Coating production line pretreatment tank top sealing device suitable for workpiece swinging

By designing a pre-treatment groove top sealing device for workpiece swing, the sealing cover and driving components hinged by the rotary shaft, combined with the swing assembly and electric hoist, the top sealing of the spray pool during workpiece swing is achieved, solving the problem that traditional sealing devices are difficult to achieve effective sealing, improving the cleaning effect and extending the service life of the equipment.

CN223011021UActive Publication Date: 2025-06-24SCIVIC ENG CORP +1
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Patent Information

Application Number
CN202421465803.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-06-24
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

Traditional coating production line sealing devices are difficult to achieve effective sealing during the swing of the workpiece, resulting in steam spillage and heat loss, affecting the cleaning effect.

Method used

A coating production line pre-treatment groove top sealing device suitable for workpiece swing is designed, using a sealing cover and driving assembly with a rotating shaft hinged, combined with a swing assembly and an electric hoist to achieve horizontal swing of the sealing cover to ensure the sealing effect.

Benefits of technology

The top seal of the spray tank during the workpiece swing is achieved, which greatly reduces steam spillage and heat loss, improves the cleaning effect, and is simple in structure and easy to maintain. The electric hoist is located in the dry area and has a long service life.

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Abstract

The utility model discloses a coating production line pretreatment tank top sealing device suitable for workpiece swinging. Comprising a spraying pool with an open upper surface, and further comprises a swing assembly, sealing covers are hinged to the pool edges of the two sides of the spraying pool through rotating shafts respectively, a driving assembly connected with the sealing covers is arranged on the spraying pool, and receding openings allowing the swing assembly to penetrate through are formed in the sealing covers; according to the utility model, the top of the spraying pool is sealed in the swinging process of the workpiece of the vertical lifting production line, the steam overflow is greatly reduced, and the heat loss in the spraying pool is reduced on the premise of ensuring the process requirement of water drainage in the workpiece.
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Description

Technical Field

[0001] The utility model relates to the technical field of painting sealing, in particular to a pretreatment tank top sealing device suitable for workpiece swinging in a painting production line. Background Art

[0002] At present, in the vertical lifting production line for painting pretreatment, the temperature of the hot water spray tank is often higher than 50°C. After the workpiece enters the tank and starts spraying, a large amount of steam will be generated. This requires covering the tank to prevent hot air from escaping, reduce heat loss, and reduce corrosion of surrounding equipment. The traditional method is to set a sealing cover on the top of the spreader and set a sealing strip on the tank edge. The top member of the spreader directly falls on the sealing strip on the tank edge to achieve sealing.

[0003] In order to drain the accumulated water and impurities inside the vehicle body and improve the cleaning effect. Now, the vehicle manufacturers require that the workpiece can swing during the spraying process so that the accumulated water and impurities inside the workpiece can be smoothly drained. However, due to the limitations of the sealing cover and the sealing strip, the swinging amplitude is limited or even difficult to swing, which affects the cleaning effect. Summary of the Utility Model

[0004] In order to solve the above problems, the utility model provides a pretreatment tank top sealing device suitable for workpiece swinging in a painting production line to solve this problem.

[0005] To achieve the above object, the present application provides the following technical solutions:

[0006] A pretreatment tank top sealing device suitable for workpiece swinging in a painting production line includes a spray pool with an open upper surface, and further includes a swinging assembly. The two side edges of the spray pool are respectively hinged with a sealing cover through a rotating shaft. A driving assembly connected to the sealing cover is arranged on the spray pool, and a through hole for the swinging assembly to pass through is provided on the sealing cover.

[0007] It is further set that: on any adjacent side end face of the two sealing covers, a sealing strip is provided, and on the other adjacent side end face, a stepped structure adapted to the sealing strip is provided.

[0008] It is further set that: the thickness of the sealing strip is less than the thickness of the sealing cover, and the upper surface of the sealing strip is flush with the upper surface of the sealing cover.

[0009] It is further set that: two through holes are provided, and the two through holes are symmetrically arranged front and back on the sealing strip and the stepped structure respectively, and the width of the through hole is the same as the width of the sealing strip and the stepped structure.

[0010] It is further configured as follows: the swing assembly includes two elevators and two traction chains connected to the elevators, the two traction chains are respectively vertically slidably matched with the two give-way openings; a hook is provided at the bottom of the two traction chains, the two hooks are hoisted with the same sling, two groups of vertically arranged suspension rods are hinged on both sides of the sling through a hinge shaft, and a skid body for supporting the vehicle body is provided at the bottom end of the two groups of suspension rods.

[0011] It is further configured as follows: the driving assembly includes electric hoists arranged on both sides of the spray pool, the output ends of the two electric hoists are respectively provided with cables, and the other ends of the two cables are respectively connected to sealing covers adjacent thereto.

[0012] It is further configured as follows: support plates are respectively provided on the outer walls on both sides of the spray pool, and the electric hoist is arranged on the upper surface of the support plates.

[0013] It is further configured that: support angle steels are respectively arranged between the lower surface of the support plate and the side wall of the spray pool.

[0014] It is further configured that: a guide column is respectively provided on one side of the upper surface of the two support plates close to the spray pool, and the top wall edge line on the side opposite to each other of the two guide columns can be configured as an arc surface.

[0015] It is further configured that: guide pulleys for the cables to be wound around are respectively provided on the two guide columns.

[0016] Compared with the prior art, the beneficial technical effects of the utility model are:

[0017] 1. The utility model realizes the sealing of the top of the spray pool during the swinging process of the workpiece of the vertical lifting production line, greatly reduces the steam overflow, and reduces the heat loss in the spray pool under the premise of ensuring the process requirements of internal drainage of the workpiece;

[0018] 2. In addition, the utility model has a simple structure, is easy to maintain, has reliable operation, and the electric hoist is located in a dry area, so it has a long service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a front view of the sealing cover of the utility model when it is closed;

[0021] Figure 2Front view of the sealing cover of the present utility model being opened;

[0022] Figure 3 Schematic diagram of the body swaying action on the side of the present utility model;

[0023] Figure 4 For Figure 3 Partial enlarged schematic diagram at location A of;

[0024] Figure 5 Schematic diagram of the structure of two sealing covers;

[0025] Figure 6 Schematic diagram of the structure after the two sealing covers are separated.

[0026] Reference numerals: 1, spray pond; 2, spray head; 3, sealing cover; 4, drive assembly; 5, swing assembly; 6, sealing strip; 7, stepped structure; 8, relief opening; 9, traction chain; 10, hook; 11, lifting appliance; 12, suspension rod; 13, sled body; 14, support plate; 15, support angle steel; 16, guide post; 17, guide pulley; 18, electric hoist; 19, cable. Detailed implementation manners

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0028] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0029] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0030] Embodiment

[0031] Reference Figures 1 - 6 , a pretreatment tank top sealing device suitable for workpiece swinging disclosed by the present utility model, includes a spray pool 1 with an open upper surface, a spray head 2 arranged inside the spray pool 1 for spraying, and two sealing covers 3 respectively hinged on both sides of the spray pool 1; the present utility model further includes a driving component 4 for driving the rotation of the sealing cover 3 and a swinging component 5 for swinging the vehicle body.

[0032] Specifically, the side parts of the two sealing covers 3 are respectively connected to the two side edges of the spray pool 1 through a rotating shaft, so as to realize the rotation of the sealing cover 3 on the edge of the spray pool 1;

[0033] Furthermore, a sealing strip 6 is arranged on one adjacent side end face of the two sealing covers 3, and the other adjacent side end face is arranged as a stepped structure 7 adapted to the sealing strip 6 for accommodating the sealing strip 6; the thickness of the sealing strip 6 is less than the thickness of the sealing cover 3, and the upper surface of the sealing strip 6 is flush with the upper surface of the sealing cover 3; when the spray pool 1 is in a sealed state, the sealing cover 3 is placed on the stepped structure 7 without gaps, further realizing the sealing;

[0034] Two completely penetrating and symmetrically arranged front and rear relief openings 8 are provided on the sealing strip 6 and the stepped structure 7, and the width of the relief opening 8 is the same as the widths of the sealing strip 6 and the stepped structure 7;

[0035] In this embodiment, the swinging component 5 includes two elevators (not shown in the figure) and two traction chains 9 connected to the elevators. The two traction chains 9 are respectively in vertical sliding fit with the two relief openings 8; hooks 10 are arranged at the bottoms of the two traction chains 9, and the same lifting tool 11 is suspended by the two hooks 10. Two groups of vertically arranged suspension rods 12 are hinged on both sides of the lifting tool 11 through a hinge shaft, and a skid 13 for carrying the vehicle body is arranged at the bottom ends of the two groups of suspension rods 12. It is worth noting that the specific structure of the skid 13 and the connection method with the vehicle body are all well-known common knowledge in the art and will not be elaborated in detail here;

[0036] Furthermore, support plates 14 are respectively arranged on the outer walls on both sides of the spray pool 1, support angle steels 15 are respectively arranged between the lower surfaces of the two support plates 14 and the side walls of the spray pool 1, guide columns 16 are respectively arranged on the upper surfaces of the two support plates 14 close to the spray pool 1, and guide pulleys 17 are respectively arranged on the two guide columns 16;

[0037] In this embodiment, the driving assembly 4 includes two electric hoists 18 respectively arranged on the upper surfaces of the two support plates 14. Cable stays 19 are respectively arranged at the output ends of the two electric hoists 18. The other ends of the two cable stays 19 are respectively wound around the adjacent guiding pulleys 17 and then connected to the adjacent sealing covers 3.

[0038] The working principle and beneficial effects of the present utility model are as follows:

[0039] In the initial state, the two sealing covers 3 are in the vertical state. When the vehicle body needs to be sprayed, the vehicle body is installed on the sled 13, and the vehicle body is conveyed downward to the spraying pool 1 through the two elevators. Then, the electric hoist 18 near the stepped structure 7 is started, and the cable stay 19 is slowly relaxed, so that the sealing cover 3 connected thereto gradually tends to be horizontal from the vertical under the action of gravity. During this process, the traction chain 9 is caught in the relief opening 8 formed in the stepped structure 7; then the electric hoist 18 on the other side is started, and the other sealing cover 3 gradually tends to be horizontal, and the traction chain 9 is simultaneously caught in the relief opening 8 formed in the sealing strip 6; the nozzle 2 is opened for spraying. During this process, the two elevators drive the two traction zippers to move vertically in opposite directions, thereby driving the spreader 11 to swing, and thus driving the vehicle body to swing.

[0040] Specifically: when the front traction chain 9 of the spreader 11 in the horizontal state descends and the rear traction chain 9 ascends, the spreader 11 presents a state of being lower in the front and higher in the rear. At this time, the front boom 12 moves downward and the rear boom 12 moves upward, driving the vehicle body to make a lowering movement, and vice versa. With the change of the height of the traction chain 9, finally, while maintaining the seal, the workpiece is swung, which is convenient for draining the accumulated water and impurities inside the vehicle body, helps to improve the cleaning effect, and can minimize the escape of hot air in the spraying pool 1 to the greatest extent.

[0041] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the various embodiments of the present utility model.

Claims

1. A sealing device for the top of a pre-treatment tank of a coating production line suitable for swinging workpieces, comprising a spray pool (1) with an open upper surface, characterized in that: The invention also comprises a swing assembly (5), sealing covers (3) are respectively hingedly connected to the two side edges of the spray pool (1) via a rotating shaft, a driving assembly (4) connected to the sealing cover (3) is arranged on the spray pool (1), and a clearance opening (8) for the swing assembly (5) to pass through is arranged on the sealing cover (3).

2. The sealing device for the top of a pre-treatment tank of a coating production line suitable for workpiece swing according to claim 1, characterized in that: Any adjacent end surface of one side of the two sealing covers (3) is provided with a sealing strip (6), and the other adjacent end surface of one side is provided with a stepped structure (7) that matches the sealing strip (6).

3. The sealing device for the top of a pre-treatment tank of a coating production line suitable for workpiece swing according to claim 2, characterized in that: The thickness of the sealing strip (6) is smaller than the thickness of the sealing cover (3), and the upper surface of the sealing strip (6) is flush with the upper surface of the sealing cover (3).

4. The sealing device for the top of a pre-treatment tank of a coating production line suitable for workpiece swing according to claim 3, characterized in that: There are two clearance openings (8), which are symmetrically arranged on the sealing strip (6) and the stepped structure (7) respectively, and the width of the clearance openings (8) is consistent with the width of the sealing strip (6) and the stepped structure (7).

5. The sealing device for the top of a pre-treatment tank of a coating production line suitable for workpiece swing according to claim 4, characterized in that: The swing assembly (5) comprises two elevators and two traction chains (9) connected to the elevators, the two traction chains (9) are respectively vertically slidably matched with two clearance openings (8); the bottoms of the two traction chains (9) are each provided with a hook (10), the two hooks (10) are hoisted with the same sling (11), the two sides of the sling (11) are hinged with two groups of vertically arranged suspension rods (12) through hinge shafts, and the bottom ends of the two groups of suspension rods (12) are provided with a sled body (13) for supporting the vehicle body.

6. The sealing device for the top of a pre-treatment tank of a coating production line suitable for workpiece swing according to claim 1, characterized in that: The driving assembly (4) comprises electric hoists (18) arranged on both sides of the spray pool (1), and the output ends of the two electric hoists (18) are respectively provided with cables (19), and the other ends of the two cables (19) are respectively connected to the sealing covers (3) adjacent thereto.

7. The sealing device for the top of a pre-treatment tank of a coating production line suitable for workpiece swinging according to claim 6, characterized in that: Support plates (14) are respectively provided on the outer walls of both sides of the spray pool (1), and the electric hoist (18) is arranged on the upper surface of the support plates (14).

8. The sealing device for the top of a pre-treatment tank of a coating production line suitable for workpiece swing according to claim 7, characterized in that: Support angle steels (15) are respectively arranged between the lower surface of the support plate (14) and the side wall of the spray pool (1).

9. The sealing device for the top of a pre-treatment tank of a coating production line suitable for workpiece swinging according to claim 8, characterized in that: A guide column (16) is respectively arranged on one side of the upper surface of the two support plates (14) close to the spray pool (1), and the top wall edge lines of the two guide columns (16) on the opposite sides can be arranged as an arc surface.

10. The sealing device for the top of a pre-treatment tank of a coating production line suitable for workpiece swing according to claim 9, characterized in that: The two guide columns (16) are respectively provided with guide pulleys (17) for the cables (19) to wind around.