Photoinitiator decolorizing device
By designing a photoinitiator decolorizing device with multiple layers of decolorizing discs and multiple liquid outlets, the problem of shutdown when replacing decolorizing agents in existing equipment is solved, and an efficient and continuous decoloring process is achieved.
Patent Information
- Application Number
- CN202422220975.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing photoinitiator decolorization equipment needs to be replaced after working for a period of time, which affects the decolorization effect and the replacement process needs to stop working, resulting in low production efficiency.
A photoinitiator decolorization device is designed, using a multi-layer decolorization disc and multiple liquid outlets. A decolorization cover is set on each liquid outlet, allowing a single replacement of the decolorization disc and decolorization cover to avoid stopping work during the replacement process.
It realizes that without affecting the decolorization effect, reduces the downtime of replacing the decolorizer, improves production efficiency, and ensures the continuous operation of the decolorization device.
Smart Images

Figure CN223010045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photoinitiator production, in particular to a photoinitiator decolorization device. Background Art
[0002] A photoinitiator, also known as a photosensitizer or a photo-curing agent, is a kind of compound that can absorb energy of a certain wavelength in the ultraviolet region (250 - 420 nm) or the visible light region (400 - 800 nm), generate free radicals, cations, etc., thereby initiating the polymerization and cross-linking curing of monomers.
[0003] During the preparation process of the photoinitiator, a decolorization process is required. The existing decolorization equipment generally decolorizes the photoinitiator solution through an activated carbon layer. After decolorization, the finished product is obtained through crystallization, washing, and drying, and then packaged and stored in the warehouse. However, the existing decolorization equipment needs to replace the decolorizing agent after working for a period of time, otherwise the decolorization effect will be affected. When replacing the decolorizing agent, the device needs to stop working, resulting in low production efficiency and being not conducive to the continuous production. In view of the above problems, the utility model provides a solution. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a photoinitiator decolorization device.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions:
[0006] A photoinitiator decolorization device includes a housing, a feed inlet, a liquid outlet, and feet. The feed inlet is arranged at the top of the housing. The cross-section of the housing is a rectangular structure. A liquid distribution plate and a decolorization tray are installed inside the housing. The liquid distribution plate is located above the decolorization tray. A liquid storage cavity is formed between the upper part of the liquid distribution plate and the housing. The liquid distribution plate is provided with a number of uniformly distributed dripping holes. The lower end of the dripping hole is a liquid distribution nozzle protruding from the bottom surface of the liquid distribution plate. The number of decolorization trays is multiple. The bottom of each decolorization tray is horizontally seated on a support seat inside the housing. One side of the housing is provided with an installation socket for inserting the decolorization tray. One side of the decolorization tray at the installation socket position is provided with a handle, and the handle extends to the outside of the housing. The decolorization tray includes a filter support net, a filter layer, and a decolorization layer from bottom to top in sequence. The bottom cavity of the inner cavity of the housing is a liquid outlet cavity. The liquid outlet is arranged on the bottom side wall of the liquid outlet cavity. A valve is installed on the liquid outlet, and a decolorization cover is installed at the outer end of the liquid outlet. The outlet end of the decolorization cover is sequentially installed with an outer filter net, an outer filter layer, an adsorption layer, an inner filter layer, and an inner filter net from outside to inside.
[0007] Furthermore, the number of liquid outlets is multiple, and a valve and a decolorization cover are installed on each liquid outlet.
[0008] Furthermore, the outer filter net, the inner filter net, and the filter support net are all metal wire meshes.
[0009] Further, the outer filter layer, the inner filter layer and the filter layer are all made of non-woven fabric.
[0010] Further, the adsorption layer and the decolorization layer are both filled with activated carbon.
[0011] Further, the decolorization cover is connected to the end of the liquid outlet through a threaded structure.
[0012] In summary, the present utility model has the following beneficial effects: By providing multiple decolorization trays and multiple liquid outlets, and arranging a decolorization cover on each liquid outlet, when replacing the decolorization trays and the decolorization covers, only single replacement is required, and the replacement process does not affect the decolorization work of the device on the photoinitiator. Description of the Drawings
[0013] Figure 1 is the overall structural schematic diagram of the present utility model;
[0014] Figure 2 is the partial enlarged view of the present utility model;
[0015] Figure 3 is the partial enlarged view of the decolorization tray.
[0016] In the figure, 1. housing; 2. feed port; 3. liquid storage chamber; 4. liquid outlet chamber; 5. liquid outlet; 6. liquid distribution plate; 7. drip holes; 8. decolorization tray; 9. handle; 10. feet; 11. support base; 12. valve; 13. decolorization cover; 14. outer filter screen; 15. outer filter layer; 16. adsorption layer; 17. inner filter layer; 18. inner filter screen; 19. filter support net; 20. filter layer; 21. decolorization layer. Detailed Embodiments
[0017] The following further describes the present utility model in detail with reference to the drawings. The technical solutions in the embodiments of the present utility model are clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0018] Such as Figures 1-3As shown in the figure, a photoinitiator decolorization device includes a housing 1, a feed inlet 2, a liquid outlet 5, and feet 10. The feed inlet 2 is provided at the top of the housing 1. The cross-section of the housing 1 is a rectangular structure. A liquid distribution plate 6 and a decolorization plate 8 are installed inside the housing 1. The liquid distribution plate 6 is located above the decolorization plate 8. A liquid storage cavity 3 is formed between the upper part of the liquid distribution plate 6 and the housing 1. The liquid distribution plate 6 is provided with a number of evenly distributed liquid dripping holes 7. The lower end of the liquid dripping hole 7 is a liquid distribution nozzle protruding from the bottom surface of the liquid distribution plate 6. The number of the decolorization plates 8 is multiple. The bottom of each decolorization plate 8 is horizontally seated on a support base 11 inside the housing 1. An installation socket for inserting the decolorization plate 8 is provided on one side of the housing 1. A handle 9 is provided on one side of the decolorization plate 8 at the installation socket position. The handle 9 extends to the outside of the housing 1. The decolorization plate 8 includes a filter support net 19, a filter layer 20, and a decolorization layer 21 from bottom to top in sequence. The bottom cavity of the housing 1 is a liquid outlet cavity 4. The liquid outlet 5 is provided on the bottom side wall of the liquid outlet cavity 4. A valve 12 is installed on the liquid outlet 5. A decolorization cover 13 is installed at the outer end of the liquid outlet 5. An outer filter net 14, an outer filter layer 15, an adsorption layer 16, an inner filter layer 17, and an inner filter net 18 are installed at the outlet end of the decolorization cover 13 from outside to inside in sequence.
[0019] Further, the number of the liquid outlets 5 is multiple. A valve 12 and a decolorization cover 13 are installed on each liquid outlet 5. The liquid outlet that needs to replace the decolorization cover 13 can be closed through the valve 12.
[0020] Further, the outer filter net 14, the inner filter net 18, and the filter support net 19 are all metal wire meshes. The above filter nets play a framework role externally, restricting the adsorption and decolorization materials and filter materials inside to form a certain shape.
[0021] Further, the outer filter layer 15, the inner filter layer 17, and the filter layer 20 are all made of non-woven fabric. The non-woven fabric wraps the adsorption and decolorization materials in the above filter layer to prevent them from flowing with the liquid.
[0022] Further, the adsorption layer 16 and the decolorization layer 21 are both filled with activated carbon, and various adsorbents can also be selected according to the type of photoinitiator.
[0023] Further, the decolorization cover 13 is connected to the end of the liquid outlet 5 through a threaded structure. The threaded structure connection facilitates the disassembly of the decolorization cover 13 to replace the internal filter layer and adsorption layer.
[0024] Working principle: The photoinitiator liquid is added into the liquid storage chamber 3 from the feed port 2, and then distributed by the liquid distribution plate 6 and evenly flows downward to the decolorization tray 8. After the luminescent agent liquid is decolorized multiple times by the decolorization tray 8, it reaches the liquid outlet chamber 4 at the bottom and is discharged through the liquid outlet 5. When discharging, it is decolorized again through the decolorization cover 13. When it is necessary to replace the decolorization tray 8, just take out the decolorization tray 8 through the handle 9, replace the decolorization material inside, insert it, and then replace the next decolorization tray 8 in sequence. When replacing the decolorization cover 13, close the valve 12 on the corresponding liquid outlet 5 for replacement. After replacement, open the valve 12 again. During the replacement process, it does not affect the normal operation of the decolorization device, ensures the continuous operation of the decolorization device, improves work efficiency, and reduces the pollution caused by the intermediate transfer process.
[0025] This specific embodiment is only an interpretation of the present invention, and it is not a limitation to the present invention. After reading this specification, those skilled in the art can make modifications without creative contributions to this embodiment as needed, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.
Claims
1. A photoinitiator decolorization device, comprising a housing (1), a feed inlet (2), a liquid outlet (5) and a foot (10), wherein the feed inlet (2) is arranged at the top of the housing (1), and is characterized in that: The shell (1) has a rectangular cross-section. A liquid distribution plate (6) and a decolorizing disk (8) are installed inside the shell (1). The liquid distribution plate (6) is located above the decolorizing disk (8). A liquid storage chamber (3) is formed between the upper portion of the liquid distribution plate (6) and the shell (1). The liquid distribution plate (6) is provided with a plurality of evenly distributed drip holes (7). The lower ends of the drip holes (7) are liquid distribution nozzles protruding from the bottom surface of the liquid distribution plate (6). There are a plurality of decolorizing disks (8). The bottom of each decolorizing disk (8) is horizontally located on a support seat (11) inside the shell (1). One side of the shell (1) is provided with a mounting socket for inserting the decolorizing disk (8). The decolorizing disk (8) is located at the mounting socket. A handle (9) is provided on one side of the socket position, and the handle (9) extends out of the shell (1). The decolorizing disk (8) comprises, from bottom to top, a filter support net (19), a filter layer (20) and a decolorizing layer (21). The bottom of the inner cavity of the shell (1) is a liquid outlet cavity (4). The liquid outlet (5) is arranged on the bottom side wall of the liquid outlet cavity (4). A valve (12) is installed on the liquid outlet (5). A decolorizing cover (13) is installed at the outer end of the liquid outlet (5). The outlet end of the decolorizing cover (13) is installed, from outside to inside, with an outer filter net (14), an outer filter layer (15), an adsorption layer (16), an inner filter layer (17) and an inner filter net (18).
2. A photoinitiator decolorization device according to claim 1, characterized in that: There are a plurality of liquid outlets (5), and each liquid outlet (5) is equipped with a valve (12) and a decolorizing cover (13).
3. A photoinitiator decolorization device according to claim 2, characterized in that: The outer filter screen (14), the inner filter screen (18) and the filter support screen (19) are all metal wire screens.
4. A photoinitiator decolorization device according to claim 3, characterized in that: The outer filter layer (15), the inner filter layer (17) and the filter layer (20) are all made of non-woven fabrics.
5. A photoinitiator decolorization device according to claim 4, characterized in that: The adsorption layer (16) and the decolorization layer (21) are both formed by filling with activated carbon.
6. A photoinitiator decolorization device according to claim 1, characterized in that: The decolorizing cover (13) is connected to the end of the liquid outlet (5) via a threaded structure.