Cutting fluid diluting device for part manufacturing
By designing a cutting fluid dilution device containing a concentration detector and a controller, the problem of inefficiency of traditional devices is solved, rapid dilution and mixing is achieved, and the efficiency and practicality of the equipment are improved.
Patent Information
- Application Number
- CN202421922823.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The traditional cutting fluid dilution device for parts manufacturing has a single structure, and the detection and dilution work requires the cooperation of multiple equipment, resulting in slower efficiency.
A cutting fluid dilution device including a box, a motor, agitator, a concentration detector and a controller is designed. The concentration is detected by the concentration detector, and the controller starts the water pump and the motor to achieve rapid dilution and mixing.
It realizes rapid detection and dilution of cutting fluid, improves the efficiency and practicality of the equipment, and solves the problem of inefficiency of traditional devices.
Smart Images

Figure CN223010275U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts manufacturing, in particular to a cutting fluid dilution device for parts manufacturing. Background Technique
[0002] Automobile parts are various components and parts that constitute the overall functions of an automobile. These parts include engines, transmissions, braking systems, suspension systems, electronic control units, body structures, etc. They jointly form the various functional modules of the automobile. When performing cutting operations during the manufacturing process of automobile parts, cutting fluid is required. The cutting fluid can effectively reduce the friction between the tool and the workpiece during the processing, thereby reducing the generation of heat. Before use, the cutting fluid usually needs to be diluted using a cutting fluid dilution device to achieve an appropriate concentration, which can ensure the optimal performance and effect of the cutting fluid.
[0003] Traditional cutting fluid dilution devices usually include a mixing chamber and a detection chamber. Inside the mixing chamber, there is a mixing agitator. Concentrated cutting fluid and clean water are respectively transported to the mixing chamber through pipelines. In the mixing chamber, the cutting fluid and water are mixed in a preset ratio. After mixing, the mixed liquid is transported to the detection chamber through a transportation system. When the detection is compliant, the liquid is discharged; when it is non-compliant, the liquid is sent back inside the mixing chamber again for dilution. The traditional cutting fluid dilution device for parts manufacturing does not consider the single structure of the device, and multiple devices need to cooperate for detection and dilution work, resulting in slow efficiency. Therefore, a cutting fluid dilution device for parts manufacturing is proposed to solve the above problems. Summary of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides a cutting fluid dilution device for parts manufacturing, aiming to improve the problem that in some existing cutting fluid dilution devices for parts manufacturing, the structure is single and multiple devices need to cooperate for detection and dilution work, resulting in slow efficiency.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A cutting fluid dilution device for manufacturing parts, including a box body. A support component is arranged on the side wall of the box body, and the support component is used to provide an installation position for other components. A motor is arranged on one side of the box body, and the output end of the motor is fixedly connected with a driving wheel. A rotating shaft is rotatably connected inside the box body, and a driven wheel is fixedly connected to the side wall of the rotating shaft. The driven wheel is meshed with the driving wheel. A stirring blade is fixedly connected to the side wall of the rotating shaft. A fixing plate is fixedly connected inside the box body, and a water tank is arranged on the upper surface of the fixing plate. A water pump is fixedly connected to the side wall of the water tank, the input end of the water pump is fixedly connected with an input pipe, and the output end of the water pump is fixedly connected with a water outlet head. A concentration detector is arranged inside the box body, a controller is arranged on the side wall of the box body, the concentration detector is electrically connected with the controller, the controller is electrically connected with the motor, and the controller is electrically connected with the water pump;
[0007] As a further description of the above technical solution:
[0008] The support component includes a bracket, the side wall of the bracket is fixedly connected to the side wall of the box body, and the motor is arranged on the upper surface of the bracket;
[0009] As a further description of the above technical solution:
[0010] A fixed bin is fixedly connected to the upper surface of the box body, and a rotating column is rotatably connected inside the fixed bin;
[0011] As a further description of the above technical solution:
[0012] A rotating plate is fixedly connected to the side wall of the rotating column, and a fixed pin is slidably connected inside the rotating plate;
[0013] As a further description of the above technical solution:
[0014] A pulling plate is fixedly connected to the upper surface of the fixed pin, and a spring is sleeved on the side wall of the fixed pin;
[0015] As a further description of the above technical solution:
[0016] One end of the spring is fixedly connected to the side wall of the pulling plate, and the other end of the spring is fixedly connected to the side wall of the rotating plate;
[0017] As a further description of the above technical solution:
[0018] A filter frame is arranged inside the fixed bin, and an extension block is fixedly connected to the side wall of the filter frame;
[0019] As a further description of the above technical solution:
[0020] The side wall of the extension block is slidably connected inside the fixed bin, and the side wall of the fixed pin is slidably connected inside the extension block.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the concentration is detected by a concentration detector. If the concentration is too high, the controller starts the water pump to extract the diluent in the water tank and discharges it into the box body through the water outlet head for mixing. At the same time, the controller starts the motor to drive the stirring blade to rotate, so as to fully mix the cutting fluid and the diluent, achieving the rapid detection and dilution of the cutting fluid. It solves the problem that the traditional cutting fluid dilution device for manufacturing some parts has a single structure and requires multiple devices to cooperate for detection and dilution work, resulting in slow efficiency. The practicability of the device is improved through the above structure.
[0023] 2. In the utility model, by pulling the pull plate to extract the fixed pin and rotating the rotating plate at the same time to open it from the top of the extension block, and then through the handle on the extension block, the filter box is completely extracted from the fixed bin, achieving the effect of quickly disassembling the filter box to clean impurities. The working efficiency during cleaning is improved through the above structure. Description of the Drawings
[0024] Figure 1 It is a three-dimensional schematic diagram of a cutting fluid dilution device for manufacturing parts proposed by the utility model;
[0025] Figure 2 It is a structural schematic diagram of the box body of a cutting fluid dilution device for manufacturing parts proposed by the utility model;
[0026] Figure 3 It is a structural schematic diagram of the fixed bin of a cutting fluid dilution device for manufacturing parts proposed by the utility model;
[0027] Figure 4 It is a structural schematic diagram of the rotating plate of a cutting fluid dilution device for manufacturing parts proposed by the utility model.
[0028] Legend Explanation:
[0029] 1. Box body; 2. Bracket; 3. Motor; 4. Driving wheel; 5. Rotating shaft; 6. Driven wheel; 7. Stirring blade; 8. Fixed plate; 9. Water tank; 10. Water pump; 11. Input pipe; 12. Water outlet head; 13. Concentration detector; 14. Controller; 15. Fixed bin; 16. Rotating column; 17. Rotating plate; 18. Fixed pin; 19. Spring; 20. Pull plate; 21. Filter box; 22. Extension block. Detailed Implementation Modes
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0031] Referring to Figure 1 - Figure 2 , an embodiment provided by the present utility model: a cutting fluid dilution device for manufacturing parts, including a box body 1. A support assembly is provided on the side wall of the box body 1, and the support assembly is used to provide an installation position for other components. A motor 3 is provided on one side of the box body 1. The output end of the motor 3 is fixedly connected with a driving wheel 4. A rotating shaft 5 is rotatably connected inside the box body 1. A driven wheel 6 is fixedly connected to the side wall of the rotating shaft 5, and the driven wheel 6 meshes with the driving wheel 4. A stirring blade 7 is fixedly connected to the side wall of the rotating shaft 5. A fixing plate 8 is fixedly connected inside the box body 1. A water tank 9 is provided on the upper surface of the fixing plate 8. A water pump 10 is fixedly connected to the side wall of the water tank 9. The input end of the water pump 10 is fixedly connected with an input pipe 11, and the output end of the water pump 10 is fixedly connected with a water outlet head 12. A concentration detector 13 is provided inside the box body 1. A controller 14 is provided on the side wall of the box body 1. The concentration detector 13 is electrically connected to the controller 14. The controller 14 is electrically connected to the motor 3. The controller 14 is electrically connected to the water pump 10. The support assembly includes a bracket 2, and the side wall of the bracket 2 is fixedly connected to the side wall of the box body 1. The motor 3 is arranged on the upper surface of the bracket 2;
[0032] When diluting the cutting fluid, the cutting fluid is poured into the inside of the box body 1 through the fixed bin 15. The concentration of the cutting fluid is detected by the concentration detector 13. The concentration detector 13 is an existing technology that can be found, and will not be elaborated here. When it is detected that the concentration of the cutting fluid exceeds the preset safety range, indicating that the concentration is too high, the controller 14 will start the water pump 10. After the water pump 10 starts, the dilution liquid inside the water tank 9 is extracted through the input pipe 11. Subsequently, these dilution liquids are discharged into the inside of the box body 1 through the water outlet head 12 to be mixed with the original cutting fluid. During this process, the motor 3 is started through the controller 14. After the motor 3 starts, it will drive the driven wheel 6 to rotate through the connected driving wheel 4, and then transmit the power to the stirring blade 7 through the rotating shaft 5. The rotation of the stirring blade 7 fully mixes the cutting fluid and the dilution liquid to ensure that the two can be evenly combined. After the mixing process is completed, the concentration detector 13 is used again to detect the concentration of the cutting fluid. This can ensure that the concentration of the diluted cutting fluid meets the requirements of the manufacturing process.
[0033] Referring to Figure 3 - Figure 4, a fixed bin 15 is fixedly connected to the upper surface of the box body 1. A rotating column 16 is rotatably connected inside the fixed bin 15. A rotating plate 17 is fixedly connected to the side wall of the rotating column 16. A fixed pin 18 is slidably connected inside the rotating plate 17. A pulling plate 20 is fixedly connected to the upper surface of the fixed pin 18. A spring 19 is sleeved on the side wall of the fixed pin 18. One end of the spring 19 is fixedly connected to the side wall of the pulling plate 20, and the other end of the spring 19 is fixedly connected to the side wall of the rotating plate 17. A filter frame 21 is arranged inside the fixed bin 15. An extension block 22 is fixedly connected to the side wall of the filter frame 21. The side wall of the extension block 22 is slidably connected inside the fixed bin 15. The side wall of the fixed pin 18 is slidably connected inside the extension block 22.
[0034] After completing the dilution operation, the operator can pull out the fixed pin 18 upward by pulling the pulling plate 20. The fixed pin 18 is used to maintain the position of the filter frame 21 inside the fixed bin 15. When pulling the pulling plate 20, the rotating plate 17 also needs to be rotated. The purpose is to open the rotating plate 17 from the top of the extension block 22, which can facilitate the removal of the filter frame 21. Next, the operator completely pulls out the filter frame 21 from the inside of the fixed bin 15 through the handle connected to the extension block 22. At this time, the impurities inside the filter frame 21 can be cleaned. After cleaning, the filter frame 21 is placed back at the designated position in the fixed bin 15, which is completed by pulling the pulling plate 20 again. The pulling of the pulling plate 20 causes the fixed pin 18 to return to the upper position again. At the same time, the spring 19 is compressed during this process, and the rotating plate 17 is rotated back above the extension block 22 at this time. Then, the pulling plate 20 is released. At this time, the spring 19 returns to its original state due to the loss of pressure. This action causes the fixed pin 18 to be inserted back into the inside of the extension block 22, thereby fixing the filter frame 21.
[0035] Working principle: When using this device to dilute the cutting fluid for parts manufacturing, first place the cutting fluid into the inside of the box body 1 through the fixed bin 15. It is set that the concentration can be detected by the concentration detector 13. When the concentration is too high, the water pump 10 is started through the controller 14, and the diluent inside the water pump 10 is pumped through the input pipe 11 and discharged into the inside of the box body 1 through the water outlet head 12. At this time, the motor 3 is started through the controller 14 to drive the driving wheel 4 to rotate, and the rotating shaft 5 is driven to rotate through the driven wheel 6, thereby causing the stirring blade 7 to rotate to mix the cutting fluid and the diluent, and then the detection work is carried out through the concentration detector 13;
[0036] After the dilution work is completed, pull the pull plate 20 upward to extract the fixing pin 18, and rotate the rotating plate 17 to move it away from the top of the extension block 22. Then, extract the filter box 21 from the inside of the fixed bin 15 through the handle on the extension block 22, clean the impurities filtered out inside the filter box 21. After cleaning the impurities, place the filter box 21 back into the inside of the fixed bin 15, and pull the pull plate 20 again to move the fixing pin 18 upward, causing the spring 19 to deform. Then, rotate the rotating plate 17 above the extension block 22, and release the pull plate 20. At this time, the spring 19 loses pressure and resets, causing the fixing pin 18 to insert into the inside of the extension block 22, thereby fixing the filter box 21.
[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A cutting fluid dilution device for parts manufacturing, comprising a housing (1), characterized in that: The side wall of the box (1) is provided with a support assembly, and the support assembly is used to provide a mounting position for other components. A motor (3) is provided on one side of the box (1), and the output end of the motor (3) is fixedly connected to a driving wheel (4). A rotating shaft (5) is rotatably connected inside the box (1), and a driven wheel (6) is fixedly connected to the side wall of the rotating shaft (5), and the driven wheel (6) is meshed with the driving wheel (4). A stirring blade (7) is fixedly connected to the side wall of the rotating shaft (5), and a fixing plate (8) is fixedly connected to the inside of the box (1), and the upper surface of the fixing plate (8) is A water tank (9) is arranged on the surface, a water pump (10) is fixedly connected to the side wall of the water tank (9), an input end of the water pump (10) is fixedly connected to an input pipe (11), and an output end of the water pump (10) is fixedly connected to a water outlet (12), a concentration detector (13) is arranged inside the box body (1), a controller (14) is arranged on the side wall of the box body (1), the concentration detector (13) is electrically connected to the controller (14), the controller (14) is electrically connected to the motor (3), and the controller (14) is electrically connected to the water pump (10).
2. The cutting fluid dilution device for parts manufacturing according to claim 1, characterized in that: The support assembly comprises a bracket (2), the side wall of the bracket (2) being fixedly connected to the side wall of the box body (1), and the motor (3) being arranged on the upper surface of the bracket (2).
3. The cutting fluid dilution device for parts manufacturing according to claim 1, characterized in that: A fixed bin (15) is fixedly connected to the upper surface of the box body (1), and a rotating column (16) is rotatably connected inside the fixed bin (15).
4. A cutting fluid dilution device for parts manufacturing according to claim 3, characterized in that: A rotating plate (17) is fixedly connected to the side wall of the rotating column (16), and a fixing pin (18) is slidably connected inside the rotating plate (17).
5. A cutting fluid dilution device for parts manufacturing according to claim 4, characterized in that: A pull plate (20) is fixedly connected to the upper surface of the fixing pin (18), and a spring (19) is sleeved on the side wall of the fixing pin (18).
6. A cutting fluid dilution device for parts manufacturing according to claim 5, characterized in that: One end of the spring (19) is fixedly connected to the side wall of the pull plate (20), and the other end of the spring (19) is fixedly connected to the side wall of the rotating plate (17).
7. A cutting fluid dilution device for parts manufacturing according to claim 6, characterized in that: A filter frame (21) is arranged inside the fixed bin (15), and an extension block (22) is fixedly connected to a side wall of the filter frame (21).
8. The cutting fluid dilution device for parts manufacturing according to claim 7, characterized in that: The side wall of the extension block (22) is slidably connected to the interior of the fixed bin (15), and the side wall of the fixed pin (18) is slidably connected to the interior of the extension block (22).