Carbonized straw fermentation particle forming device

By designing the loading, forming and cleaning components of the carbonized straw fermentation particle forming device, the problems of inconvenience in loading, difficulty in cleaning, inconvenience in forming and low utilization in the prior art are solved, and rapid and efficient forming and utilization of carbonized straw are achieved, and production efficiency and equipment life are improved.

CN223010474UActive Publication Date: 2025-06-24JIAXING TONGAO ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422128527.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-24
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The prior art cannot load quickly and conveniently, and the residue left during loading is inconvenient to clean, and carbonized straw is inconvenient to form and use, resulting in low utilization rate, low production efficiency, difficult equipment cleaning, and increasing the working intensity of operators.

Method used

A carbonized straw fermentation pellet forming device is designed, including a feeding assembly, a main box, a scraping assembly and a cleaning assembly. The loading assembly achieves rapid loading and residue cleaning through hydraulic rods and motor-driven scrapers; the main box is extruded and molded by carbonized straw through hydraulic rods and scrapers; the cleaning assembly achieves cleaning within the equipment through water pumps and spray heads.

Benefits of technology

It realizes fast and convenient feeding and cleaning, improves the forming and utilization rate of carbonized straw, reduces environmental pollution, improves production efficiency and equipment service life, and reduces the working intensity of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of straw particle forming, and discloses a carbonized straw fermentation particle forming device which comprises a bottom plate, a support is connected to the upper surface of the bottom plate in an inserted mode, and a main box body, a scraping plate, a pressing plate and a water pump are connected to the upper surface of the support in a clamped mode. The device is reasonable in structure, the feeding box is jacked up through the second hydraulic rod, carbonized straw in the feeding box enters the main box body, the first motor drives the first lead screw to rotate to enable the scraper to move, and the problems that feeding is inconvenient for operators, residues left during feeding are inconvenient to clean, the production efficiency is not high, and the production cost is low are solved. In the process of manual feeding, danger is prone to occurring, a first hydraulic rod drives a pressing plate to extrude carbonized straw, a scraper cuts off the extruded carbonized straw, and the problems that the carbonized straw is inconvenient to use and transport by people, the carbonized straw which is not extruded easily pollutes the environment, the use effect is reduced, the utilization rate of the carbonized straw is not high, and the use cost is low are avoided. The application range is not wide, and the straw cannot be reutilized.
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Description

Technical Field

[0001] The utility model relates to the technical field of straw pellet forming, in particular to a carbonized straw fermentation pellet forming device. Background Art

[0002] Straw is a by-product of agricultural production, which contains rich organic matter and nutrient elements. Traditional straw treatment methods such as burning or direct field return have problems of environmental pollution and resource waste. Converting straw into carbon-based fertilizer can not only effectively utilize straw resources, but also improve soil fertility, reduce the use of chemical fertilizers, and promote the sustainable development of agriculture.

[0003] A straw pellet forming device disclosed in the Chinese utility model patent application publication specification CN207189819U, although it is provided with a photoelectric detector through its structure, when in use, after the connecting cable at the rear end is sleeved and connected to the device through its structure, and then nested inside the sleeve, the hexagonal nut is tightened on the thread teeth of the infrared lamp bead to fix it to the protective cover, and then the infrared lamp bead irradiates out. According to the length of time of its irradiation, the formed pellets are cut to make their lengths consistent, and it is easy to use. However, the existing equipment cannot feed materials quickly and conveniently, wasting working time and manpower and material resources. The residues left during feeding are not convenient to clean and scrape off, and cannot form pellets of carbonized straw, which is not convenient for people to use and transport, reducing the use effect, with low utilization rate of carbonized straw and narrow application range. The uncompressed carbonized straw is easy to pollute the environment, and the production efficiency is not high. It is impossible to clean the equipment after use, increasing the working intensity of the operator. The residues in the main box body are not convenient to clean, reducing the service life and working efficiency. Therefore, we propose a new device to solve the above problems. Summary of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] Aiming at the deficiencies of the prior art, the utility model provides a carbonized straw fermentation pellet forming device, which solves the problems of inability to feed materials quickly and conveniently, inconvenient cleaning of the residues left during feeding, inconvenient use of the uncompressed carbonized straw for pellet forming, low utilization rate, inability to clean the equipment, inconvenient cleaning of the residues attached inside the equipment, and low working efficiency.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the utility model is realized through the following technical solutions: A carbonized straw fermentation granulation device, including a bottom plate, on the upper surface of which a bracket is inserted, on the upper surface of the bracket a main box body is clamped, on one side of the main box body a feeding component is inserted, inside the main box body a cover plate is rotatably connected, on one side of the main box body a first hydraulic rod is inserted, at one end of the first hydraulic rod a pressing plate is sleeved, on the other side of the main box body a discharge pipe is inserted, on the other side of the main box body a scraping component is inserted, at the lower part of the main box body an electronic valve is inserted, on the upper surface of the main box body a cleaning component is inserted, and at the lower part of the main box body a collection bucket is inserted.

[0008] Optionally, the feeding component includes a feeding box, a feeding seat, a second hydraulic rod, a first motor, a first lead screw, and a scraper. On the upper surface of the feeding seat, the second hydraulic rod is inserted. Inside the inner side wall of the feeding seat, the feeding box is rotatably connected. Inside the feeding box, a first motor is provided. At one end of the first motor, the first lead screw is sleeved. On one side of the feeding box, the scraper is slidably connected.

[0009] Optionally, the scraping component includes a lead screw seat, a second motor, a second lead screw, and a scraper. Inside the lead screw seat, the second motor is inserted. At one end of the second motor, the second lead screw is sleeved. On one side of the lead screw seat, the scraper is slidably connected.

[0010] Optionally, the cleaning component includes a water tank, a water pump, a first water pipe, a second water pipe, and a first spray head. Inside the water tank, the water pump is inserted. At the upper end of the water pump, the first water pipe is inserted. On one side of the first water pipe, the second water pipe is inserted. On the lower surface of the second water pipe, the first spray head is inserted.

[0011] Optionally, a threaded hole penetrates through the inside of the scraper, and the threaded hole is adapted to the first lead screw.

[0012] Optionally, a threaded hole penetrates through the inside of the scraper, and the threaded hole is adapted to the second lead screw.

[0013] Optionally, a water inlet pipe is provided on the upper surface of the water tank, a storage battery is provided on the upper surface of the water tank, a water outlet hole is provided on the lower surface of the first spray head, and the number of the first spray heads is three.

[0014] Optionally, a plurality of discharge holes are provided on one side of the discharge pipe, and a spray head hole is provided on the upper surface of the main box body.

[0015] In summary, the technical effects and advantages of the utility model:

[0016] 1. The structure of the utility model is reasonable. The carbonized straw is put into the feeding box by the operator. The cover plate is opened by the operator, and the feeding box is lifted by the second hydraulic rod, so that the carbonized straw in the feeding box enters the main box body. The first motor drives the first lead screw to rotate to make the scraper move, and the carbonized straw residues in the feeding box are scraped into the main box body, avoiding the inconvenience of the operator during feeding, wasting working time, increasing labor and materials, the residues left during feeding are inconvenient to clean, the production efficiency is not high, and it is easy to cause danger during manual feeding, causing harm to the operator. Therefore, feeding the equipment through the feeding component facilitates the operation of the operator, improves the production efficiency, saves labor and materials, saves working time, and is more convenient and fast to clean the residues left during feeding. By putting the carbonized straw into the main box body, the carbonized straw is extruded by the pressing plate driven by the first hydraulic rod. The extruded carbonized straw is extruded through the discharge holes on one side of the discharge pipe. The second motor drives the second lead screw to rotate so that the scraper can move up and down, and the extruded carbonized straw is cut by the scraper, avoiding the inconvenience of people using and transporting the carbonized straw, the unextruded carbonized straw is easy to pollute the environment, inconvenient to use in the field, reducing the use effect, the utilization rate of the carbonized straw is not high, the application range is not wide, and the straw cannot be reused, resulting in waste of resources. Therefore, extruding the carbonized straw into granules facilitates people's use and handling, improves resource utilization, reduces environmental pollution, improves the use effect, and expands the application range.

[0017] 2. In the utility model, water is added to the water tank through the water inlet pipe on the upper surface of the water tank. The water in the water tank is pumped up by the water pump, and the water sprays out through the water outlet holes on the lower surface of the first nozzle through the first water pipe and the second water pipe to clean the main box body. After cleaning, the electronic valve is opened, and the cleaned water flows into the collection bucket through the electronic valve, avoiding the inconvenience of cleaning the equipment after use, the high cleaning difficulty, the long cleaning time, wasting working time, inconvenient for the next use, the residues attached to the main box body affecting the next use, and reducing the service life of the equipment. Therefore, cleaning the main box body through the cleaning component reduces the working intensity of the operator, saves working time, reduces the residues attached to the main box body, increases the service life of the equipment, and improves the working efficiency. Description of the Drawings

[0018] Figure 1 is the structural schematic diagram of the utility model;

[0019] Figure 2 is the exploded view of the bottom plate structure of the utility model;

[0020] Figure 3 is the exploded view of the scraping component structure of the utility model;

[0021] Figure 4 Explosion schematic diagram of the main box body structure of the present utility model;

[0022] Figure 5 Explosion schematic diagram of the feeding component structure of the present utility model;

[0023] Figure 6 Planar schematic diagram of the feeding component structure of the present utility model;

[0024] Figure 7 Schematic diagram of the cleaning component structure of the present utility model.

[0025] In the figure: 1, bottom plate; 2, bracket; 3, main box body; 4, feeding component; 401, feeding box; 402, feeding seat; 403, second hydraulic rod; 404, first motor; 405, first lead screw; 406, scraper; 5, cover plate; 6, first hydraulic rod; 7, pressing plate; 8, discharge pipe; 9, scraping component; 901, lead screw seat; 902, second motor; 903, second lead screw; 904, scraper; 10, electronic valve; 11, cleaning component; 1101, water tank; 1102, water pump; 1103, first water pipe; 1104, second water pipe; 1105, first spray head; 12, collection bucket. Specific embodiments

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0027] Embodiment: Refer to Figures 1-7 A carbonized straw fermentation granulation forming device shown in the figure, including a bottom plate 1, a bracket 2 is inserted on the upper surface of the bottom plate 1, a main box body 3 is clamped on the upper surface of the bracket 2, a feeding component 4 is inserted on one side of the main box body 3, a cover plate 5 is rotatably connected inside the main box body 3, a first hydraulic rod 6 is inserted on one side of the main box body 3, a pressing plate 7 is sleeved at one end of the first hydraulic rod 6, a discharge pipe 8 is inserted on the other side of the main box body 3, a scraping component 9 is inserted on the other side of the main box body 3, an electronic valve 10 is inserted at the lower part of the main box body 3, a cleaning component 11 is inserted on the upper surface of the main box body 3, and a collection bucket 12 is inserted at the lower part of the main box body 3.

[0028] As a preferred implementation manner in this embodiment, as shown in Figures 2 to 6As shown in the figure, a bracket 2 is inserted into the upper surface of the bottom plate 1, a main box body 3 is clamped on the upper surface of the bracket 2, a feeding component 4 is inserted into one side of the main box body 3, and the feeding component 4 includes a feeding box 401, a feeding seat 402, a second hydraulic rod 403, a first motor 404, a first lead screw 405, and a scraper 406. The second hydraulic rod 403 is inserted into the upper surface of the feeding seat 402, the inner side wall of the feeding seat 402 is rotatably connected to the feeding box 401, a hydraulic groove is opened on the lower surface of the feeding box 401, and the hydraulic groove is connected to the second hydraulic rod 403. A first motor 404 is arranged inside the feeding box 401, a first lead screw 405 is sleeved at one end of the first motor 404, a scraper 406 is slidably connected to one side of the feeding box 401, a threaded hole penetrates through the inside of the scraper 406, and the threaded hole is adapted to the first lead screw 405. A cover plate 5 is rotatably connected inside the main box body 3, a first hydraulic rod 6 is inserted into one side of the main box body 3, a pressing plate 7 is sleeved at one end of the first hydraulic rod 6, a discharge pipe 8 is inserted into the other side of the main box body 3, a plurality of discharge holes are opened on one side of the discharge pipe 8, and a scraping component 9 is inserted into the other side of the main box body 3. The scraping component 9 includes a lead screw seat 901, a second motor 902, a second lead screw 903, and a scraper 904. The second motor 902 is inserted into the inside of the lead screw seat 901, the second lead screw 903 is sleeved at one end of the second motor 902, the scraper 904 is slidably connected to one side of the lead screw seat 901, a threaded hole penetrates through the inside of the scraper 904, and the threaded hole is adapted to the second lead screw 903. During the use process, the carbonized straw is put into the feeding box 401 by the operator, the cover plate 5 is opened by the operator, the feeding box 401 is lifted by the second hydraulic rod 403, so that the carbonized straw in the feeding box 401 enters the main box body 3, the first motor 404 drives the first lead screw 405 to rotate to move the scraper 406, and the carbonized straw residues in the feeding box 401 are scraped into the main box body 3, avoiding the inconvenience of the operator during feeding, wasting working time, increasing labor and materials, the residues left during feeding are inconvenient to clean, the production efficiency is not high, and it is easy to cause danger during manual feeding, causing harm to the operator. Thus, the feeding component 4 feeds the equipment, facilitating the operation of the operator, improving the production efficiency, saving labor and materials, saving working time, and cleaning the residues left during feeding more conveniently and quickly. By putting the carbonized straw into the main box body 3, the first hydraulic rod 6 drives the pressing plate 7 to extrude the carbonized straw, and the extruded carbonized straw is extruded through the discharge holes on one side of the discharge pipe 8. The second motor 902 drives the second lead screw 903 to rotate so that the scraper 904 can move up and down, and the extruded carbonized straw is cut off by the scraper 904, avoiding the inconvenience of people using and transporting the carbonized straw, the unextruded carbonized straw is easy to pollute the environment, inconvenient to use in the field, reducing the use effect, the utilization rate of the carbonized straw is not high, the application range is not wide, and the straw cannot be reused, resulting in waste of resources.Thus, the carbonized straw is extruded into granules, which facilitates people's use and transportation, improves resource utilization, reduces environmental pollution, enhances the usage effect, and expands the application scope.

[0029] As Figure 4 and Figure 7 shown, in this embodiment, an electronic valve 10 is inserted into the lower part of the main box body 3. A spray head hole is formed in the upper surface of the main box body 3. A cleaning component 11 is inserted into the upper surface of the main box body 3. The cleaning component 11 includes a water tank 1101, a water pump 1102, a first water pipe 1103, a second water pipe 1104, and a first spray head 1105. A water inlet pipe is formed in the upper surface of the water tank 1101. A storage battery is arranged on the upper surface of the water tank 1101. The water pump 1102 is inserted into the interior of the water tank 1101. The upper end of the water pump 1102 is inserted with the first water pipe 1103. A second water pipe 1104 is inserted into one side of the first water pipe 1103. The number of the second water pipes 1104 is two. The first spray head 1105 is inserted into the lower surface of the second water pipe 1104. A water outlet hole is formed in the lower surface of the first spray head 1105. The number of the first spray heads 1105 is three. A collection bucket 12 is inserted into the lower part of the main box body 3. During the use process, water is added to the water tank 1101 through the water inlet pipe on the upper surface of the water tank 1101. The water in the water tank 1101 is pumped up by the water pump 1102, so that the water sprays out from the water outlet hole on the lower surface of the first spray head 1105 through the first water pipe 1103 and the second water pipe 1104 to clean the interior of the main box body 3. After cleaning, the electronic valve 10 is opened, and the cleaned water flows into the collection bucket 12 through the electronic valve 10, avoiding the inconvenience, high difficulty, and long time for cleaning the equipment after use, wasting working time, being inconvenient for the next use, and the residues attached to the interior of the main box body 3 affecting the next use, reducing the service life of the equipment. Thus, the interior of the main box body 3 is cleaned by the cleaning component 11, reducing the working intensity of the operator, saving working time, reducing the residues attached to the interior of the main box body 3, increasing the service life of the equipment, and improving the working efficiency.

[0030] The working principle of this utility model:

[0031] During use, the operator puts carbonized straw into the feeding box 401, opens the cover plate 5, and the second hydraulic rod 403 jacks up the feeding box 401 so that the carbonized straw in the feeding box 401 enters the main box body 3. The first motor 404 drives the first lead screw 405 to rotate to move the scraper 406, scraping the carbonized straw residues in the feeding box 401 into the main box body 3, avoiding the inconvenience for the operator during feeding, wasting working time, increasing labor and material resources, the residues left during feeding being inconvenient to clean up, low production efficiency, and the risk of danger during manual feeding, which may cause harm to the operator. Thus, the feeding assembly 4 feeds the equipment, facilitating the operation of the operator, improving production efficiency, saving labor and material resources, saving working time, and making it more convenient and fast to clean up the residues left during feeding. By putting the carbonized straw into the main box body 3, the first hydraulic rod 6 drives the pressing plate 7 to extrude the carbonized straw. The extruded carbonized straw is squeezed out through the discharge holes on one side of the discharge pipe 8. The second motor 902 drives the second lead screw 903 to rotate so that the scraper 904 can move up and down, and the scraper 904 cuts off the extruded carbonized straw, avoiding the inconvenience of using and transporting the carbonized straw by people, the unextruded carbonized straw being easy to pollute the environment, inconvenient to use in the fields, reducing the use effect, low utilization rate of carbonized straw, narrow application range, and inability to reuse the straw, resulting in waste of resources. Thus, squeezing the carbonized straw into granules facilitates people's use and handling, improves resource utilization, reduces environmental pollution, improves the use effect, and expands the application range. After the equipment is used up, water is added to the water tank 1101 through the water inlet pipe on the upper surface of the water tank 1101. The water pump 1102 pumps the water in the water tank 1101 up, and the water sprays out through the water outlet holes on the lower surface of the first nozzle 1105 through the first water pipe 1103 and the second water pipe 1104 to clean the main box body 3. After cleaning, the electronic valve 10 is opened, and the cleaned water flows into the collection bucket 12 through the electronic valve 10, avoiding the inconvenience of cleaning the equipment after use, high cleaning difficulty, long cleaning time, wasting working time, being inconvenient for the next use, and the residues attached to the main box body 3 affecting the next use, reducing the service life of the equipment. Thus, the cleaning assembly 11 cleans the main box body 3, reducing the working intensity of the operator, saving working time, reducing the residues attached to the main box body 3, increasing the service life of the equipment, and improving work efficiency.

[0032] All the electrical components mentioned in this article are electrically connected to the external main controller and the 220V mains power supply, and the main controller can be a conventional known device such as a computer for control.

[0033] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A carbonized straw fermentation particle forming device, comprising a bottom plate (1), characterized in that: A bracket (2) is plugged into the upper surface of the bottom plate (1), a main box (3) is clamped into the upper surface of the bracket (2), a loading assembly (4) is plugged into one side of the main box (3), a cover plate (5) is rotatably connected to the inside of the main box (3), a first hydraulic rod (6) is plugged into one side of the main box (3), a pressing plate (7) is sleeved on one end of the first hydraulic rod (6), a discharge pipe (8) is plugged into the other side of the main box (3), a scraping assembly (9) is plugged into the other side of the main box (3), an electronic valve (10) is plugged into the lower part of the main box (3), a cleaning assembly (11) is plugged into the upper surface of the main box (3), and a collecting bucket (12) is plugged into the lower part of the main box (3).

2. The carbonized straw fermentation particle forming device according to claim 1, characterized in that: The feeding assembly (4) comprises a feeding box (401), a feeding seat (402), a second hydraulic rod (403), a first motor (404), a first lead screw (405), and a scraper (406); the second hydraulic rod (403) is plugged into the upper surface of the feeding seat (402); the inner side wall of the feeding seat (402) is rotatably connected to the feeding box (401); a first motor (404) is provided inside the feeding box (401); one end of the first motor (404) is sleeved with the first lead screw (405); and one side of the feeding box (401) is slidably connected to the scraper (406).

3. The carbonized straw fermentation particle forming device according to claim 1, characterized in that: The scraping assembly (9) comprises a screw seat (901), a second motor (902), a second screw (903), and a scraper (904); the second motor (902) is plugged into the interior of the screw seat (901); one end of the second motor (902) is sleeved with the second screw (903); and one side of the screw seat (901) is slidably connected to the scraper (904).

4. The carbonized straw fermentation particle forming device according to claim 1, characterized in that: The cleaning component (11) comprises a water tank (1101), a water pump (1102), a first water pipe (1103), a second water pipe (1104), and a first nozzle (1105); the water pump (1102) is plugged into the interior of the water tank (1101); the first water pipe (1103) is plugged into the upper end of the water pump (1102); the second water pipe (1104) is plugged into one side of the first water pipe (1103); and the first nozzle (1105) is plugged into the lower surface of the second water pipe (1104).

5. The carbonized straw fermentation particle forming device according to claim 2, characterized in that: A threaded hole is formed inside the scraper (406), and the threaded hole is adapted to fit the first lead screw (405).

6. The carbonized straw fermentation particle forming device according to claim 3, characterized in that: A threaded hole is formed inside the scraper (904), and the threaded hole is adapted to fit the second lead screw (903).

7. The carbonized straw fermentation particle forming device according to claim 4, characterized in that: A water inlet pipe is provided on the upper surface of the water tank (1101), a storage battery is provided on the upper surface of the water tank (1101), a water outlet hole is provided on the lower surface of the first nozzle (1105), and the number of the first nozzle (1105) is three.

8. The carbonized straw fermentation particle forming device according to claim 1, characterized in that: A plurality of discharge holes are provided on one side of the discharge pipe (8), and a nozzle hole is provided on the upper surface of the main box body (3).

Citation Information

Patent Citations

  • Straw particle forming device

    CN207189819U