 will enter the electrolytic tank 10 through the liquid outlet pipe 31, thereby improving the electroplating efficiency of the large automotive trim panel.
[0035] Taking the above ideal embodiments of the present invention as an inspiration, through the above description, relevant staff can completely make various changes and modifications within the scope not deviating from the technical idea of this invention. The technical scope of this invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. An environmentally friendly electroplating device for a large automobile trim panel, comprising a base (1), wherein a plurality of electrolytic boxes (10) are evenly arranged on the top surface of the base (1), It is characterized in that Also includes, A control mechanism (2) is arranged above the base (1), and the control mechanism (2) comprises a column (20) fixedly connected to the center of the base (1), a motor (21) is fixedly arranged at one end of the column (20) away from the base (1), and a movable plate (22) is fixedly arranged on the top surface of the motor (21), a support frame (23) is fixedly arranged on the top surface of the movable plate (22), and a liftable control component is fixedly arranged on the bottom surface of the support frame (23); A filling mechanism (3) is slidably arranged above the base (1), and the filling mechanism (3) comprises a buffer barrel (30) filled with a homogeneous catalyst, one side of the buffer barrel (30) is fixedly connected to a liquid outlet pipe (31), and the liquid outlet pipe (31) is located above the electrolytic box (10).
2. The environmentally friendly electroplating device for large automobile trim panels according to claim 1, characterized in that: The control assembly comprises a fixing plate (24) fixedly connected to the support frame (23), and an electric telescopic rod (25) is fixedly arranged on the bottom surface of the fixing plate (24), a connecting plate (26) is fixedly arranged on the output end of the electric telescopic rod (25), and a clamp (27) for clamping a large automobile trim panel is fixedly arranged on the bottom surface of the connecting plate (26).
3. The environmentally friendly electroplating device for large automobile trim panels according to claim 1, characterized in that: A sliding groove (28) is provided on the outer side of the movable plate (22), a reinforcing rod (29) is slidably provided inside the sliding groove (28), and one end of the reinforcing rod (29) away from the movable plate (22) is fixedly connected to the column (20).
4. The environmentally friendly electroplating device for large automobile trim panels according to claim 1, characterized in that: A sealing cover (34) is detachably mounted on the top surface of the cache barrel (30), and the top surface of the sealing cover (34) is fixedly mounted on the support frame (23).
5. The environmentally friendly electroplating device for large automobile trim panels according to claim 1, characterized in that: A slider (33) is fixedly provided on the bottom surface of the buffer barrel (30), a guide rail (11) is slidably provided on the outer side of the slider (33), and the guide rail (11) is fixedly connected to the top surface of the base (1).
6. The environmentally friendly electroplating device for large automobile trim panels according to claim 1, characterized in that: The liquid outlet pipeline (31) is provided with an electric valve (32), and the electric valve (32) is used to open or close the liquid outlet pipeline (31).