Mixing device for preparing negative electrode additive of lead-acid storage battery
By using a motor-driven hard brush to clean the filter plate in the lead-acid battery negative electrode additive mixing device, the problem of powder-type material is solved, and the production efficiency and additive quality are improved.
Patent Information
- Application Number
- CN202422154854.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-03
AI Technical Summary
During the use of the prior art, fine particles of powder-type materials are easily stuck in the pores of the filter plate, resulting in clogging, and shutting down and cleaning, affecting production continuity and efficiency.
A lead-acid battery negative electrode additive mixing device is designed, using a motor to drive the driving wheel and the driven wheel, and the filter plate is cleaned by a belt drive to ensure the unobstructed material, and a cooling system is equipped to control the temperature.
It effectively prevents the filter plate of material feeding, reduces feed interruption and cleaning time caused by blockage, improves the stability and production efficiency of the mixing process, and ensures the quality of additives.
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Figure CN223010414U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery production, in particular to a mixing device for preparing negative electrode additives of lead-acid batteries. Background Art
[0002] Lead-acid batteries are a common chemical power source with wide applications. It mainly consists of positive plates, negative plates, electrolyte (dilute sulfuric acid), separators, battery cases, and battery covers, etc. Its working principle is based on the redox reaction of lead and lead dioxide in sulfuric acid electrolyte. The use of a mixing device is to evenly disperse various negative electrode additives in the lead paste to ensure uniform distribution.
[0003] Chinese Patent CN214389857U discloses a dry mixing device for preparing negative electrode additives of lead-acid batteries, belonging to the technical field of battery production, including a bottom plate. A vertical plate one, a vertical plate two, and a positioning plate are fixed on the top of the bottom plate. The vertical plate two is located between the vertical plate one and the positioning plate. A top plate is fixed between the tops of the vertical plate one and the vertical plate two. Horizontally arranged rotating shafts are rotatably installed on the opposite sides of the vertical plate one and the vertical plate two. A mixing tank is fixed between the two rotating shafts. A stirring shaft is rotatably installed in the mixing tank. Multiple stirring rods are installed on the stirring shaft. A feed pipe is installed on the top of the mixing tank. A feed hopper is installed on the top of the feed pipe. Pusher motors are installed on both sides of the feed hopper; the utility model realizes the electric addition of materials, is convenient for feeding, saves labor, realizes the turning and stirring of materials, efficiently mixes and stirs the materials, has a high mixing uniformity, and improves the production quality.
[0004] However, in the use of this technical solution, the material passes through a filter plate to filter out larger particles. However, when putting powder-type materials, due to the wide particle size distribution of the powder-type materials, there are many fine particles as well as larger particles while there are also larger particles. The larger particles are easily stuck in the pores of the filter plate, resulting in blockage. This requires shutting down the machine to clean the filter plate, which in turn leads to the intermittency of the overall work, as well as an increase in the downtime and a decrease in the overall production efficiency. Therefore, in view of the above deficiencies, a mixing device for preparing negative electrode additives of lead-acid batteries is proposed. Summary of the Utility Model
[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a mixing device for preparing negative electrode additives of lead-acid batteries is proposed, aiming to improve the problems in the prior art that cleaning the filter plate will reduce the overall continuity and the downtime will reduce the production efficiency.
[0006] To achieve the above object, the present utility model provides the following technical solution: A mixing device for preparing a negative electrode additive of a lead-acid battery, including a cylinder body, an outer portion of the cylinder body is fixedly connected with a support ring, a bottom end of the support ring is fixedly connected with a support assembly for supporting the whole, a top end of the cylinder body is fixedly connected with a motor, a driving end of the motor is fixedly connected with a driving wheel, a front side inside the top end of the cylinder body is rotatably connected with a driven wheel, a belt is sleeved outside the driving wheel and the driven wheel, a bottom end of the driven wheel is fixedly connected with a connecting rod, an outer portion of the connecting rod is rotatably connected with an adapter rod, an inner side of the adapter rod is rotatably connected with a rigid brush, two fixing rods are fixedly connected to an inner top end of the cylinder body, a first feeding hole is arranged at a front side of the top end of the cylinder body, a filter plate is fixedly connected inside the first feeding hole, a second feeding hole is fixedly connected to a rear side of the top end of the cylinder body, a driving end of the motor is fixedly connected with a force transmission column, a cleaning assembly for cleaning the inner wall is fixedly connected to an outer portion of the force transmission column, and a blanking pipe is fixedly connected to a bottom end of the cylinder body.
[0007] Further, a cooling box is fixedly connected to a right side of a bottom end of the support ring, a plurality of heat dissipation fins are fixedly connected to an outer portion of the cooling box, a water pump is fixedly connected to a top end of the cooling box, an output end of the water pump is fixedly connected with a transmission pipe, a top end of the transmission pipe is fixedly connected with a circulation pipe, and a containing barrel is fixedly connected to a top end of the support ring.
[0008] Further, the support assembly includes a plurality of support legs, top ends of the plurality of support legs are fixedly connected to a bottom end of the support ring, and a suction cup is fixedly connected to a bottom end of the support leg.
[0009] Further, a top end of the rigid brush is in contact with a bottom end of the filter plate, and an inner portion of the rigid brush is slidably connected to an outer portion of the fixing rod.
[0010] Further, the cleaning assembly includes a plurality of stirring rods, a sliding rod is slidably connected to an inner wall of one side of the stirring rod, a limiting disk is fixedly connected to a similar side of the plurality of sliding rods, a strong spring is arranged inside the stirring rod, a similar side of the plurality of stirring rods is respectively fixedly connected to an outer portion of the force transmission column, and a cleaning plate is fixedly connected to a far side of the plurality of sliding rods.
[0011] Further, one end of the strong spring is fixedly connected to one side of the limiting disk, and the other end of the strong spring is fixedly connected to an inner side of one side of the stirring rod.
[0012] Further, an outer portion of the limiting disk is slidably connected to an inner portion of the stirring rod, and one side of the cleaning plate is in contact with an inner wall of the cylinder body.
[0013] Further, the bottom end of the water pump is fixedly connected to the top right side of the support ring, the circulation pipe is sleeved outside the cylinder body, and the right end of the circulation pipe is fixedly connected to the top end of the heat dissipation fins.
[0014] The beneficial effects of the present utility model are as follows:
[0015] (1) In the present utility model, when the motor is started to drive the driving wheel to mix the materials by the stirring rod, the driven wheel is driven to clean the filter plate by the hard brush, preventing the blockage of the filter plate for material feeding, thereby reducing the feeding interruption and cleaning time caused by the blockage of the filter plate, enabling the mixing process to proceed continuously and stably, and thus improving the overall production efficiency.
[0016] (2) In the present utility model, when the temperature exceeds the set upper limit, the water pump is started to take away the excess heat, ensuring that the temperature during the mixing process is within an appropriate range, avoiding the deterioration of the additive performance due to excessive temperature, and thus improving the quality of the negative electrode additive of the lead-acid battery.
[0017] In summary, the present utility model has the advantages of cleaning the filter plate in the feeding pipe during the mixing process, scraping the inner wall to prevent materials from adhering to the inner wall, and ensuring that the temperature in the barrel is within an appropriate range. Description of the Drawings
[0018] Figure 1 is a perspective view of a mixing device for preparing a negative electrode additive of a lead-acid battery proposed by the present utility model;
[0019] Figure 2 is a schematic structural diagram of a connecting rod of a mixing device for preparing a negative electrode additive of a lead-acid battery proposed by the present utility model;
[0020] Figure 3 is a schematic structural diagram of a feeding pipe of a mixing device for preparing a negative electrode additive of a lead-acid battery proposed by the present utility model;
[0021] Figure 4 is Figure 3 the enlarged view at A in
[0022] Figure 5 is a schematic structural diagram of a stirring rod of a mixing device for preparing a negative electrode additive of a lead-acid battery proposed by the present utility model;
[0023] Figure 6 is a schematic structural diagram of a circulation pipe of a mixing device for preparing a negative electrode additive of a lead-acid battery proposed by the present utility model. Detailed Embodiment
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more unless otherwise specifically defined.
[0026] Embodiment 1
[0027] Referring to Figure 1 - Figure 2 FIG. 1, an embodiment provided by the present invention: A mixing device for an additive of a lead-acid battery negative electrode includes a cylinder 1. An external support ring 2 is fixedly connected to the cylinder 1 to provide additional stability and support for the cylinder 1. A support assembly for supporting the whole is fixedly connected to the bottom end of the support ring 2 to ensure that the device can maintain a stable state during operation. The support assembly includes a plurality of support legs 3. The top ends of the plurality of support legs 3 are fixedly connected to the bottom end of the support ring 2. A suction cup 4 is fixedly connected to the bottom end of the support leg 3. These suction cups 4 can enhance the adsorption force between the device and the placement surface and further improve the stability of the device. A motor 5 is fixedly connected to the top end of the cylinder 1 to provide power for the operation of the device. A driving wheel 6 is fixedly connected to the driving end of the motor 5 so that the motor can drive the driving wheel 6 to rotate. A driven wheel 7 is rotatably connected to the front side inside the top end of the cylinder 1. A belt 8 is sleeved outside the driving wheel 6 and the driven wheel 7. A connecting rod 9 is fixedly connected to the bottom end of the driven wheel 7.
[0028] Referring to Figure 2 - Figure 4, the outer part of the connecting rod 9 is rotationally connected with an adapter rod 10 in a rotatable manner, the inner part of one side of the adapter rod 10 is rotationally connected with a rigid brush 11, the inner top of the cylinder 1 is fixedly connected with two fixing rods 12, and the inner part of the rigid brush 11 is slidably connected to the outside of the fixing rods 12 to ensure the accuracy and stability of the movement of the rigid brush 11. A first feeding hole 13 is arranged on the front side of the top of the cylinder 1 for adding specific materials. A filter plate 14 is fixedly connected inside the first feeding hole 13. The top of the rigid brush 11 is in contact with the bottom of the filter plate 14 to play a role in filtering materials. A second feeding hole 15 is fixedly connected to the rear side of the top of the cylinder 1. The driving end of the motor 5 is fixedly connected with a force transmission column 16.
[0029] Referring to Figure 3 and Figure 5 , a cleaning assembly for cleaning the inner wall is fixedly connected to the outside of the force transmission column 16. The cleaning assembly includes a plurality of stirring rods 17 which play an important stirring role during the material mixing process. A sliding rod 18 is slidably connected to the inner wall of one side of the stirring rod 17. A limiting disk 19 is fixedly connected to the adjacent sides of the plurality of sliding rods 18 to prevent the sliding rod 18 from extending or retracting excessively, ensuring the stability and reliability of the whole structure. The outside of the limiting disk 19 is slidably connected inside the stirring rod 17. A strong spring 20 is arranged inside the stirring rod 17, which has a powerful elastic potential energy and can provide a continuous and stable acting force for the whole cleaning assembly. One end of the strong spring 20 is fixedly connected to one side of the limiting disk 19 so that the elastic force of the spring can be effectively transmitted to the limiting disk 19. The other end of the strong spring 20 is fixedly connected to one side inside the stirring rod 17. The adjacent sides of the plurality of stirring rods 17 are respectively fixedly connected to the outside of the force transmission column 16. Cleaning plates 21 are fixedly connected to the opposite sides of the plurality of sliding rods 18. One side of the cleaning plate 21 is in contact with the inner wall of the cylinder 1 to be responsible for cleaning the inner wall. A discharge pipe 22 is fixedly connected to the bottom of the cylinder 1 to facilitate the smooth discharge of the mixed materials, realizing the continuity and high efficiency of the whole production process.
[0030] Referring to Figure 1 and Figure 6, the right side of the bottom end of the support ring 2 is fixedly connected with a cooling box 23, which ensures that there will be no loosening or displacement during operation, guaranteeing the reliability of the cooling function. A plurality of heat dissipation fins 24 are fixedly connected to the outside of the cooling box 23. These heat dissipation fins 24 greatly increase the contact area between the cooling box 23 and the outside air, enabling the heat generated inside the cooling box 23 to be dissipated more efficiently, thereby significantly improving the heat dissipation effect of the cooling box 23, ensuring that the coolant can always be maintained at a relatively low temperature, and providing strong guarantee for the continuous cooling of the device. The top end of the cooling box 23 is fixedly connected with a water pump 25. This firm connection method ensures that the water pump 25 can stably extract the coolant from the cooling box 23 during operation without leakage or loosening, providing a stable power source for the normal operation of the cooling system. The bottom end of the water pump 25 is fixedly connected to the right side of the top end of the support ring 2. The output end of the water pump 25 is fixedly connected with a transmission pipe 26, providing a reliable channel for the transmission of the coolant. The top end of the transmission pipe 26 is fixedly connected with a circulation pipe 27. The circulation pipe 27 is sleeved outside the cylinder body 1 to realize the cooling of the coolant, preparing for the next cooling cycle. The right end of the circulation pipe 27 is fixedly connected to the top end of the heat dissipation fins 24. The top end of the support ring 2 is fixedly connected with a receiving barrel 28.
[0031] Working steps
[0032] First, introduce powder-like materials through the first feeding hole 13 and liquid-like materials through the second feeding hole 15. After the material feeding is completed, start the motor 5 first. After the motor 5 starts, it drives the driving wheel 6 to rotate. Subsequently, under the rotation of the driving wheel 6, the belt 8 runs outside the driven wheel 7, thereby causing the driven wheel 7 to rotate inside the top end of the cylinder body 1. During the rotation of the driven wheel 7, the connecting rod 9 rotates, and its movement trajectory is similar to that of an eccentric wheel. Then, under the movement of the connecting rod 9, the connecting rod 10 is driven, so that the hard brush 11 cleans the filter plate 14 under the limiting action of the fixed rod 12, effectively preventing the powder from blocking the filter plate 14. At the same time, under the rotation of the driving wheel 6, the force transmission column 16 is also driven to rotate. The rotation of the force transmission column 16 drives the stirring rod 17 to mix the materials. During this process, the cleaning plate 21 slides on the inner wall of the cylinder body 1. During this process, due to the supporting force of the strong spring 20, the limiting disc 19 drives the sliding rod 18, making the cleaning plate 21 closely fit the inner wall of the cylinder body 1, and being able to more effectively clean the residual materials on the inner wall of the cylinder body 1. When the internal temperature of the cylinder body 1 rises during stirring and mixing, start the water pump 25 at this time. Under the starting action of the water pump 25, the coolant inside the cooling box 23 is driven to be transmitted from the transmission pipe 26 to the inside of the circulation pipe 27, and then flows inside the circulation pipe 27, taking away the heat generated by the cylinder body 1. Moreover, the presence of the heat dissipation fins 24 is to ensure that the coolant inside the cooling box 23 always maintains the best effect.
[0033] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A device for preparing a negative electrode additive for a lead-acid battery, comprising a cylinder, characterized in that: The outer end of the cylinder is fixedly connected to a support ring, and the bottom end of the support ring is fixedly connected to a support assembly for supporting the whole. The top end of the cylinder is fixedly connected to a motor, and the driving end of the motor is fixedly connected to a driving wheel. The front side of the top end of the cylinder is rotatably connected to a driven wheel, and a belt is sleeved on the outside of the driving wheel and the driven wheel. The bottom end of the driven wheel is fixedly connected to a connecting rod, and the outside of the connecting rod is rotatably connected to a connecting rod, and a hard brush is rotatably connected to the inner top end of one side of the connecting rod. Two fixing rods are fixedly connected to the inner top end of the cylinder, and a feeding hole 1 is provided on the front side of the top end of the cylinder, and a filter plate is fixedly connected to the inside of the feeding hole 1, and a feeding hole 2 is fixedly connected to the rear side of the top end of the cylinder. The driving end of the motor is fixedly connected to a force transmission column, and the outside of the force transmission column is fixedly connected to a cleaning assembly for cleaning the inner wall, and the bottom end of the cylinder is fixedly connected to a feeding pipe.
2. A device for mixing additives for preparing negative electrodes of lead-acid batteries according to claim 1, characterized in that: A cooling box is fixedly connected to the right side of the bottom end of the support ring, a plurality of cooling fins are fixedly connected to the outside of the cooling box, a water pump is fixedly connected to the top of the cooling box, a transmission pipe is fixedly connected to the output end of the water pump, a circulation pipe is fixedly connected to the top of the transmission pipe, and a containing barrel is fixedly connected to the top of the support ring.
3. The device for preparing a negative electrode additive for a lead-acid battery according to claim 1, characterized in that: The support assembly comprises a plurality of support legs, the top ends of the plurality of support legs are fixedly connected to the bottom ends of the support rings, and the bottom ends of the support legs are fixedly connected to suction cups.
4. The device for mixing additives for preparing negative electrodes of lead-acid batteries according to claim 1, characterized in that: The top end of the hard brush contacts the bottom end of the filter plate, and the inside of the hard brush is slidably connected to the outside of the fixing rod.
5. The device for mixing additives for preparing negative electrodes of lead-acid batteries according to claim 1, characterized in that: The cleaning assembly includes multiple stirring rods, and a sliding rod is slidably connected to the inner wall of one side of the stirring rod, and the adjacent sides of the multiple sliding rods are fixedly connected to a limiting disk. A strong spring is arranged inside the stirring rod, and the adjacent sides of the multiple stirring rods are respectively fixedly connected to the outside of the force transmission column, and the distant sides of the multiple sliding rods are fixedly connected to a cleaning plate.
6. A device for mixing additives for preparing negative electrodes of lead-acid batteries according to claim 5, characterized in that: One end of the strong spring is fixedly connected to one side of the limiting plate, and the other end of the strong spring is fixedly connected to one side of the inner part of the stirring rod.
7. The device for mixing additives for preparing negative electrodes of lead-acid batteries according to claim 5, characterized in that: The outside of the limiting plate is slidably connected to the inside of the stirring rod, and one side of the cleaning plate is in contact with the inner wall of the cylinder.
8. The device for mixing additives for preparing negative electrodes of lead-acid batteries according to claim 2, characterized in that: The bottom end of the water pump is fixedly connected to the right side of the top end of the support ring, the circulation pipe is sleeved outside the cylinder, and the right end of the circulation pipe is fixedly connected to the top end of the heat dissipation fin.
Citation Information
Patent Citations
Dry mixing device for preparing negative electrode additive of lead-acid storage battery
CN214389857U