Egg product size grading equipment

By designing automated egg product size classification equipment, using water bath frames and conveying mesh belts and other components, the problems of low manual operation efficiency and inaccurate grading in the prior art are solved, efficient and accurate egg grading is achieved, and labor costs and egg damage risks are reduced.

CN223008187UActive Publication Date: 2025-06-24ZHUCHENG CHENGYU MACHINERY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422254691.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-06-24
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing quail egg grading device requires manual operation, which is inefficient and labor-intensive, and cannot accurately distinguish the subtle differences in eggs, resulting in inconsistent grading standards, easy equipment to be damaged, high maintenance costs, and may cause physical damage to the eggs and affect quality.

Method used

A large-scale grading equipment for egg products is designed, including egg-loading components and grading components. The water bath frame, rollers, guide rails, guide belts, conveying shafts, vortex air pumps and other components are used to achieve automatic conveying and cleaning of eggs, and high-precision grading is achieved through conveying mesh belts, movable rods, lifting rods and other components.

Benefits of technology

Automatic processing is realized, reducing manual intervention, improving production efficiency, ensuring high-precision grading, reducing labor costs, avoiding physical damage to eggs, and ensuring consistent quality of eggs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223008187U_ABST
    Figure CN223008187U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of egg product grading, in particular to egg product size grading equipment which comprises an egg feeding assembly, the egg feeding assembly comprises an egg feeding frame, the egg feeding frame is fixedly connected with a water bath frame, a rolling shaft is rotatably connected in the water bath frame, a guide rail is fixedly connected in the water bath frame, and the guide rail is rotatably connected with a guide belt. The surface of the guide belt is fixedly connected with a conveying shaft, the conveying shaft is used for conveying egg products, the egg feeding frame is fixedly connected with a vortex air pump, one end of the vortex air pump is fixedly connected with a guide pipe, and the end, away from the vortex air pump, of the guide pipe is fixedly connected with the water bath frame; the conveying net belt is fixedly connected with a fixed rod, the grading frame is slidably connected with a movable block, the surface of the movable block is in threaded connection with a lifting rod, and the lifting rod is used for controlling the movable rod to ascend and descend.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of egg product grading, and specifically to an egg product size grading device. Background Art

[0002] The quail egg grading device is used to grade quail eggs according to the size, weight and quality of the eggs. The device automatically divides quail eggs into different grades through sensors and sorting systems.

[0003] Many traditional devices require operators to manually place and remove quail eggs, which reduces efficiency and increases labor intensity. Traditional devices may not be able to accurately distinguish the subtle differences between eggs, resulting in inconsistent grading standards. Mechanical components are prone to wear, leading to frequent equipment failures and high maintenance and repair costs. Traditional grading equipment may cause physical damage to quail eggs, such as extrusion or collision, affecting the quality of the eggs. The processing speed of traditional devices is relatively slow, limiting the number of eggs processed per unit time.

[0004] In view of this, there is an urgent need for an egg product size grading device to improve the deficiencies of the existing technology. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an egg product size grading device to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the utility model provides an egg product size grading device, including an egg loading component. The egg loading component includes an egg loading frame, the egg loading frame is fixedly connected with a water bath frame, a roller is rotatably connected inside the water bath frame, a guide rail is fixedly connected inside the water bath frame, a guide belt is rotatably connected to the guide rail, a conveying shaft is fixedly connected to the surface of the guide belt, the conveying shaft is used for conveying egg products, the conveying shaft is gear-connected with a rotating shaft, the rotating shaft is used to drive the conveying shaft to rotate, the egg loading frame is fixedly connected with a vortex air pump, one end of the vortex air pump is fixedly connected with a conduit, and the end of the conduit away from the vortex air pump is fixedly connected with the water bath frame. The highest point of the conduit is higher than the water bath frame.

[0007] The device further includes a grading component. The grading component includes a grading frame, a cross beam is fixedly connected to the grading frame, a first sprocket is fixedly connected to the surface of the cross beam, a conveyor mesh belt is rotatably connected to the first sprocket, a chute is provided on the conveyor mesh belt, a movable rod is slidably connected to the chute, the movable rod moves up and down to control the grading size of the egg products, a fixed rod is fixedly connected to the conveyor mesh belt, a movable block is slidably connected to the grading frame, a lifting rod is threadedly connected to the surface of the movable block, and the lifting rod is used to control the rise and fall of the movable rod.

[0008] As a further improvement of the technical solution, a support leg is fixedly connected to the lower surface of the egg loading frame. One end of the rotating shaft is fixedly connected to a first driven gear, and the first driven gear meshes with a first driving gear. One end of the first driving gear is fixedly connected to a first motor, and a valve is fixedly connected to the surface of the conduit.

[0009] As a further improvement of the technical solution, the conveyor belt gear is connected to a transmission shaft. One end of the transmission shaft is fixedly connected to a second driven gear, and the second driven gear meshes with a second driving gear. One end of the second driving gear is fixedly connected to a second motor, and the second motor is used to drive the conveyor belt to rotate.

[0010] As a further improvement of the technical solution, a second sprocket is rotatably connected to one end of the cross beam. The second sprocket is used for limiting. A first-stage outlet is fixedly connected to the grading frame, and a baffle is fixedly connected above the first-stage outlet. The baffle is used to prevent the egg products from running off, and a second-stage outlet is fixedly connected to the grading frame.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] The egg product size grading equipment features automated processing: reducing manual intervention and improving production efficiency; high-precision grading: accurately grading according to set standards to ensure consistent quality; high-precision grading: accurately grading according to set standards to ensure consistent quality; labor saving: reducing reliance on manual labor and lowering labor costs. Description of the Drawings

[0013] Figure 1 It is a schematic diagram of the overall structure of Embodiment 1;

[0014] Figure 2 It is a schematic diagram of the egg loading component structure of Embodiment 1;

[0015] Figure 3 It is a schematic diagram of the grading component structure of Embodiment 1.

[0016] The meanings of each label in the figure are as follows:

[0017] 1. Egg loading component; 100. Egg loading frame; 101. Water bath frame; 102. Support leg; 103. Roller; 104. Guide rail; 105. Guide belt; 106. Conveyor shaft; 107. Rotating shaft; 108. First driven gear; 109. Vortex air pump; 110. Valve; 111. Conduit; 112. First driving gear; 113. First motor;

[0018] 2. Grading component; 200. Grading frame; 201. Cross beam; 202. Sprocket one; 203. Sprocket two; 204. Motor two; 205. Driving gear two; 206. Driven gear two; 207. Conveyor mesh belt; 208. Transmission shaft; 209. Movable rod; 210. Chute; 211. Fixed rod; 212. First-level outlet; 213. Baffle; 214. Second-level outlet; 215. Movable block; 216. Lifting rod. Detailed implementation

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] Embodiment

[0021] Please refer to Figures 1-3 As shown, this embodiment provides an egg product size grading device, including an egg loading component 1. The egg loading component 1 includes an egg loading frame 100. The egg loading frame 100 is fixedly connected with a water bath frame 101. A roller 103 is rotatably connected inside the water bath frame 101. A guide rail 104 is fixedly connected inside the water bath frame 101. A guide belt 105 is rotatably connected to the guide rail 104. A conveying shaft 106 is fixedly connected to the surface of the guide belt 105. The conveying shaft 106 is used for conveying egg products. The conveying shaft 106 is gear-connected to a rotating shaft 107. The rotating shaft 107 is used to drive the conveying shaft 106 to rotate. The egg loading frame 100 is fixedly connected with a vortex air pump 109. One end of the vortex air pump 109 is fixedly connected with a conduit 111. The end of the conduit 111 away from the vortex air pump 109 is fixedly connected with the water bath frame 101. The highest point of the conduit 111 is higher than the water bath frame 101;

[0022] The device further includes a grading component 2. The grading component 2 includes a grading frame 200. The grading frame 200 is fixedly connected with a cross beam 201. A sprocket one 202 is fixedly connected to the surface of the cross beam 201. A conveyor mesh belt 207 is rotatably connected to the sprocket one 202. A chute 210 is provided on the conveyor mesh belt 207. A movable rod 209 is slidably connected to the chute 210. The movable rod 209 moves up and down to control the grading size of the egg products. A fixed rod 211 is fixedly connected to the conveyor mesh belt 207. A movable block 215 is slidably connected to the grading frame 200. A lifting rod 216 is threadedly connected to the surface of the movable block 215. The lifting rod 216 is used to control the rising and falling of the movable rod 209.

[0023] The above working principle: First, a rotating roller 103 is installed in the water bath frame 101, and a guide rail 104 is fixed. A guide belt 105 is connected to the guide rail 104. A conveying shaft 106 is attached to the surface of the guide belt 105. The conveying shaft 106 is responsible for transporting the egg products to the subsequent processing area. The conveying shaft 106 is connected to the rotating shaft 107 through gears. The rotation of the rotating shaft 107 drives the conveying shaft 106 to rotate, thereby realizing the continuous transportation of the egg products. In addition, the vortex air pump 109 equipped on the egg loading frame 100 provides air flow to the water bath frame 101 through the conduit 111. This can effectively clean the egg products and maintain the humidity in the water bath frame 101. The highest point of the conduit 111 is designed higher than the water bath frame 101 to ensure that the air flow fully flows into the water bath frame 101. The grading component 2 is used to grade the egg products by size. The grading component 2 includes a grading frame 200 and a cross beam 201. A first sprocket 202 is installed on the cross beam 201. The first sprocket 202 drives the running of the conveyor mesh belt 207. A chute 210 is provided on the conveyor mesh belt 207. A movable rod 209 is slidably connected in the chute 210. The up and down movement of the movable rod 209 is used to adjust the grading size. By adjusting the height of the movable rod 209, the device can classify the egg products by size. A fixed rod 211 is also fixed on the conveyor mesh belt 207 to keep the mesh belt stable. A lifting rod 216 is threadedly connected between the grading frame 200 and the movable block 215. The lifting rod 216 controls the position of the movable block 215, and further adjusts the lifting of the movable rod 209, thereby realizing the precise grading of the egg products. The entire process ensures that the egg products can be processed efficiently and accurately during transportation and grading.

[0024] In order to drive the guide belt 105, therefore, in this embodiment, a support leg 102 is fixedly connected to the lower surface of the egg loading frame 100. One end of the rotating shaft 107 is fixedly connected to a first driven gear 108. The first driven gear 108 meshes with a first driving gear 112. One end of the first driving gear 112 is fixedly connected to a first motor 113. A valve 110 is fixedly connected to the surface of the conduit 111. The output shaft of the first motor 113 rotates, driving the first driving gear 112 to rotate, thereby driving the first driven gear 108 to rotate. The first driven gear 108 is fixedly connected to the rotating shaft 107, thereby driving the rotating shaft 107 to rotate, so that the device can continuously rotate.

[0025] In order to drive the conveyor belt 207 to rotate, in this embodiment, the conveyor belt 207 is connected to a transmission shaft 208 by gears. One end of the transmission shaft 208 is fixedly connected to a driven gear two 206. The driven gear two 206 meshes with a driving gear two 205. One end of the driving gear two 205 is fixedly connected to a motor two 204. The motor two 204 is used to drive the conveyor belt 207 to rotate. The output shaft of the motor two 204 rotates, driving the driving gear two 205 to rotate, thereby driving the driven gear two 206 to rotate. The driven gear two 206 is fixedly connected to the conveyor belt 207, thereby driving the conveyor belt 207 to rotate, enabling the device to rotate continuously.

[0026] In order to collect the graded egg products, in this embodiment, one end of the cross beam 201 is rotatably connected to a sprocket two 203. The sprocket two 203 is used for limiting. The grading frame 200 is fixedly connected with a first-level outlet 212. Above the first-level outlet 212, a baffle 213 is fixedly connected. The baffle 213 is used to prevent the egg products from running off track. The grading frame 200 is fixedly connected with a second-level outlet 214. By adjusting the lifting rod 216, the height of the movable block 215 is adjusted. When the movable rod 209 passes through the movable block 215, the movable block 215 limits the height of the movable rod 209, thereby achieving the effect of grading different sizes. After grading, they respectively fall into the first-level outlet 212 and the second-level outlet 214, thereby realizing the grading of the egg products.

[0027] When the egg product size grading equipment in this embodiment is specifically used, first, the device is powered on. There is a rotating roller 103 installed in the water bath frame 101. The output shaft of the first motor 113 rotates, driving the first driving gear 112 to rotate, thereby driving the first driven gear 108 to rotate. The first driven gear 108 is fixedly connected to the rotating shaft 107, thereby driving the rotating shaft 107 to rotate, and a guide rail 104 is fixed. A guide belt 105 is connected to the guide rail 104. The surface of the guide belt 105 is attached with a conveying shaft 106. The conveying shaft 106 is responsible for conveying the egg products to the subsequent processing area. The conveying shaft 106 is connected to the rotating shaft 107 through a gear. The rotation of the rotating shaft 107 drives the conveying shaft 106 to rotate, thereby realizing the continuous conveying of the egg products. In addition, the vortex air pump 109 equipped on the egg loading frame 100 provides air flow to the water bath frame 101 through the conduit 111. This can effectively clean the egg products and maintain the humidity in the water bath frame 101. The highest point of the conduit 111 is designed higher than the water bath frame 101 to ensure that the air flow fully flows into the water bath frame 101. The grading component 2 is used to grade the egg products by size. By adjusting the lifting rod 216, the height of the movable block 215 is adjusted. When the movable rod 209 passes through the movable block 215, the movable block 215 restricts the height of the movable rod 209, thereby realizing the effect of grading different sizes. After grading, they respectively fall into the first-level outlet 212 and the second-level outlet 214, thereby realizing the grading of the egg products. The grading component 2 includes a grading frame 200 and a cross beam 201. A first sprocket 202 is installed on the cross beam 201. The first sprocket 202 drives the conveyor mesh belt 207 to run. A chute 210 is provided on the conveyor mesh belt 207. A movable rod 209 is slidably connected in the chute 210. The up and down movement of the movable rod 209 is used to adjust the grading size. By adjusting the height of the movable rod 209, the equipment can classify the egg products by size. A fixing rod 211 is also fixed on the conveyor mesh belt 207 to keep the mesh belt stable. A lifting rod 216 is threadedly connected between the grading frame 200 and the movable block 215. The lifting rod 216 controls the position of the movable block 215, and further adjusts the lifting of the movable rod 209, thereby realizing the precise grading of the egg products. The entire process ensures that the egg products can be processed efficiently and accurately during the conveying and grading process.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.

Claims

1. An egg product size grading device, comprising an egg loading assembly (1), characterized in that: The egg loading assembly (1) comprises an egg loading frame (100), wherein the egg loading frame (100) is fixedly connected to a water bath frame (101), wherein a roller (103) is rotatably connected inside the water bath frame (101), wherein a guide rail (104) is fixedly connected inside the water bath frame (101), wherein the guide rail (104) is rotatably connected to a guide belt (105), wherein a conveying shaft (106) is fixedly connected to the surface of the guide belt (105), and wherein the conveying shaft (106) is used to convey egg products. The conveying shaft (106) is gear-connected with a rotating shaft (107), and the rotating shaft (107) is used to drive the conveying shaft (106) to rotate. The egg loading frame (100) is fixedly connected with a vortex air pump (109), and one end of the vortex air pump (109) is fixedly connected with a conduit (111), and the end of the conduit (111) away from the vortex air pump (109) is fixedly connected to the water bath frame (101), and the highest point of the conduit (111) is higher than the water bath frame (101); The device also includes a grading component (2), the grading component (2) includes a grading frame (200), the grading frame (200) is fixedly connected to a crossbeam (201), the surface of the crossbeam (201) is fixedly connected to a sprocket wheel (202), the sprocket wheel (202) is rotatably connected to a conveyor belt (207), the conveyor belt (207) is provided with a slide groove (210), the slide groove (210) is slidably connected to a movable rod (209), the movable rod (209) moves up and down to control the grading size of the egg products, the conveyor belt (207) is fixedly connected to a fixed rod (211), the grading frame (200) is slidably connected to a movable block (215), the surface of the movable block (215) is threadedly connected to a lifting rod (216), and the lifting rod (216) is used to control the rise and fall of the movable rod (209).

2. The egg product size grading device according to claim 1, characterized in that: The lower surface of the egg-laying frame (100) is fixedly connected to a support leg (102); one end of the rotating shaft (107) is fixedly connected to a driven gear 1 (108); the driven gear 1 (108) is meshed with a driving gear 1 (112); one end of the driving gear 1 (112) is fixedly connected to a motor 1 (113); and the surface of the conduit (111) is fixedly connected to a valve (110).

3. The egg product size grading device according to claim 1, characterized in that: The transmission mesh belt (207) is gear-connected to a transmission shaft (208), one end of the transmission shaft (208) is fixedly connected to a driven gear 2 (206), the driven gear 2 (206) is meshed with a driving gear 2 (205), one end of the driving gear 2 (205) is fixedly connected to a motor 2 (204), and the motor 2 (204) is used to drive the transmission mesh belt (207) to rotate.

4. The egg product size grading device according to claim 1, characterized in that: One end of the crossbeam (201) is rotatably connected to a second sprocket (203), and the second sprocket (203) is used for limiting position. The grading frame (200) is fixedly connected to a primary outlet (212), and a baffle (213) is fixedly connected above the primary outlet (212), and the baffle (213) is used to prevent the egg products from deviating. The grading frame (200) is fixedly connected to a secondary outlet (214).