Paint spraying equipment for shaft sleeve production
By designing the paint spraying equipment for shaft sleeve production, the rotation and turnover of the shaft sleeve are achieved by using a rotating table and a placement disc, the problems of low painting efficiency and unstable quality in the prior art are solved, and efficient and uniform spraying effect is achieved.
Patent Information
- Application Number
- CN202421840568.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing paint spraying devices for the production of shaft sleeves are inefficient, and spraying one by one causes unstable quality of each shaft sleeve, affecting the overall performance and appearance quality of the shaft sleeve.
A painting equipment for shaft sleeve production is designed. Through the combination of a rotating table and a placing plate, the rotation and turnover of the shaft sleeve are realized, and multiple spray heads are used to perform comprehensive spraying operations on multiple shaft sleeves.
Improves spraying efficiency, ensures uniform coverage of the spraying surface, improves spraying quality, and ensures uniformity and consistency of each sleeve.
Smart Images

Figure CN223010887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of painting for bushing production, in particular to a painting device for bushing production. Background Technique
[0002] A bushing is a cylindrical mechanical part sleeved on a rotating shaft. Its main functions are to protect the shaft and hole, support the transmission shaft, achieve the interference fit of the transmission shaft and the bearing of the transmission part, and reduce the friction and wear of the transmission shaft. During the production of bushings, in order to improve their anti-corrosion performance, painting operations need to be carried out on their surfaces.
[0003] The existing painting devices for bushing production mainly consist of a workbench, a clamping mechanism, and a spraying mechanism. When spraying a bushing, first place the bushing to be sprayed on the workbench and clamp it firmly through the clamping mechanism. Then start the pump body to make the paint in the storage tank flow into the spray head through the conveying pipeline. Finally, make the paint spray on the surface of the bushing through the spray head, thus completing the spraying operation on the bushing.
[0004] For the existing painting devices for bushing production, when painting bushings, most of them adopt a single-by-one painting method. Painting one by one means that only one bushing can be processed each time, which greatly reduces the painting efficiency. And in the case of mass production or when it is necessary to quickly complete the painting task, this method is obviously not the best choice. Painting one by one may lead to differences in the painting quality of each bushing, and the instability of the painting quality will affect the overall performance and appearance quality of the bushing. Therefore, a painting device for bushing production is proposed to solve the above problems. Content of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve the problems raised in the above background technique, the utility model proposes a painting device for bushing production.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: a paint spraying equipment for sleeve production described in the utility model comprises a base, an inherent sleeve on the base, a rotating table rotatably installed in the sleeve, six grooves are provided on the top of the rotating table, a first motor is installed in each groove, the output end of the first motor is connected to a rotating shaft, the top of the rotating shaft is fixedly connected to a placing plate, and the bottom side of the placing plate is in contact with the top side of the rotating table, a sliding groove is provided in each placing plate, a second motor is installed on the circumferential side of each placing plate, a bidirectional screw rod is connected to the output end of the second motor, and the other end of the bidirectional screw rod is rotatably installed on the inner wall of one end of the sliding groove away from the second motor, both ends of the bidirectional screw rod are sleeved with sliders, the top of the slider is fixedly connected to a clamping plate, a driven gear ring is sleeved on the outer circumferential surface of the rotating table, a third motor is installed on the base, and the third motor A driving gear is installed at the output end of the machine, and the driving gear and the driven gear ring are meshed with each other. When spraying, first, multiple sleeves are placed on the placement disk accordingly, and the second motor is started to rotate the bidirectional screw rod. With the cooperation of the slide groove, the two sliders drive the two clamping plates to move away from each other until the two clamping plates move to contact the inner wall of the sleeve, so that the sleeve can be fixed by abutment. Then the third motor is started to rotate the driving gear, and then the driven gear ring drives the rotating table to rotate, so that the sleeve after clamping and fixing is rotated. At the same time, the second motor is started to rotate the placement disk, so that the clamped and fixed sleeve can also rotate accordingly. Through the self-rotation and turnover of the sleeve, multiple sleeves can be sprayed comprehensively, which greatly improves the efficiency of spraying. Through the self-rotation and turnover of the sleeve, it can ensure that the spraying surface is evenly covered, thereby ensuring the uniformity and consistency of the spraying surface, and greatly improving the spraying quality.
[0007] Preferably, four fixing rods are fixedly connected to the base, and protective covers are fixedly connected to the top ends of the four fixing rods, and the driving gear and the driven gear ring are arranged in the protective cover. When using the device, the protective cover can be provided to prevent the teeth from scratching the operator.
[0008] Preferably, a T-shaped slide rail is installed on the base, and a movable plate is sleeved on the T-shaped slide rail. A screw hole is opened on the movable plate, and a locking bolt is rotatably assembled in the screw hole, and the end of the locking bolt is in conflict with the outer surface of the T-shaped slide rail. When the device is used, the movable plate is pushed to move along the T-shaped slide rail until the nozzle moves to the optimal spraying position. The movable plate is fixed by the locking bolt, so that the distance between the nozzle and the sleeve can be adjusted according to needs, so that the spraying operation can be better completed.
[0009] Preferably, two fixed blocks are installed on the side wall of the movable plate, a hollow tube is fixedly connected between the two fixed blocks, three nozzles are installed on the hollow tube, and the nozzles are arranged through the movable plate, a material storage box is installed on the base, a pump body is installed on the material storage box, the input hole of the pump body is connected to a liquid suction pipe, and the other end of the liquid suction pipe is arranged in the material storage box, the output hole of the pump body is connected to a delivery pipe, and the other end of the delivery pipe is fixedly connected to the hollow tube, when spraying, start the pump body, so that the paint in the material storage box flows into the hollow tube through the delivery pipe, and is finally sprayed out through the nozzle, so that the surface of the sleeve can be sprayed.
[0010] Preferably, a rod hole is provided at the top of the material storage box, a movable rod is inserted in the rod hole, a float is fixedly connected to the bottom end of the movable rod, a rod cap is fixedly connected to the top of the movable rod, a movable electrode ring is installed on the bottom side of the rod cap, a fixed electrode ring is installed on the top side of the material storage box, a warning light is installed on the material storage box, and the warning light, the movable electrode ring and the fixed electrode ring are electrically connected, and a paint injection tube is connected to the top side of the material storage box. As the spraying operation continues, the paint liquid in the material storage box gradually becomes less, and the float will also move downward, causing the movable rod to drive the movable electrode ring to move downward accordingly, until the paint liquid in the material storage box drops to the lowest value, the movable electrode ring contacts with the fixed electrode ring, and the warning light is energized to sound an alarm, thereby promptly reminding the operator to add paint to the material storage box, avoiding the interruption of the spraying operation due to the operator's failure to promptly discover the insufficient paint liquid, and ensuring the smooth progress of the subsequent spraying operation.
[0011] The utility model is beneficial in that:
[0012] 1. When spraying, the utility model first places a plurality of sleeves on the placement disk accordingly, starts the second motor to rotate the bidirectional screw rod, and with the cooperation of the slide groove, the two sliders drive the two clamping plates to move away from each other until the two clamping plates move to contact the inner wall of the sleeve, so that the sleeve can be fixed by abutment, then starts the third motor to rotate the driving gear, and then the driven gear ring drives the rotating table to rotate, so that the sleeve after clamping and fixing can be rotated, and at the same time starts the second motor to rotate the placement disk, so that the sleeve after clamping and fixing can be rotated accordingly, through the self-rotation and turnover of the sleeve, a comprehensive spraying operation can be performed on the plurality of sleeves, which greatly improves the efficiency of spraying, and through the self-rotation and turnover of the sleeve, it can ensure that the spraying surface is evenly covered, thereby ensuring the uniformity and consistency of the spraying surface, and greatly improving the spraying quality;
[0013] 2. As the spraying operation continues, the paint liquid in the storage tank gradually decreases, and the floating ball also moves downward accordingly, causing the movable rod to drive the movable electrode ring to move downward. When the paint liquid in the storage tank drops to the lowest value, the movable electrode ring contacts the fixed electrode ring, and the warning light is powered on to emit an alarm. Thus, the operator can be timely reminded to add paint to the storage tank, avoiding the interruption of the spraying operation caused by the operator's failure to timely detect the insufficient paint liquid and ensuring the smooth progress of the subsequent spraying operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following-described drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0015] Figure 1 FIG. is an overall three-dimensional structural diagram of the painting device;
[0016] Figure 2 FIG. is a partial three-dimensional structural diagram of the painting device;
[0017] Figure 3 FIG. is a sectional three-dimensional structural diagram of the sleeve and the rotating table;
[0018] Figure 4 FIG. is a three-dimensional structural diagram of the clamping mechanism;
[0019] Figure 5 FIG. is a three-dimensional structural diagram of the spraying mechanism.
[0020] In the figure: 1, base; 2, sleeve; 3, rotating table; 4, groove; 5, first motor; 6, placing plate; 7, chute; 8, second motor; 9, bidirectional lead screw; 10, slider; 11, clamping plate; 12, driven gear ring; 13, third motor; 14, driving gear; 15, T-shaped slide rail; 16, locking bolt; 17, moving plate; 18, fixed block; 19, hollow tube; 20, nozzle; 21, storage tank; 22, pump body; 23, liquid suction pipe; 24, conveying pipeline; 25, movable rod; 26, floating ball; 27, rod cap; 28, movable electrode ring; 29, fixed electrode ring; 30, warning light; 31, paint injection pipe; 32, fixed rod; 33, protective cover. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1-4 As shown, a paint spraying equipment for sleeve production includes a base 1, a sleeve 2 is inherently mounted on the base 1, a rotating table 3 is rotatably mounted in the sleeve 2, six grooves 4 are provided on the top of the rotating table 3, a first motor 5 is installed in each groove 4, the output end of the first motor 5 is connected to a rotating shaft, a placement plate 6 is fixedly connected to the top of the rotating shaft, and the bottom side of the placement plate 6 is in contact with the top side of the rotating table 3, a slide groove 7 is provided in each placement plate 6, a second motor 8 is installed on the circumferential side of each placement plate 6, a bidirectional screw rod 9 is connected to the output end of the second motor 8, and the other end of the bidirectional screw rod 9 is rotatably mounted on the inner wall of one end of the slide groove 7 away from the second motor 8, sliders 10 are sleeved on both ends of the bidirectional screw rod 9, a clamping plate 11 is fixedly connected to the top of the slider 10, a driven gear ring 12 is sleeved on the outer circumferential surface of the rotating table 3, a third motor 13 is installed on the base 1, a driving gear 14 is installed at the output end of the third motor 13, and the driving gear 14 is connected to the driven gear ring 12. The gear rings 12 mesh with each other; when spraying, firstly, multiple sleeves are placed on the placement disk 6 accordingly, and the second motor 8 is started to rotate the bidirectional screw rod 9. With the cooperation of the slide groove 7, the two sliders 10 drive the two clamping plates 11 to move away from each other until the two clamping plates 11 move to contact the inner wall of the sleeve, so that the sleeve can be fixed by abutment. Then the third motor 13 is started to rotate the driving gear 14, and then the driven gear ring 12 drives the rotating table 3 to rotate, so that the sleeve after clamping and fixing can be rotated. At the same time, the second motor 8 is started to rotate the placement disk 6, so that the clamped and fixed sleeve can also be rotated. Through the self-rotation and turnover of the sleeve, with the cooperation of the spraying mechanism, a comprehensive spraying operation can be carried out on multiple sleeves, which greatly improves the efficiency of spraying. Through the self-rotation and turnover of the sleeve, it can ensure that the spraying surface is evenly covered, thereby ensuring the uniformity and consistency of the spraying surface, and greatly improving the spraying quality.
[0023] Four fixing rods 32 are fixedly connected to the base 1, and protective covers 33 are fixedly connected to the top ends of the four fixing rods 32, and the driving gear 14 and the driven gear ring 12 are arranged in the protective cover 33; when using the device, the protective cover 33 can be provided to prevent the teeth from scratching the operator.
[0024] See also Figure 5As shown in the figure, a T-shaped slide rail 15 is installed on the base 1. A moving plate 17 is sleeved on the T-shaped slide rail 15. A threaded hole is formed in the moving plate 17. A locking bolt 16 is rotatably assembled in the threaded hole, and the end of the locking bolt 16 abuts against the outer surface of the T-shaped slide rail 15. Two fixing blocks 18 are installed on the side wall of the moving plate 17. A hollow tube 19 is fixedly connected between the two fixing blocks 18. Three spray nozzles 20 are assembled on the hollow tube 19, and the spray nozzles 20 penetrate through the moving plate 17. A material storage tank 21 is installed on the base 1. A pump body 22 is installed on the material storage tank 21. The input hole of the pump body 22 is connected with a liquid suction pipe 23, and the other end of the liquid suction pipe 23 is arranged in the material storage tank 21. The output hole of the pump body 22 is connected with a conveying pipeline 24, and the other end of the conveying pipeline 24 is fixedly connected to the hollow tube 19. When spraying, the pump body 22 is started, so that the paint in the material storage tank 21 is pumped out through the liquid suction pipe 23, flows into the hollow tube 19 through the conveying pipeline 24, and is finally sprayed out through the spray nozzles 20, so that the surface of the bushing can be sprayed. By pushing the moving plate 17 to move along the T-shaped slide rail 15 until the spray nozzles 20 are moved to the best spraying position, the moving plate 17 is fixed by the action of the locking bolt 16, so that the distance between the spray nozzles 20 and the bushing can be adjusted according to the needs, and the spraying operation can be better completed.
[0025] Please refer to Figure 5 As shown in the figure, a rod hole is formed in the top of the material storage tank 21. A movable rod 25 is inserted into the rod hole. A floating ball 26 is fixedly connected to the bottom end of the movable rod 25. A rod cap 27 is fixedly connected to the top end of the movable rod 25. A movable electrode ring 28 is installed on the bottom side of the rod cap 27. A fixed electrode ring 29 is installed on the top side of the material storage tank 21. A warning lamp 30 is installed on the material storage tank 21, and the warning lamp 30, the movable electrode ring 28 and the fixed electrode ring 29 are electrically connected. A paint injection pipe 31 is connected to the top side of the material storage tank 21. As the spraying operation continues, the paint liquid in the material storage tank 21 gradually decreases, and the floating ball 26 also moves downward accordingly, so that the movable rod 25 drives the movable electrode ring 28 to move downward accordingly. Until the paint liquid in the material storage tank 21 drops to the lowest value, the movable electrode ring 28 contacts the fixed electrode ring 29, and the warning lamp 30 is powered on to give an alarm, so that the operator can be timely reminded to add paint to the material storage tank 21, avoiding the interruption of the spraying operation caused by the operator's failure to timely discover the insufficient paint liquid, and ensuring the smooth progress of the subsequent spraying operation.
[0026] Working principle: the existing paint spraying devices for the production of shaft sleeves mostly adopt a single one-by-one spraying method when spraying the shaft sleeves. Spraying one by one means that only one shaft sleeve can be processed at a time, which greatly reduces the efficiency of spraying. In the case of mass production or the need to complete the painting task quickly, this method is obviously not the best choice. Spraying one by one may cause differences in the paint quality of each shaft sleeve, and the instability of the paint quality may affect the overall performance and appearance quality of the shaft sleeve. Therefore, a paint spraying device for the production of shaft sleeves is proposed to solve the above problems. When spraying, first place a plurality of shaft sleeves on the placement plate 6, start the second motor 8, rotate the bidirectional screw rod 9, and with the cooperation of the slide groove 7, the two sliders 10 drive the two clamps The holding plates 11 move away from each other until the two clamping plates 11 move to contact the inner wall of the sleeve, so that the sleeve can be fixed by contact, and then the third motor 13 is started to rotate the driving gear 14, so that the driven gear ring 12 drives the rotating table 3 to rotate, so that the sleeve after clamping and fixing can be rotated, and at the same time, the second motor 8 is started to rotate the placement plate 6, so that the sleeve after clamping and fixing can also be rotated. Through the self-rotation and turnover of the sleeve, with the cooperation of the spraying mechanism, a comprehensive spraying operation can be performed on multiple sleeves, which greatly improves the efficiency of spraying. Through the self-rotation and turnover of the sleeve, it can ensure that the spraying surface is evenly covered, thereby ensuring the uniformity and consistency of the spraying surface, and greatly improving the spraying quality;
[0027] When spraying, the pump body 22 is started to draw the paint in the storage box 21 through the liquid extraction pipe 23, and flow into the hollow tube 19 through the delivery pipe 24, and finally spray out through the nozzle 20, so that the surface of the sleeve can be sprayed. The movable plate 17 is pushed to move along the T-shaped slide rail 15 until the nozzle 20 moves to the best spraying position. The movable plate 17 is fixed by the locking bolt 16, so that the distance between the nozzle 20 and the sleeve can be adjusted according to the demand, so that the spraying operation can be better completed. As the spraying operation continues, the paint liquid in the storage box 21 gradually becomes less, and the float 26 will move downward accordingly, causing the movable rod 25 to drive the movable electrode ring 28 to move downward accordingly, until the paint liquid in the storage box 21 drops to the lowest value, the movable electrode ring 28 contacts the fixed electrode ring 29, and the warning light 30 is energized to sound an alarm, thereby promptly reminding the operator to add paint to the storage box 21, avoiding the interruption of the spraying operation due to the operator's failure to promptly discover the lack of paint liquid, and ensuring the smooth progress of the subsequent spraying operation.
[0028] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0029] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed.
Claims
1. A paint spraying device for sleeve production, characterized in that: The invention comprises a base (1), wherein a sleeve (2) is provided on the base (1), a rotating table (3) is rotatably installed in the sleeve (2), six grooves (4) are provided on the top of the rotating table (3), a first motor (5) is installed in each groove (4), an output end of the first motor (5) is connected to a rotating shaft, a placement plate (6) is fixedly connected to the top of the rotating shaft, and the bottom side of the placement plate (6) is in contact with the top side of the rotating table (3), a sliding groove (7) is provided in each placement plate (6), a second motor (8) is installed on the circumference of each placement plate (6), and the second motor (8) The output end of the rotating table (3) is connected with a bidirectional screw rod (9), and the other end of the bidirectional screw rod (9) is rotatably mounted on the inner wall of one end of the slide groove (7) away from the second motor (8). Both ends of the bidirectional screw rod (9) are sleeved with sliders (10), and the top end of the slider (10) is fixedly connected with a clamping plate (11). The outer circumferential surface of the rotating table (3) is sleeved with a driven gear ring (12). A third motor (13) is mounted on the base (1), and a driving gear (14) is mounted on the output end of the third motor (13), and the driving gear (14) and the driven gear ring (12) are meshed with each other.
2. A paint spraying device for producing a sleeve according to claim 1, characterized in that: Four fixing rods (32) are fixedly connected to the base (1), and the top ends of the four fixing rods (32) are fixedly connected to a protective cover (33), and the driving gear (14) and the driven gear ring (12) are arranged in the protective cover (33).
3. The paint spraying equipment for bushing production according to claim 1, characterized in that: A T-shaped slide rail (15) is mounted on the base (1), a movable plate (17) is sleeved on the T-shaped slide rail (15), a screw hole is provided on the movable plate (17), a locking bolt (16) is rotatably mounted in the screw hole, and the end of the locking bolt (16) contacts the outer surface of the T-shaped slide rail (15).
4. The paint spraying equipment for producing a shaft sleeve according to claim 3, characterized in that: Two fixed blocks (18) are installed on the side wall of the movable plate (17), a hollow tube (19) is fixedly connected between the two fixed blocks (18), three nozzles (20) are installed on the hollow tube (19), and the nozzles (20) are arranged through the movable plate (17).
5. The paint spraying equipment for producing a sleeve according to claim 1, characterized in that: A material storage box (21) is installed on the base (1), a pump body (22) is installed on the material storage box (21), an input hole of the pump body (22) is connected to a liquid extraction pipe (23), and the other end of the liquid extraction pipe (23) is arranged in the material storage box (21), and an output hole of the pump body (22) is connected to a delivery pipe (24), and the other end of the delivery pipe (24) is fixedly connected to the hollow pipe (19).
6. The paint spraying equipment for producing a shaft sleeve according to claim 5, characterized in that: A rod hole is provided at the top of the material storage box (21), a movable rod (25) is inserted into the rod hole, a float (26) is fixedly connected to the bottom end of the movable rod (25), a rod cap (27) is fixedly connected to the top end of the movable rod (25), a movable electrode ring (28) is installed on the bottom side of the rod cap (27), and a fixed electrode ring (29) is installed on the top side of the material storage box (21).
7. The paint spraying equipment for producing a shaft sleeve according to claim 5, characterized in that: A warning light (30) is installed on the material storage box (21), and the warning light (30), the movable electrode ring (28) and the fixed electrode ring (29) are electrically connected. The top side of the material storage box (21) is connected to a paint injection pipe (31).