Full-automatic winding machine for magnetic ring inductor

Abstract

The utility model provides a magnet ring inductance full-automatic winding machine relates to magnet ring inductance technical field, including carrying subassembly and winding mechanism, one end top of carrying subassembly is equipped with the clamping feeding and discharging mechanism of bolt assembly, and the side end of clamping feeding and discharging mechanism is equipped with the inductance magnet ring body of arc clamping, and the winding mechanism is equipped with the winding mechanism. A winding mechanism assembled by a bolt is arranged above the other end of the carrying assembly, and an auxiliary operating mechanism assembled by the bolt is arranged above the side of the carrying assembly; according to the utility model, under the common cooperation of the side arm, the hydraulic telescopic column, the electric guide wheel, the fixed insertion block, the side hydraulic telescopic frame, the transverse connecting strip and the movable insertion strip, the inductance magnetic ring body is wound by the winding mechanism, and then a wire harness can be effectively cut off under the cooperation of the rotating seat, the mechanical arm, the hydraulic clamp and the clamping scissors; therefore, the automatic processing effect is achieved, the automation degree of the equipment is improved, and the burden of a user is greatly reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic ring inductors, in particular to a fully automatic winding machine for magnetic ring inductors. Background Art

[0002] Magnetic ring inductors are commonly used anti-interference components in electronic circuits and have a good inhibitory effect on high-frequency noise. They are generally assembled with ferrite materials and copper wires. Magnetic ring inductors have different impedance characteristics at different frequencies. Generally, the impedance is very small at low frequencies, and when the signal frequency increases, the impedance of the magnetic ring will increase sharply. Currently, when producing magnetic ring inductors, automatic winding equipment is generally used to wind copper wires on the surface of the magnetic ring to process magnetic ring inductors.

[0003] When the existing fully automatic winding machine is in use, such as the application number CN202122528262.3, which belongs to the technical field of magnetic ring inductor winding, in particular to a fully automatic winding machine for magnetic ring inductors, including a bearing plate. Universal self-locking wheels are fixed at the four corners of the bottom of the bearing plate. Two square sleeves are fixed on the top of the bearing plate. First springs are fixed inside both ends of the two square sleeves, and the top ends of the first springs are fixed with T-shaped rods. Through the settings of the bearing plate, direction sleeves, first springs, T-shaped rods, connecting rods, stoppers, second springs, L-shaped slide rails, filter plates, inserts and fixing components, when the automatic winding machine body moves; however, in the above technology, it is still necessary to manually load and unload products, and the degree of automation is not good. Therefore, the utility model proposes a fully automatic winding machine for magnetic ring inductors to solve the problems existing in the prior art. Summary of the Utility Model

[0004] In view of the above problems, the utility model proposes a fully automatic winding machine for magnetic ring inductors. The fully automatic winding machine for magnetic ring inductors mainly utilizes the common cooperation of side arms, hydraulic telescopic seats, electric guide wheels, fixed inserts, side hydraulic telescopic frames, horizontal connecting bars and movable inserts to enable the inductor magnetic ring body to undergo winding processing by the winding mechanism. Then, through the cooperation of the rotating seat, robotic arm, hydraulic clamp and clamping scissors, the wire harness can be effectively cut off, thereby achieving the effect of automatic processing, improving the automation degree of the equipment, and greatly reducing the burden on users.

[0005] To achieve the purpose of the utility model, the utility model is realized through the following technical solutions: A fully automatic winding machine for magnetic ring inductors includes a loading component and a winding mechanism. Above one end of the loading component, there is a clamping feeding and discharging mechanism assembled with bolts, and an inductor magnetic ring body with arc-shaped clamping is arranged at the side end of the clamping feeding and discharging mechanism. Above the other end of the loading component, there is a winding mechanism assembled with bolts. Above the side of the loading component, there is an auxiliary operation mechanism assembled with bolts.

[0006] The winding mechanism includes a second assembly base, a hydraulic telescopic column, a pneumatic telescopic arm, an assembly partition, a driving motor, a driving gear, a limiting cabin, a side gear, a toothed ring, a disassembly and assembly tooth seat, and a bobbin. The second assembly base is arranged above the other end of the carrying assembly. A hydraulic telescopic column is arranged on the top side of the second assembly base, and a pneumatic telescopic arm is arranged on one side above the hydraulic telescopic column. The output end of the pneumatic telescopic arm is provided with an assembly partition, and the inner end of the assembly partition is provided with a driving gear connected to the output end of the driving motor. The driving gear is meshed and connected with a toothed ring. The toothed ring is clamped and connected with a limiting cabin for installing the side gear. One inner side of the toothed ring is provided with a disassembly and assembly tooth seat connected by bolts, and the inner end side of the disassembly and assembly tooth seat is provided with a bobbin.

[0007] As a preferred embodiment of the present invention, the limiting cabin has an arc-shaped notch structure, and the central axes of the side gear and the toothed ring are distributed annularly.

[0008] As a preferred embodiment of the present invention, the carrying assembly includes a moving wheel, a wheel plate, a storage rack, a carrying substrate, and a control panel. The moving wheel is arranged above the wheel plate, and a storage rack for installing the control panel is arranged on the top side of the wheel plate. The carrying substrate is arranged on the top side of the storage rack.

[0009] As a preferred embodiment of the present invention, the clamping feeding and discharging mechanism includes a first assembly base, a main hydraulic telescopic frame, an electric rotating seat, a fixed middle cabin, side arms, a hydraulic telescopic seat, an electric guide wheel, a fixed plug, a side hydraulic telescopic frame, a cross connecting bar, and a movable plug. The main hydraulic telescopic frame is connected to the upper end of one side of the carrying substrate by bolts through the first assembly base. An electric rotating seat is arranged on the top side of the main hydraulic telescopic frame, and the output end of the electric rotating seat is provided with a fixed middle cabin. Annularly distributed side arms are arranged on the side of the fixed middle cabin.

[0010] As a preferred embodiment of the present invention, the outer end of the side arm is provided with a hydraulic telescopic seat, and electric guide wheels are arranged above both ends of the hydraulic telescopic seat. A fixed plug is arranged at the outer end of the hydraulic telescopic seat. A side hydraulic telescopic frame is arranged on the top side of the hydraulic telescopic seat, and the output end of the side hydraulic telescopic frame is provided with a cross connecting bar. A movable plug is arranged below one end of the cross connecting bar.

[0011] As a preferred embodiment of the present invention, the auxiliary operation mechanism includes an end frame, a rotating seat, a robotic arm, a hydraulic clamp, and a clamping shear. The end frame is arranged above the side of the carrying substrate. A rotating seat is arranged on the top side of the end frame, and the output end of the rotating seat is provided with a robotic arm. A hydraulic clamp for installing the clamping shear is arranged at one end of the robotic arm.

[0012] The beneficial effects of the present utility model are as follows:

[0013] The present utility model mainly utilizes the combined cooperation of side arms, hydraulic telescopic seats, electric guide wheels, fixed insertion blocks, side hydraulic telescopic frames, horizontal connecting bars and movable insertion bars, so that the inductor magnetic ring body undergoes winding treatment by the winding mechanism, and then through the cooperation of the rotating seat, robotic arm, hydraulic fixture and clamping scissors, the wire harness can be effectively cut, thus achieving the effect of automatic processing, improving the automation degree of the equipment, and greatly reducing the burden on users. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0015] Figure 2 is a bottom three-dimensional structural schematic diagram of the present utility model;

[0016] Figure 3 is a three-dimensional structural schematic diagram of the clamping feeding and discharging mechanism of the present utility model;

[0017] Figure 4 is a three-dimensional structural schematic diagram of the winding mechanism of the present utility model.

[0018] Wherein: 1. Mounting assembly; 101. Movable wheel; 102. Wheel plate; 103. Storage rack; 104. Mounting substrate; 105. Control panel; 2. Clamping feeding and discharging mechanism; 201. First assembly base; 202. Main hydraulic telescopic frame; 203. Electric rotating seat; 204. Fixed middle cabin; 205. Side arm; 206. Hydraulic telescopic seat; 207. Electric guide wheel; 208. Fixed insertion block; 209. Side hydraulic telescopic frame; 2010. Horizontal connecting bar; 2011. Movable insertion bar; 3. Inductor magnetic ring body; 4. Winding mechanism; 401. Second assembly base; 402. Hydraulic telescopic frame; 403. Pneumatic telescopic arm; 404. Assembly partition; 405. Driving motor; 406. Driving gear; 407. Limit cabin; 408. Side gear; 409. Tooth ring; 4010. Disassembly and assembly tooth seat; 4011. Bobbin; 5. Auxiliary operation mechanism; 501. End frame; 502. Rotating seat; 503. Robotic arm; 504. Hydraulic fixture; 505. Clamping scissors. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] In order to deepen the understanding of the present utility model, the following will further describe the present utility model in detail with reference to embodiments. These embodiments are only used to explain the present utility model and do not limit the protection scope of the present utility model.

[0020] According to Figures 1-4As shown in the figure, this embodiment proposes a fully automatic winding machine for magnetic ring inductors, which includes a mounting component 1 and a winding mechanism 4. Above one end of the mounting component 1, there is a clamping feeding and discharging mechanism 2 assembled with bolts, and on the side end of the clamping feeding and discharging mechanism 2, there is an inductor magnetic ring body 3 with an arc-shaped clamp. Above the other end of the mounting component 1, there is a winding mechanism 4 assembled with bolts. Above the side of the mounting component 1, there is an auxiliary operation mechanism 5 assembled with bolts;

[0021] The winding mechanism 4 includes a second assembly base 401, a hydraulic telescopic column 402, a pneumatic telescopic arm 403, an assembly partition 404, a driving motor 405, a driving gear 406, a limiting cabin 407, a side gear 408, a toothed ring 409, a disassembly and assembly tooth seat 4010, and a bobbin 4011. The second assembly base 401 is arranged above the other end of the mounting component 1. On the top side of the second assembly base 401, there is a hydraulic telescopic column 402. Above one side of the hydraulic telescopic column 402, there is a pneumatic telescopic arm 403. The output end of the pneumatic telescopic arm 403 is provided with an assembly partition 404. Inside the assembly partition 404, there is a driving gear 406 connected to the output end of the driving motor 405. The driving gear 406 is meshed with a toothed ring 409. The toothed ring 409 is engaged with a limiting cabin 407 where a side gear 408 is installed. Inside one end of the toothed ring 409, there is a disassembly and assembly tooth seat 4010 connected by bolts. Inside the side of the disassembly and assembly tooth seat 4010, there is a bobbin 4011.

[0022] The limiting cabin 407 has an arc-shaped notch structure, and the central axes of the side gear 408 and the toothed ring 409 are distributed in a ring shape.

[0023] In this embodiment, when the inductor magnetic ring body 3 rotates, the hydraulic telescopic column 402 and the pneumatic telescopic arm 403 cooperate with each other to make the toothed ring 409 and the disassembly and assembly tooth seat 4010 clamp and connect the inductor magnetic ring body 3. Then, the driving motor 405 outputs power to drive the output end to operate. When the driving motor 405 outputs power to drive the driving gear 406 and the side gear 408 to engage and drive, the toothed ring 409 rotates, so that the wire on the bobbin 4011 is wound around the edge side of the inductor magnetic ring body 3.

[0024] The mounting component 1 includes a moving wheel 101, a wheel plate 102, a storage rack 103, a mounting substrate 104, and a control panel 105. Above the moving wheel 101, there is a wheel plate 102. On the top side of the wheel plate 102, there is a storage rack 103 for installing the control panel 105. On the top side of the storage rack 103, there is a mounting substrate 104.

[0025] In this embodiment, during use, the device is moved to the desired position by the moving wheels 101 under the wheel plate 102. After the device is moved to the processing position, a large number of bobbin holders 4011 and the inductor magnetic ring body 3 are placed on the storage rack 103, and the carrier substrate 104 is assembled and spliced with the clamping feeding and discharging mechanism 2, the winding mechanism 4, and the auxiliary operation mechanism 5.

[0026] The clamping feeding and discharging mechanism 2 includes a first assembly base 201, a main hydraulic telescopic frame 202, an electric rotating seat 203, a fixed middle cabin 204, side arms 205, a hydraulic telescopic seat 206, an electric guide wheel 207, a fixed insert block 208, a side hydraulic telescopic frame 209, a horizontal connecting bar 2010, and a movable insert bar 2011. The main hydraulic telescopic frame 202 is bolted to the upper end of one side of the carrier substrate 104 through the first assembly base 201. An electric rotating seat 203 is provided on the top side of the main hydraulic telescopic frame 202, and the output end of the electric rotating seat 203 is provided with a fixed middle cabin 204. Annularly distributed side arms 205 are provided on the side of the fixed middle cabin 204.

[0027] In this embodiment, when processing is required, after the main hydraulic telescopic frame 202 outputs power to drive the output end to operate, the output end of the main hydraulic telescopic frame 202 can drive the electric rotating seat 203 to run to a suitable height, and the electric rotating seat 203 outputs power to drive the output end to operate to drive the fixed middle cabin 204 to rotate. When the fixed middle cabin 204 rotates, the hydraulic telescopic seat 206 can be aligned with the required orientation.

[0028] The outer ends of the side arms 205 are provided with hydraulic telescopic seats 206. Electric guide wheels 207 are provided above both ends of the hydraulic telescopic seats 206. A fixed insert block 208 is provided at the outer end of the hydraulic telescopic seat 206. A side hydraulic telescopic frame 209 is provided on the top side of the hydraulic telescopic seat 206. The output end of the side hydraulic telescopic frame 209 is provided with a horizontal connecting bar 2010, and a movable insert bar 2011 is provided below one end of the horizontal connecting bar 2010.

[0029] In this embodiment, after the inductor magnetic ring body 3 is placed on the hydraulic telescopic seat 206 and abuts against one side of the electric guide wheel 207, then the side hydraulic telescopic frame 209 outputs power to drive the output end to operate, so that the horizontal connecting bar 2010 drives the movable insert bar 2011 to be inserted into the hydraulic telescopic seat 206, and then the electric guide wheel 207 is rotated to drive the inductor magnetic ring body 3 to rotate.

[0030] The auxiliary operating mechanism 5 includes an end frame 501, a rotating seat 502, a robotic arm 503, a hydraulic fixture 504, and a clamping shear 505. The end frame 501 is arranged above the side of the mounting substrate 104. A rotating seat 502 is provided on the top side of the end frame 501, and the output end of the rotating seat 502 is provided with a robotic arm 503. One end of the robotic arm 503 is provided with a hydraulic fixture 504 for mounting the clamping shear 505.

[0031] In this embodiment, after the inductor magnetic ring body 3 finishes winding the wire harness, the rotating seat 502 is operated to drive the robotic arm 503 to move to a suitable position. Then, after the robotic arm 503 performs hinge transmission, the wire harness is sheared under the mutual cooperation of the hydraulic fixture 504 and the clamping shear 505, and can be clamped and transferred, so as to achieve the effect of improving automation.

[0032] The working principle of this fully automatic magnetic ring inductor winding machine is as follows: When in use, under the action of the moving wheel 101 below the wheel plate 102, the equipment is moved to the position at that time. After the equipment is moved to the processing position, a large number of bobbin holders 4011 and inductor magnetic ring bodies 3 are placed through the storage rack 103, and the carrier substrate 104 is used to assemble and join the clamping feeding and discharging mechanism 2, the winding mechanism 4, and the auxiliary operation mechanism 5. When processing is required, the main hydraulic telescopic frame 202 outputs power to drive the output end to operate, so that the output end of the main hydraulic telescopic frame 202 can drive the electric rotating seat 203 to run to a suitable height, and the electric rotating seat 203 outputs power to drive the output end to operate to drive the fixed middle cabin 204 to rotate. When the fixed middle cabin 204 rotates, the hydraulic telescopic seat 206 can be aligned with the required orientation. After placing the inductor magnetic ring body 3 on the hydraulic telescopic seat 206 and attaching it to one side of the electric guide wheel 207, the side hydraulic telescopic frame 209 outputs power to drive the output end to operate, so that the cross connecting bar 2010 drives the movable insert 2011 to be inserted into the hydraulic telescopic seat 206. Then, the electric guide wheel 207 is rotated to drive the inductor magnetic ring body 3 to rotate. When the inductor magnetic ring body 3 rotates, the hydraulic telescopic column 402 and the pneumatic telescopic arm 403 cooperate with each other to make the toothed ring 409 and the disassembly and assembly toothed seat 4010 engage and connect the inductor magnetic ring body 3. Then, the drive motor 405 outputs power to drive the output end to operate. When the drive motor 405 outputs power to drive the driving gear 406 and the side gear 408 to engage and drive, the toothed ring 409 rotates, so that the wire on the bobbin holder 4011 is wound around the edge side of the inductor magnetic ring body 3. After the inductor magnetic ring body 3 finishes winding the wire harness, the rotating seat 502 operates to drive the robotic arm 503 to run to a suitable position. Then, after the robotic arm 503 performs hinge transmission, the hydraulic clamp 504 and the clamping scissors 505 cooperate with each other to cut the wire harness and can perform clamping and transfer, thereby achieving the effect of improving automation.

[0033] The above shows and describes the basic principles, main features, and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic winding machine for a magnetic ring inductor, comprising a mounting assembly (1) and a winding mechanism (4), characterized in that: A clamping feeding and discharging mechanism (2) assembled with bolts is arranged above one end of the carrying component (1), and an arc-shaped clamping inductor magnetic ring body (3) is arranged at the side end of the clamping feeding and discharging mechanism (2); a winding mechanism (4) assembled with bolts is arranged above the other end of the carrying component (1), and an auxiliary operating mechanism (5) assembled with bolts is arranged above the side of the carrying component (1); The winding mechanism (4) comprises a second assembly base (401), a hydraulic telescopic column (402), a pneumatic telescopic arm (403), an assembly partition (404), a driving motor (405), a driving gear (406), a limiting cabin (407), a side gear (408), a gear ring (409), a disassembly and assembly gear seat (4010) and a bobbin (4011), wherein the second assembly base (401) is arranged above the other end of the carrying component (1), a hydraulic telescopic column (402) is arranged on the top side of the second assembly base (401), and a pneumatic telescopic arm (403) is arranged on the upper side of the hydraulic telescopic column (402). A pneumatic telescopic arm (403) is provided, wherein an assembly partition (404) is provided at the output end of the pneumatic telescopic arm (403), and an inner end of the assembly partition (404) is provided with a driving gear (406) connected to the output end of a driving motor (405), and the driving gear (406) is meshingly connected with a gear ring (409), and the gear ring (409) is snap-connected with a limit cabin (407) for mounting a side gear (408), and a disassembly and assembly gear seat (4010) connected by bolts is provided on the inner side of one end of the gear ring (409), and a wire drum (4011) is provided on the inner end side of the disassembly and assembly gear seat (4010).

2. The fully automatic winding machine for magnetic ring inductors according to claim 1 is characterized in that: The limiting compartment (407) has an arc-shaped notch structure, and the central axes of the side gear (408) and the gear ring (409) are distributed in a ring shape.

3. The fully automatic winding machine for magnetic ring inductors according to claim 1 is characterized in that: The carrying assembly (1) comprises a moving wheel (101), a wheel plate (102), a storage rack (103), a carrying substrate (104) and a control panel (105); the wheel plate (102) is arranged above the moving wheel (101), and the storage rack (103) on which the control panel (105) is installed is arranged on the top side of the wheel plate (102); and the carrying substrate (104) is arranged on the top side of the storage rack (103).

4. The fully automatic winding machine for magnetic ring inductors according to claim 3 is characterized in that: The clamping feeding and discharging mechanism (2) comprises a first assembly base (201), a main hydraulic telescopic frame (202), an electric rotating seat (203), a fixed middle cabin (204), a side arm (205), a hydraulic telescopic seat (206), an electric guide wheel (207), a fixed plug block (208), a side hydraulic telescopic frame (209), a cross connecting bar (2010) and a movable plug bar (2011); the main hydraulic telescopic frame (202) is bolted to the top of one end of the mounting base (104) through the first assembly base (201); the electric rotating seat (203) is arranged on the top side of the main hydraulic telescopic frame (202); and the output end of the electric rotating seat (203) is arranged with a fixed middle cabin (204); and the side of the fixed middle cabin (204) is arranged with annularly distributed side arms (205).

5. The fully automatic winding machine for magnetic ring inductors according to claim 4 is characterized in that: The outer end of the side arm (205) is provided with a hydraulic telescopic seat (206), and electric guide wheels (207) are provided above both ends of the hydraulic telescopic seat (206), the outer end of the hydraulic telescopic seat (206) is provided with a fixed plug block (208), the top side of the hydraulic telescopic seat (206) is provided with a side hydraulic telescopic frame (209), and the output end of the side hydraulic telescopic frame (209) is provided with a cross connecting bar (2010), and a movable plug bar (2011) is provided below one end of the cross connecting bar (2010).

6. The fully automatic winding machine for magnetic ring inductors according to claim 3 is characterized in that: The auxiliary operating mechanism (5) includes an end frame (501), a rotating seat (502), a mechanical arm (503), a hydraulic clamp (504) and a clamping shear (505), wherein the end frame (501) is arranged above the side of the mounting substrate (104), a rotating seat (502) is arranged on the top side of the end frame (501), and a mechanical arm (503) is arranged at the output end of the rotating seat (502), and a hydraulic clamp (504) for installing the clamping shear (505) is arranged at one end of the mechanical arm (503).

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