Numerical control tufted carpet machine yarn cutting device convenient to install
By designing a yarn shearing device for easy installation by the CNC tufted carpet machine, the installation head and anti-slip pads are used to achieve rapid installation, and the wool waste is reduced through the telescopic rod and airbag ash cleaning mechanism, which solves the problems of inconvenient replacement of the device and the accumulation of waste, and improves the efficiency and reliability of the shearing operation.
Patent Information
- Application Number
- CN202422233215.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing CNC tufted carpet machine yarn shearing device is inconvenient to install when replacing, and it is easy to generate wool waste during the shearing process, affecting subsequent shearing operations.
A yarn shearing device for easy installation of CNC tufted carpet machine is designed, using a mounting head and anti-slip pad for easy installation, and the problem of wool waste is solved through telescopic rods and airbag ash cleaning mechanism.
The rapid installation and stable fixation of the device are achieved, reducing the generation and accumulation of wool waste, and improving the efficiency and reliability of shearing operations.
Smart Images

Figure CN223003137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tufted carpet processing, in particular to a yarn cutting device for a numerically controlled tufted carpet machine that is convenient for installation. Background Technique
[0002] A tufted carpet machine mainly pierces yarns into a base cloth woven from non-woven fabric through a series of needles and forms pile loops on the top of the base cloth, thereby constituting the surface of the carpet;
[0003] During the processing of a tufted carpet machine, the cutting of yarns is an important step. Especially when making cut-pile carpets, it is necessary to cut the pile loops to form a flat carpet surface. In addition, even when making loop-pile carpets, if the yarns are too long or not cut at the appropriate position, it may cause problems such as an uneven back of the carpet and many loose ends, affecting the beauty and durability of the carpet.
[0004] In order to overcome the above defects, there is a yarn cutting device for a numerically controlled tufted carpet machine in the prior art 1 (publication number: CN216473896U, Chinese patent with a publication date of May 10, 2022). The telescopic rod of the scissors cylinder is extended. At this time, the position of the cylinder joint moves. Since the two ends of the scissors connecting rod are respectively rotationally connected to the cylinder joint and the scissors, and the scissors are rotationally connected to the scissors cylinder fixing plate through a fixed rotating shaft, the movement of the cylinder joint drives the two scissors connecting rods to expand outwards, thereby causing the scissors to open. Then, the extending cylinder is used to drive the scissors cylinder fixing plate to extend, so that the scissors extend. The wool yarn to be cut is placed in the open scissors. Then, the scissors cylinder is contracted, so that the scissors are closed, thereby performing a cutting operation on the wool yarn. It effectively realizes that when the needle nozzle leaves the base cloth during the processing of loop-pile carpets by the numerically controlled tufted carpet machine, the yarn is automatically cut close to the base cloth to meet the process requirements, so that the back of the carpet is flat, the loose ends are reduced, and the yarn and glue are saved.
[0005] There is also a yarn cutting device in the prior art 2 (publication number: CN115874340A, Chinese patent with a publication date of March 31, 2023). During the operation of the loom, when the reed swings for beating-up, at this time, the reed controls the weft cutter to swing synchronously in the opposite direction through the first transmission unit and the second transmission unit to cut the weft yarn introduced and clamped in the weft guide opening. It does not require additional electrical control equipment to control the accurate cutting of the weft cutter. Its control method is relatively stable and not prone to failures. When the reed swings for beating-up, the first rotating shaft in the reed drives the input bevel gear to rotate. The input bevel gear drives the transmission rod to rotate through the first transmission bevel gear. The transmission rod drives the first belt pulley to rotate through the second transmission bevel gear and the output bevel gear. The first belt pulley drives the second belt pulley to rotate through the transmission belt to control the weft cutter to swing synchronously in the opposite direction to cut the weft yarn introduced and clamped in the weft guide opening.
[0006] Although the prior art 1 and the prior art 2 can cut the yarn, the steps are rather cumbersome during the installation of their devices. When the user needs to replace the cutting device, the replacement is inconvenient. At the same time, when the cutting device cuts the yarn, some fluff waste will be generated from the yarn, and the waste accumulates at the blade position, which easily affects the subsequent cutting operation.
[0007] Therefore, we propose a yarn cutting device for a numerically controlled tufting carpet machine that is easy to install to solve the above-mentioned problems. Summary of the Utility Model
[0008] The purpose of the present utility model is to provide a yarn cutting device for a numerically controlled tufting carpet machine that is easy to install, so as to solve the problems mentioned in the above background technology that when the user needs to replace the cutting device, the replacement is inconvenient, and at the same time, when the cutting device cuts the yarn, some fluff waste will be generated from the yarn, and the waste accumulates at the blade position, which easily affects the subsequent cutting operation.
[0009] To achieve the above purpose, the present utility model provides the following technical solution: A yarn cutting device for a numerically controlled tufting carpet machine that is easy to install, including an installation head, the lower surface of the installation head is fixedly connected with a fixing plate, and the center of the lower surface of the fixing plate is fixedly connected with a telescopic rod, and the output end of the telescopic rod is fixedly connected with a connecting plate, and at the same time, a cutting knife is fixedly connected to the lower side of the connecting plate;
[0010] Anti-slip pad, an anti-slip pad is fixedly connected inside the installation head, and a first elastic piece is fixedly connected to the side of the anti-slip pad, and an auxiliary mechanism for quickly installing the cutting device is arranged on the side of the installation head;
[0011] Activity groove, the activity groove is opened on the side of the lower surface of the fixing plate, and two groups of air bags are fixedly connected to the inner side of the activity groove, and a dust cleaning mechanism for preventing interference from cutting scraps is arranged between the inner sides of the two groups of air bags and the side of the connecting plate.
[0012] Further, the auxiliary mechanism includes an auxiliary elastic piece, the auxiliary elastic piece is fixedly connected to the inner side of the first elastic piece, a screw rod is threadedly connected to the side of the installation head, and a handle is fixedly connected to the outer side of the screw rod.
[0013] Further, the first elastic piece is arranged in a zigzag structure, and the first elastic piece extends to the outside of the installation head, and the first elastic piece is symmetrically arranged about the center point of the installation head.
[0014] Further, the auxiliary elastic piece is arranged at the inner side end of the first elastic piece, and the auxiliary elastic piece protrudes towards the inside of the installation head.
[0015] Furthermore, the dust cleaning mechanism includes a limiting rod fixedly connected to the lower surface of the fixed plate. A slider is nested on the outer side of the limiting rod, and a rotating rod is hinged to the outer side of the slider. The other end of the rotating rod is hinged to the side of the connecting plate. An extrusion plate is fixedly connected to the inner side of the slider, and the extrusion plate is fixedly connected to the inner sides of two air bags. A blowing port is provided on the air bag.
[0016] Furthermore, the limiting rod is arranged at the central position of the moving groove. The extrusion plate drives the rotating rod and the slider to form a rotating structure through a telescopic rod, and the slider forms a rotating structure with the limiting rod through the rotating rod.
[0017] Furthermore, the extrusion plate is nested inside the moving groove, and the extrusion plate forms a rotating structure with the moving groove through the slider.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0019] 1. The user can snap the device onto the carpet machine through the mounting head. At the same time, the anti-slip pad can increase the resistance between the mounting head and the carpet machine during installation, reducing the occurrence of the device slipping down during installation.
[0020] 2. Through the elasticity of the first elastic sheet itself, the contact between the mounting head and the carpet machine can be made more firm. At the same time, the auxiliary elastic sheet better contacts with the carpet machine through its own elastic effect, further improving the installation effect of the mounting head.
[0021] 3. After the initial installation of the mounting head is completed, the handle can be rotated, causing the handle to drive the screw rod to rotate and the screw rod to gradually move towards the inside of the mounting head. At this time, the inner end of the screw rod abuts against the body of the carpet machine, further improving the stability of the installation docking of the mounting head and making the installation process of the device more convenient.
[0022] 4. When the yarn needs to be cut, the telescopic rod can be started. At this time, the telescopic rod synchronously drives the connecting plate to move, causing the connecting plate to drive the cutting knife to cut the yarn. During the movement of the connecting plate, the two ends of the rotating rod will be synchronously driven to rotate. When the rotating rod rotates, it will drive the slider to slide along the limiting rod. At this time, the limiting rod will limit the slider, further improving the stability of the slider during movement and enabling the connecting plate to stably drive the cutting knife to cut the yarn.
[0023] 5. When the slider slides, it will synchronously drive the extrusion plate to slide inside the moving groove, thereby squeezing the two air bags on both sides. The air bag is squeezed, and the gas inside it will be discharged outward through the blowing port, thereby cleaning the lint adhered to the cutting knife and reducing the possibility of lint accumulating on the cutting knife and affecting the subsequent cutting effect of the cutting knife. Description of the Drawings
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;
[0025] Figure 2 It is a three-dimensional upward view structural schematic diagram of the present utility model;
[0026] Figure 3 It is a three-dimensional structural schematic diagram of the mounting head of the present utility model;
[0027] Figure 4 It is a three-dimensional structural schematic diagram of the fixing plate of the present utility model;
[0028] Figure 5 It is a three-dimensional sectional structural schematic diagram of the present utility model;
[0029] Figure 6 It is a three-dimensional structural schematic diagram of the airbag of the present utility model.
[0030] In the figure: 1. Mounting head; 2. Fixing plate; 3. First elastic sheet; 4. Auxiliary elastic sheet; 5. Anti-slip pad; 6. Handle; 7. Screw rod; 8. Activity groove; 9. Limit rod; 10. Telescopic rod; 11. Connecting plate; 12. Cutting knife; 13. Rotating rod; 14. Slide block; 15. Airbag; 16. Extrusion plate. Detailed Description of the Preferred Embodiments
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0032] Embodiment 1: As Figure 1 and Figure 2 shown in the technical solution, the present utility model provides the following technical solution: A yarn cutting device for a numerically controlled tufting carpet machine that is easy to install, discloses a mounting head 1, through which the device can be quickly installed, and at the same time, the yarn can be stably cut through the rotating rod 13:
[0033] Mounting head 1, the lower surface of the mounting head 1 is fixedly connected to a fixing plate 2, and the center of the lower surface of the fixing plate 2 is fixedly connected to a telescopic rod 10, and the output end of the telescopic rod 10 is fixedly connected to a connecting plate 11, and at the same time, the lower side of the connecting plate 11 is fixedly connected to a cutting knife 12;
[0034] The user can snap-fit the device onto the carpet machine through the mounting head 1. Meanwhile, the anti-slip pad 5 can increase the resistance between the mounting head 1 and the carpet machine during installation, reducing the occurrence of the device slipping downward during installation. When it is necessary to cut the yarn, the telescopic rod 10 can be activated. At this time, the telescopic rod 10 synchronously drives the connecting plate 11 to move, causing the connecting plate 11 to drive the cutting knife 12 to cut the yarn. During the movement of the connecting plate 11, both ends of the rotating rod 13 will be synchronously driven to rotate. When the rotating rod 13 is rotating, it will drive the slider 14 to slide along the limiting rod 9. At this time, the limiting rod 9 will limit the slider 14, thereby further improving the stability of the slider 14 during movement, enabling the connecting plate 11 to stably drive the cutting knife 12 to cut the yarn.
[0035] Embodiment 2: As Figure 1 、 Figure 2 and Figure 3 shown in the technical solution, the present utility model provides the following technical solution: A yarn cutting device for a numerically controlled tufting carpet machine that is easy to install, discloses an auxiliary mechanism, and the mounting head 1 can be stably installed through the auxiliary mechanism:
[0036] The anti-slip pad 5 is fixedly connected inside the mounting head 1, and a first elastic sheet 3 is fixedly connected to the side of the anti-slip pad 5. And an auxiliary mechanism for quickly installing the cutting device is provided on the side of the mounting head 1;
[0037] The auxiliary mechanism includes an auxiliary elastic sheet 4, and the auxiliary elastic sheet 4 is fixedly connected to the inner side of the first elastic sheet 3. A screw rod 7 is threadedly connected to the side of the mounting head 1, and a handle 6 is fixedly connected to the outer side of the screw rod 7. The first elastic sheet 3 is arranged in a zigzag structure, and the first elastic sheet 3 extends to the outside of the mounting head 1. And the first elastic sheet 3 is symmetrically arranged about the center point of the mounting head 1. The auxiliary elastic sheet 4 is arranged at the inner side end of the first elastic sheet 3, and the auxiliary elastic sheet 4 protrudes inward from the mounting head 1.
[0038] Through the elasticity of the first elastic sheet 3 itself, the contact between the mounting head 1 and the carpet machine can be made more firm. At the same time, the auxiliary elastic sheet 4 better contacts with the carpet machine through its own elastic action, further improving the installation effect of the mounting head 1. After the initial installation of the mounting head 1 is completed, the handle 6 can be rotated, causing the handle 6 to drive the screw rod 7 to rotate, and causing the screw rod 7 to gradually move inward toward the mounting head 1. At this time, the inner end of the screw rod 7 abuts against the carpet machine body, further improving the stability of the installation docking of the mounting head 1, and making the installation of the device more convenient during the installation process.
[0039] Embodiment 3: As Figure 2 、 Figure 4 、 Figure 5 and Figure 6For the technical solution shown, the present utility model provides the following technical solution: A yarn cutting device for a numerically controlled tufting carpet machine that is easy to install, discloses a dust cleaning mechanism, and can prevent interference from shearing waste chips through the dust cleaning mechanism:
[0040] The movable groove 8 is opened on the side of the lower surface of the fixed plate 2, and two groups of air bags 15 are fixedly connected to the inner side of the movable groove 8, and a dust cleaning mechanism that can prevent interference from shearing waste chips is provided between the inner sides of the two groups of air bags 15 and the side of the connecting plate 11;
[0041] The dust cleaning mechanism includes a limiting rod 9, the limiting rod 9 is fixedly connected to the lower surface of the fixed plate 2, and a sliding block 14 is nested on the outer side of the limiting rod 9, and a rotating rod 13 is hinged to the outer side of the sliding block 14, and the other end of the rotating rod 13 is hinged to the side of the connecting plate 11. An extrusion plate 16 is fixedly connected to the inner side of the sliding block 14, and the extrusion plate 16 is fixedly connected to the inner sides of the two groups of air bags 15, and a blowing port is provided on the air bag 15. The limiting rod 9 is arranged at the central position of the movable groove 8. The extrusion plate 16 drives the rotating rod 13 and the sliding block 14 to form a rotating structure through the telescopic rod 10. The sliding block 14 forms a rotating structure with the limiting rod 9 through the rotating rod 13. The extrusion plate 16 is nested in the movable groove 8, and the extrusion plate 16 forms a rotating structure with the movable groove 8 through the sliding block 14.
[0042] While the sliding block 14 is sliding, it will synchronously drive the extrusion plate 16 to slide inside the movable groove 8, thereby squeezing the two sets of air bags 15 arranged on both sides. The air bags 15 are squeezed, and the gas inside them will be discharged outward through the blowing port, thereby cleaning the lint adhered to the cutting knife 12, reducing the possibility of lint accumulating on the cutting knife 12 and affecting the subsequent cutting effect of the cutting knife 12.
[0043] The content not detailedly described in this specification belongs to the known prior art of those skilled in the art.
[0044] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A yarn cutting device for a CNC tufted carpet machine which is easy to install, comprising an installation head (1), a fixing plate (2) being fixedly connected to the lower surface of the installation head (1), a telescopic rod (10) being fixedly connected to the center of the lower surface of the fixing plate (2), and a connecting plate (11) being fixedly connected to the output end of the telescopic rod (10), and a cutting knife (12) being fixedly connected to the lower side of the connecting plate (11); Features: Also includes: The anti-skid pad (5) is fixedly connected to the inside of the installation head (1), and the side of the anti-skid pad (5) is fixedly connected to the first elastic sheet (3), and the side of the installation head (1) is provided with an auxiliary mechanism for quickly installing the shearing device; A movable groove (8) is provided on the side of the lower surface of the fixed plate (2), and two groups of air bags (15) are fixedly connected to the inner side of the movable groove (8), and a cleaning mechanism capable of preventing interference from shearing waste is provided between the inner side of the two groups of air bags (15) and the side of the connecting plate (11).
2. The easy-to-install CNC tufted carpet machine yarn cutting device according to claim 1, characterized in that: The auxiliary mechanism comprises an auxiliary spring sheet (4), wherein the auxiliary spring sheet (4) is fixedly connected to the inner side of the first spring sheet (3), a screw rod (7) is threadedly connected to the side of the mounting head (1), and a handle (6) is fixedly connected to the outer side of the screw rod (7).
3. The easy-to-install CNC tufted carpet machine yarn cutting device according to claim 2, characterized in that: The first spring piece (3) is arranged in a zigzag structure, and the first spring piece (3) extends to the outside of the mounting head (1), and the first spring piece (3) is arranged symmetrically about the center point of the mounting head (1).
4. The easy-to-install CNC tufted carpet machine yarn cutting device according to claim 2, characterized in that: The auxiliary spring piece (4) is arranged at the inner side end of the first spring piece (3), and the auxiliary spring piece (4) is arranged to protrude toward the inner side of the mounting head (1).
5. The easy-to-install CNC tufted carpet machine yarn cutting device according to claim 1, characterized in that: The dust cleaning mechanism comprises a limit rod (9), the limit rod (9) is fixedly connected to the lower surface of the fixed plate (2), and a slider (14) is nested and connected to the outer side of the limit rod (9), and a rotating rod (13) is hinged to the outer side of the slider (14), and the other end of the rotating rod (13) is hinged to the side of the connecting plate (11), and an extrusion plate (16) is fixedly connected to the inner side of the slider (14), and the extrusion plate (16) is fixedly connected to the inner side of two groups of air bags (15), and an air blowing port is provided on the air bag (15).
6. The easy-to-install CNC tufted carpet machine yarn cutting device according to claim 5, characterized in that: The limiting rod (9) is arranged at the center position of the movable groove (8); the extrusion plate (16) drives the rotating rod (13) and the sliding block (14) to form a rotating structure through the telescopic rod (10); and the sliding block (14) forms a rotating structure through the rotating rod (13) and the limiting rod (9).
7. The easy-to-install CNC tufted carpet machine yarn cutting device according to claim 5, characterized in that: The extrusion plate (16) is nested and connected inside the movable groove (8), and the extrusion plate (16) forms a rotating structure with the movable groove (8) through the slider (14).
Citation Information
Patent Citations
Yarn shearing device
CN115874340A
Yarn cutting device of numerical control tufted carpet machine
CN216473896U