Rotational flow dehydrator of spray tower

By using large-area contact between multiple cyclone sheets and vertical blades in the cyclone dewaterer of the spray tower, as well as the combination of annular storage shell and liquid pump, the poor dehydration effect and waste of water resources caused by the limited surface area of ​​the cyclone sheet in traditional equipment is solved, and more efficient dehydration and resource utilization are achieved.

CN223010196UActive Publication Date: 2025-06-24MAANSHAN ZHENGHONG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421903221.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-24
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

Due to the limited surface area of ​​the cyclone dewaterer of the traditional spray tower, the cyclone dewatering device has a small contact area between the cyclone and the water-containing waste gas, which affects the dehydration effect, and the water that is not fully utilized, resulting in waste of water resources.

Method used

A cyclone dewaterer of a spray tower is designed, adopting an outer cylinder and an inner cylinder structure, with multiple circular holes in the inner wall of the inner cylinder. The cyclone dewatering mechanism includes two cyclone sheets and multiple vertical blades. The cyclone sheet and the vertical blade are in contact with the water-containing waste gas in large areas, increasing the dehydration effect, and reusing the washing liquid in the waste gas through the annular storage shell, liquid pump and spray head to remove contaminants in the waste gas.

Benefits of technology

Through large-area contact between the cyclone sheet and the vertical blade, the dehydration effect of water-containing waste gas is significantly improved, the problem of waste of water resources in traditional equipment is solved, and the dehydration efficiency is further improved through the reuse of washing liquid.

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Abstract

The utility model relates to a rotational flow dehydrator of a spray tower, which comprises an outer cylinder body, and further comprises an inner cylinder body arranged in the outer cylinder body, and a plurality of round holes are formed in the inner wall of the inner cylinder body; the cyclone dewatering mechanism is arranged in the inner barrel and comprises two cyclone pieces, and the two cyclone pieces are arranged at the upper end and the lower end in the inner barrel respectively. Gas can enter the inner barrel to drive the cyclone pieces to rotate at a high speed, and the cyclone pieces rotating at the high speed can drive the vertical blades to rotate, so that the cyclone dewatering effect is improved; according to the water-containing waste gas dehydration device, the water-containing waste gas is subjected to large-area contact and collision with the water-containing waste gas through the rotational flow pieces and the vertical blades, and water foam is thrown to the inner wall of the inner ring cylinder, so that the water-containing waste gas is subjected to large-area dehydration, and the dehydration effect on the water-containing waste gas is improved; the contact area with the water-containing waste gas is further increased by utilizing the concave-convex surface, and the dehydration effect on the water-containing waste gas is further improved.
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Description

Technical Field

[0001] The utility model relates to the field of dehydrators, in particular to a cyclone dehydrator for a spray tower. Background Art

[0002] The spray tower is a common process facility for treating various acid-base waste gases, hydrophilic organic waste gases and other waste gases; during the operation of such waste gas treatment facilities, the washing liquid is extremely prone to generating droplets and being carried out of the exhaust pipe by the fan, and then falling to the surrounding ground and infiltrating into the soil after being discharged into the atmospheric environment, which not only causes secondary pollution to the external atmospheric environment and soil environment, but also some acid-base spray tower absorption liquids will cause damage to the surrounding facilities.

[0003] According to the disclosed patent 202220092766.7, a cyclone dehydrator for a spray tower, which includes a tank body, one side of the lower end of the tank body is fixedly connected with an air inlet pipe, the top of the tank body is fixedly connected with a water accumulation box, and the water accumulation box is circumferentially provided with water falling holes. It also includes: an outer ring cover fixedly connected to the water accumulation box, an inner ring cylinder fixedly connected inside the outer ring cover, and a sandwich is formed between the inner ring cylinder and the outer ring cover; in the utility model, by installing an outer ring cover and an inner ring cylinder at the top of the tank body, and installing a swirl vane in the inner ring cylinder, when the gas enters the tank body and rises, it drives the rotating shaft of the swirl vane to rotate at a high speed on the support frame, and collides with the water-containing waste gas during rotation and throws it onto the inner wall of the inner ring cylinder, thereby preventing water from being discharged out of the tank body through the exhaust pipe and avoiding environmental pollution. In the process of implementing the present utility model, the inventor found that at least the following problems in the prior art have not been solved. Although by installing the swirl vane in the inner ring cylinder, when the water-containing waste gas passes through the inner ring cylinder, it collides with the high-speed rotating swirl vane, throws the water droplets onto the inner wall of the inner ring cylinder, and enters the sandwich through the holes opened on the inner wall of the inner ring cylinder and then enters the water accumulation box for collection. This device can effectively separate water and gas, thereby preventing the washing liquid from being discharged out of the tank body and causing environmental pollution. However, during use, the surface area of the swirl vane of the traditional cyclone dehydrator for a spray tower is limited, resulting in a small contact area between the swirl vane and the water-containing waste gas, which easily causes a large amount of water-containing waste gas to pass through the swirl vane, affecting the cyclone dehydration effect. Moreover, after dehydrating and storing the water in the water-containing waste gas, the separated water is not fully utilized, resulting in waste of water resources. Therefore, new technical solutions need to be designed to solve this problem. Summary of the Utility Model

[0004] The purpose of the present utility model is to overcome the deficiencies of the prior art, meet the actual needs, and provide a cyclone dehydrator for a spray tower, so as to solve the technical problems of the cyclone dehydrator of the current traditional spray tower. The surface area of the cyclone vane is limited, resulting in a small contact area between the cyclone vane and the water-containing waste gas, which easily causes a large amount of water-containing waste gas to pass through the cyclone vane, affecting the cyclone dehydration effect. Moreover, after dehydrating and storing the water in the water-containing waste gas, the dehydrated water is not fully utilized, resulting in a waste of water resources.

[0005] In order to achieve the purpose of the present utility model, the technical solution adopted by the present utility model is as follows: Design a cyclone dehydrator for a spray tower, including an outer cylinder, and further including:

[0006] An inner cylinder, which is arranged inside the outer cylinder, and a plurality of circular holes are opened on the inner wall of the inner cylinder;

[0007] A cyclone dehydration mechanism, which is arranged inside the inner cylinder. The cyclone dehydration mechanism includes two cyclone vanes, which are respectively arranged at the upper and lower ends inside the inner cylinder. One end of the cyclone vane is fixed with a bearing, and a connecting column is rotatably connected inside the bearing. The other end of the cyclone vane is fixed with a fixing ring;

[0008] A plurality of vertical blades are fixed between the upper and lower fixing rings.

[0009] Preferably, one end of a fixing rod is fixed on both sides of the connecting column, and the other end of the fixing rod is fixed with the inner cylinder.

[0010] Preferably, the surface of the vertical blade is integrally formed into a concave-convex surface.

[0011] Preferably, the bottom of the outer cylinder is communicated with an annular storage shell. Liquid pumps are installed on both sides of the bottom of the annular storage shell. The bottom of the liquid pump extends into the tank. One end of the liquid pump located inside the tank is communicated with a pipe body. A plurality of spray heads are communicated on one side of the pipe body. The bottom of the pipe body is of a sealed structure.

[0012] Preferably, the bottom of the inner cylinder passes through the outer cylinder and the annular storage shell and is communicated with a tank. The top of the inner cylinder is communicated with an exhaust pipe.

[0013] Preferably, an annular filter screen is fixed at the top end inside the annular storage shell. One end of a liquid outlet pipe is communicated with the bottom of the front end of the annular storage shell. The other end of the liquid outlet pipe is detachably connected with a pipe cap.

[0014] Preferably, a control host is installed at the top of the front end of the tank. An air inlet pipe is communicated with the bottom of the front end of the tank. A flange is installed at one end of the air inlet pipe.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. By combining the swirl vane, the fixing ring and the vertical blades, the utility model can utilize the gas to enter the inner cylinder, drive the swirl vane to rotate at high speed. The swirl vane after high-speed rotation will drive multiple vertical blades to rotate. Through the large-area contact and collision of the swirl vane and the vertical blades with the water-containing waste gas, the water droplets are thrown onto the inner wall of the inner ring cylinder, thereby dehydrating the water-containing waste gas over a large area, improving the dehydration effect of the water-containing waste gas. Moreover, the surface of the vertical blade is set as a concave-convex surface, which further increases the contact area with the water-containing waste gas by using the concave-convex surface, further improving the dehydration effect of the water-containing waste gas, and solving the technical problem that in the swirl dehydrator of the traditional spray tower, the surface area of the swirl vane is limited, resulting in less contact area between the swirl vane and the water-containing waste gas, and easily causing a large amount of water-containing waste gas to pass through the swirl vane, affecting the swirl dehydration effect.

[0017] 2. By combining the annular storage housing, the liquid pump and the pipe body, after the washing liquid in the waste gas enters the annular storage housing and is filtered by the filter screen to remove impurities, the liquid pump can pump out the washing liquid in the annular storage housing to spray the waste gas in the tank, thereby recycling the washing liquid to remove pollutants in the waste gas, and solving the technical problem that after the water in the water-containing waste gas is dehydrated and stored, the dehydrated water is not fully utilized, resulting in waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the internal structure of the inner cylinder of the present utility model;

[0019] Figure 2 is a schematic diagram of the internal structures of the annular storage housing and the tank of the present utility model;

[0020] Figure 3 is an enlarged schematic diagram of part A of the present utility model.

[0021] In the figure: 1. Outer cylinder; 101. Exhaust pipe; 102. Annular storage housing; 103. Liquid outlet pipe; 104. Pipe cover; 105. Tank; 106. Control host; 107. Intake pipe; 2. Inner cylinder; 201. Fixed rod; 202. Connecting column; 203. Bearing; 204. Swirl vane; 205. Vertical blade; 206. Round hole; 207. Fixing ring; 208. Concave-convex surface; 3. Annular filter screen; 301. Liquid pump; 302. Pipe body; 303. Sprinkler head. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The present utility model will be further described below with reference to the drawings and embodiments:

[0023] Embodiment 1: A swirl dehydrator for a spray tower, see Figures 1 to 3, including an outer cylinder body 1, further comprising: an inner cylinder body 2 disposed inside the outer cylinder body 1, with a plurality of circular holes 206 formed on the inner wall of the inner cylinder body 2; a swirl dehydration mechanism disposed inside the inner cylinder body 2, the swirl dehydration mechanism including two swirl vanes 204, the two swirl vanes 204 being respectively disposed at the upper and lower ends inside the inner cylinder body 2, one end of each swirl vane 204 being fixed with a bearing 203, a connecting column 202 being rotatably connected inside the bearing 203, and the other end of each swirl vane 204 being fixed with a fixing ring 207; a plurality of vertical blades 205 being fixed between the upper and lower fixing rings 207. After the waste gas inside the tank body 105 enters the inner cylinder body 2, the waste gas will drive the swirl vanes 204 to rotate at a high speed. The swirl vanes 204 rotating at a high speed will drive the fixing rings 207 and the plurality of vertical blades 205 to rotate. By using the swirl vanes 204 and the plurality of vertical blades 205 to continuously and extensively contact the water-containing waste gas, after the swirl vanes 204 and the vertical blades 205 extensively contact and collide with the water-containing waste gas, the water foam is thrown onto the inner wall of the inner ring cylinder, and the water foam will pass through the circular holes 206 and enter the inside of the outer cylinder body 1. Since the bottom of the outer cylinder body 1 is communicated with the annular storage housing 102, the water foam will enter the annular storage housing 102, thereby dehydrating the water-containing waste gas extensively and improving the dehydration effect on the water-containing waste gas, solving the technical problem that in the swirl dehydrator of a traditional spray tower, the surface area of the swirl vane 204 is limited, resulting in less contact area between the swirl vane 204 and the water-containing waste gas, and easily causing a large amount of water-containing waste gas to pass through the swirl vane 204, affecting the swirl dehydration effect.

[0024] Specifically, refer to Figure 1 , one end of a fixing rod 201 is fixed to both sides of the connecting column 202, and the other end of the fixing rod 201 is fixed to the inner cylinder body 2.

[0025] Furthermore, refer to Figure 3 , the surface of the vertical blade 205 is integrally formed into a concave-convex surface 208. By setting the surface of the vertical blade 205 as the concave-convex surface 208, the contact area with the water-containing waste gas is further increased by using the concave-convex surface 208, and the dehydration effect on the water-containing waste gas is further improved.

[0026] It should be noted that, refer to Figure 2, a ring-shaped storage housing 102 is connected to the bottom of the outer cylinder 1. Liquid pumps 301 are installed on both sides of the bottom of the ring-shaped storage housing 102. The bottom of the liquid pump 301 extends into the tank 105. One end of the liquid pump 301 located inside the tank 105 is connected to a pipe body 302. A plurality of spray heads 303 are connected to one side of the pipe body 302. The bottom of the pipe body 302 is a sealed structure. After a large amount of water foam is stored inside the ring-shaped storage housing 102, the liquid pump 301 can be turned on. The washing liquid accumulated inside the ring-shaped storage housing 102 is pumped out through the liquid pump 301, input into the pipe body 302 and sprayed out through the plurality of spray heads 303, so as to spray the waste gas inside the tank 105, and the washing liquid is reused to remove pollutants in the waste gas, solving the technical problem that after the water in the water-containing waste gas is dehydrated and stored, the dehydrated water is not fully utilized, resulting in waste of water resources.

[0027] It should be noted that, refer to Figure 1 , the bottom of the inner cylinder 2 passes through the outer cylinder 1 and the ring-shaped storage housing 102 and is connected to the tank 105. The top of the inner cylinder 2 is connected to an exhaust pipe 101.

[0028] It is worth introducing that, refer to Figure 2 , a ring-shaped filter screen 3 is fixed to the top end inside the ring-shaped storage housing 102. One end of a liquid outlet pipe 103 is connected to the bottom of the front end of the ring-shaped storage housing 102. The other end of the liquid outlet pipe 103 is detachably connected to a pipe cap 104.

[0029] It should be emphasized that, refer to Figure 1 , a control host 106 is installed on the top of the front end of the tank 105. An intake pipe 107 is connected to the bottom of the front end of the tank 105. A flange is installed at one end of the intake pipe 107.

[0030] When using the cyclone dehydrator of a spray tower, after the waste gas in the tank body 105 enters the inner cylinder body 2, the waste gas will drive the swirl vanes 204 to rotate at a high speed. The swirl vanes 204 rotating at a high speed will drive the fixed ring 207 and multiple vertical blades 205 to rotate. By using the swirl vanes 204 and multiple vertical blades 205 to continuously and extensively contact the water-containing waste gas, after the swirl vanes 204 and vertical blades 205 extensively contact and collide with the water-containing waste gas, the water droplets are thrown onto the inner wall of the inner ring cylinder. The water droplets will pass through the round holes 206 and enter the outer cylinder body 1. Since the bottom of the outer cylinder body 1 is communicated with the annular storage shell 102, the water droplets will enter the annular storage shell 102, thereby dehydrating the water-containing waste gas extensively and improving the dehydration effect on the water-containing waste gas. The surface of the vertical blade 205 is set as the concave-convex surface 208, and the concave-convex surface 208 is used to further increase the contact area with the water-containing waste gas, further improving the dehydration effect on the water-containing waste gas. After more water droplets are stored in the annular storage shell 102, the liquid pump 301 can be opened. The washing liquid accumulated in the annular storage shell 102 is pumped out through the liquid pump 301 and sprayed into the pipe body 302 and multiple nozzles 303, thereby spraying the waste gas in the tank body 105 and recycling the washing liquid to remove pollutants in the waste gas.

[0031] In addition, the components designed in the present utility model are all common standard components or components known to those skilled in the art. Their structures and principles can all be known by those skilled in the art through technical manuals or by conventional experimental methods. Those skilled in the art can fully implement them without further elaboration. The content protected by the present utility model does not involve improvements to the internal structure and method.

[0032] The embodiments disclosed in the present utility model are preferred embodiments, but not limited thereto. Those of ordinary skill in the art can easily understand the spirit of the present utility model based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of the present utility model, they are all within the protection scope of the present utility model.

Claims

1. A cyclone dehydrator for a spray tower, comprising an outer cylinder (1), characterized in that: Also includes: An inner cylinder (2) is arranged inside the outer cylinder (1), and a plurality of circular holes (206) are formed on the inner wall of the inner cylinder (2); A cyclone dehydration mechanism is arranged inside the inner cylinder (2), the cyclone dehydration mechanism comprising two cyclone plates (204), the two cyclone plates (204) being arranged at upper and lower ends inside the inner cylinder (2), one end of the cyclone plate (204) being fixed with a bearing (203), the bearing (203) being rotatably connected with a connecting column (202), and the other end of the cyclone plate (204) being fixed with a fixing ring (207); A plurality of vertical blades (205) are fixed between the upper and lower fixing rings (207).

2. A cyclone dehydrator for a spray tower as claimed in claim 1, characterized in that: One end of a fixing rod (201) is fixed to both sides of the connecting column (202), and the other end of the fixing rod (201) is fixed to the inner cylinder (2).

3. A cyclone dehydrator for a spray tower as claimed in claim 1, characterized in that: The surface of the vertical blade (205) is integrally formed into a concave-convex surface (208).

4. A cyclone dehydrator for a spray tower as claimed in claim 1, characterized in that: The bottom of the outer cylinder (1) is connected to an annular storage shell (102), and liquid pumps (301) are installed on both sides of the bottom of the annular storage shell (102). The bottom of the liquid pump (301) extends into the tank body (105), and one end of the liquid pump (301) located in the tank body (105) is connected to a pipe body (302), and one side of the pipe body (302) is connected to a plurality of nozzles (303), and the bottom of the pipe body (302) is a sealed structure.

5. A cyclone dehydrator for a spray tower as claimed in claim 4, characterized in that: The bottom of the inner cylinder (2) is connected to a tank body (105) through the outer cylinder (1) and the annular storage shell (102), and the top of the inner cylinder (2) is connected to an exhaust pipe (101).

6. A cyclone dehydrator for a spray tower as claimed in claim 4, characterized in that: An annular filter screen (3) is fixed at the top of the annular storage shell (102), one end of a liquid outlet pipe (103) is connected to the bottom of the front end of the annular storage shell (102), and the other end of the liquid outlet pipe (103) is detachably connected to a pipe cover (104).

7. A cyclone dehydrator for a spray tower as claimed in claim 4, characterized in that: A control host (106) is installed at the top of the front end of the tank body (105), and an air inlet pipe (107) is connected to the bottom of the front end of the tank body (105), and a flange is installed at one end of the air inlet pipe (107).

Citation Information

Patent Citations

  • Rotational flow dehydrator of spray tower

    CN217016021U