Coal cleaning device for coal engineering
By using conveyor mesh belts and nozzles in the coal cleaning device for uninterrupted cleaning, combined with filter circulation components and flipped components, the problems of low cleaning efficiency and waste of water resources in the prior art are solved, and efficient cleaning and water resources recycling are achieved.
Patent Information
- Application Number
- CN202421432522.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-06-21
AI Technical Summary
During the coal cleaning process, existing coal cleaning devices need to be shut down and loaded and discharged, and the cleaning water needs to be replaced, resulting in low cleaning efficiency.
A coal cleaning device for coal engineering was designed, using a conveying mesh belt to transport coal continuously, and a spray head was set up above the conveying mesh belt for drainage and flushing, combining the filter circulation component and the material turnover component to realize uninterrupted cleaning and water resource recycling.
It improves the efficiency of coal cleaning, reduces the waste of water resources, and improves the cleaning effect through the material turning components, saving energy.
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Figure CN223011280U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of coal engineering, and specifically relates to a coal cleaning device for coal engineering. Background Technique
[0002] At present, in the processes of coal mining and processing, coal washing is an essential link in coal processing. Dust and waste rocks are removed by water flow, and the ash content and sulfur content are reduced. Through coal washing, not only can the environmental protection purpose be achieved, but also the utilization rate of coal can be improved. The reason for using water for cleaning is that the coal just mined from the ground is called raw coal, which has many impurities, is relatively dry in texture, and is prone to dust generation. After being washed with water, the raw coal is relatively moist, which can effectively reduce the potential safety hazards brought during the storage, transportation, and use of coal, and at the same time reduce environmental pollution and transportation costs.
[0003] Chinese Patent with application number 202321342840.7 discloses a coal cleaning device for coal engineering, including a cleaning mechanism. An unloading mechanism is arranged outside the cleaning mechanism. The unloading mechanism includes an outer box, an inner box is sleeved inside the outer box, support plates are fixedly connected to both sides of the upper end of the inner box, and electric push rods are installed at the bottom of the support plates. For this coal cleaning device for coal engineering, the inner box is pushed to rise by the electric push rods on both sides. When the inner box rises above the outer box, turn the handle to separate the lower end of the screw from the inside of the bottom plate, so that the bottom plate rotates and opens along the other rotating shaft. The bottom plate is limited by an angle, so that a certain angle is opened between the bottom plate and the bottom of the inner box, and the cleaned coal inside the inner box slides out along the inclined surface of the bottom plate, which is convenient for quickly unloading the cleaned coal inside the inner box, is fast and convenient, and improves work efficiency.
[0004] However, the above coal cleaning device for coal engineering has the following problems: During the coal cleaning process, whether it is coal feeding or discharging, it is necessary to stop the machine and wait, and it is also necessary to replace the cleaning water, which results in low coal cleaning efficiency.
[0005] Therefore, a coal cleaning device for coal engineering is proposed to solve the above problems. Content of the Utility Model
[0006] To solve the problems raised in the above background technique, the utility model provides a coal cleaning device for coal engineering, which has the advantages of improving production efficiency and reducing water resource waste.
[0007] To achieve the above object, the present utility model provides the following technical solutions: A coal cleaning device for coal engineering, including a frame, on which a conveyor mesh belt is installed. Above the conveyor mesh belt, there is a gantry, which is arranged on the top of the frame. At the top of the gantry, there is a water storage tank. The water storage tank is connected to a primary water pump through a pipeline. The primary water pump is connected to a drainage cross pipe through a pipeline. The drainage cross pipe is connected to a plurality of drainage vertical pipes. At the bottom of the drainage vertical pipes, nozzles are installed at equal intervals. Inside the conveyor mesh belt, there is a dirt collection box. The dirt collection box is connected to a filtering and recycling component through a sewage discharge pipe. On the gantry, two sets of material turning components are installed;
[0008] The filtering and recycling component includes a treatment tank, in which a herringbone filter plate is arranged. At both ends of the herringbone filter plate, there are dirt collection mesh plates fixedly connected. Above the herringbone filter plate, there is a sewage discharge port, which is arranged at the top of the treatment tank. The sewage discharge port is connected to the sewage discharge pipe. At a position near the bottom on one side of the treatment tank, it is connected to a secondary water pump through a pipeline. The secondary water pump is connected to a water supply pipe, and the water supply pipe is connected to the water storage tank.
[0009] Preferably, the conveyor mesh belt includes a driving roller, and at a position corresponding to one side of the driving roller, there is a driven roller. Between the driven roller and the driving roller, a conveying mesh belt is connected. The dirt collection box is inside the conveying mesh belt.
[0010] Preferably, at the top of the water storage tank, there is a water injection port, and on one side of the water storage tank, there is a liquid level window.
[0011] Preferably, the material turning component includes a rotating rod, which is fixedly connected with a material turning frame, and the position of the material turning frame corresponds to the conveying mesh belt.
[0012] Preferably, one end of the rotating rod penetrates through the gantry and is fixedly connected with a primary sprocket, and a primary chain is connected between the primary sprockets.
[0013] Preferably, one of the primary sprockets is fixedly connected with a secondary sprocket through a rotating rod. The secondary sprocket is connected to a driving motor through a motor shaft. The secondary sprocket is connected to a tertiary sprocket through a secondary chain, and the tertiary sprocket is fixedly connected with the driving roller through a rotating rod.
[0014] Preferably, at the bottom of the frame, there are support legs fixedly connected, and between the support legs, there is a storage board. The treatment tank and the secondary water pump are both arranged on the storage board.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. The utility model sets up structures such as a conveyor belt, a water storage tank, a primary water pump, a drainage cross pipe, a drainage longitudinal pipe, and a nozzle. It relies on the conveyor belt to continuously transport coal, and drains and flushes the transported coal above the conveyor belt, enabling continuous cleaning of coal, which is beneficial to improving the cleaning efficiency.
[0017] 2. The utility model sets up a filtering and recycling component, which can filter sewage, make the cleaning water recycled, reduce the waste of water resources, and the herringbone filter plate can use the flushing force of water flow to bring the filtered impurities to the sewage collection grid plate to reduce the possibility of blockage of the herringbone filter plate.
[0018] 3. The utility model uses a coal turning component to turn the transported coal to improve the cleaning effect, and the coal turning component and the conveyor belt are driven by the same motor, which can reduce the power consumption and is beneficial to energy conservation. Description of the Drawings
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the driving structure of the coal turning component and the conveyor belt of the utility model;
[0021] Figure 3 It is a schematic diagram of the structure of the coal turning component of the utility model;
[0022] Figure 4 It is a schematic diagram of the structure at the position of the drainage longitudinal pipe of the utility model;
[0023] Figure 5 It is a schematic cross-sectional view of the treatment box of the utility model.
[0024] In the figure: 1. Frame;
[0025] 2. Conveyor belt; 201. Driving roller; 202. Driven roller; 203. Conveyor belt;
[0026] 3. Gantry; 4. Water storage tank; 5. Primary water pump; 6. Drainage cross pipe; 7. Drainage longitudinal pipe; 8. Nozzle; 9. Sewage collection box; 10. Sewage discharge pipe;
[0027] 11. Filtering and recycling component; 111. Treatment box; 112. Herringbone filter plate; 113. Sewage collection grid plate; 114. Sewage discharge port; 115. Secondary water pump; 116. Water supply pipe;
[0028] 12. Coal turning component; 121. Rotating rod; 122. Coal turning frame;
[0029] 13. Water injection port; 14. First-stage sprocket; 15. First-stage chain; 16. Second-stage sprocket; 17. Driving motor; 18. Second-stage chain; 19. Third-stage sprocket; 20. Support leg; 21. Placing board. Detailed implementation manner
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0031] As Figures 1 to 5 shown, the present invention provides a coal cleaning device for coal engineering, including a frame 1. A conveyor mesh belt 2 is installed on the frame 1. Above the conveyor mesh belt 2, there is a gantry 3. The gantry 3 is arranged on the top of the frame 1. A water storage tank 4 is provided on the top of the gantry 3. The water storage tank 4 is connected to a first-stage water pump 5 through a pipeline. The first-stage water pump 5 is connected to a drain horizontal pipe 6 through a pipeline. The drain horizontal pipe 6 is connected to a plurality of drain vertical pipes 7. Nozzles 8 are installed at equal intervals at the bottom of the drain vertical pipes 7. By relying on the conveyor mesh belt 2 to continuously transport coal and draining and flushing the transported coal above the conveyor mesh belt 203, the cleaning of coal can be carried out continuously, which is beneficial to improving the cleaning efficiency. Inside the conveyor mesh belt 2, there is a dirt collection box 9. The dirt collection box 9 is connected to a filtering and recycling component 11 through a sewage discharge pipe 10. Two groups of coal turning components 12 are installed on the gantry 3;
[0032] The filtering and recycling component 11 includes a treatment tank 111. Inside the treatment tank 111, there is a herringbone filter plate 112. The two ends of the herringbone filter plate 112 are fixedly connected to a dirt collection mesh plate 113. Above the herringbone filter plate 112, there is a sewage discharge port 114. The sewage discharge port 114 is arranged on the top of the treatment tank 111. The sewage discharge port 114 is connected to the sewage discharge pipe 10. One side of the treatment tank 111 near the bottom is connected to a second-stage water pump 115 through a pipeline. The second-stage water pump 115 is connected to a water supply pipe 116. The water supply pipe 116 is connected to the water storage tank 4. It can filter sewage, make the cleaning water circulate and be used, reduce the waste of water resources, and the herringbone filter plate 112 can use the flushing force of water flow to bring the filtered impurities to the dirt collection mesh plate 113 to reduce the possibility of blockage of the herringbone filter plate 112.
[0033] Specifically, the conveyor mesh belt 2 includes a driving roller 201. At a position corresponding to one side of the driving roller 201, there is a driven roller 202. A conveyor mesh belt 203 is connected between the driven roller 202 and the driving roller 201. The dirt collection box 9 is located inside the conveyor mesh belt 203.
[0034] Further, a water injection port 13 is provided at the top of the water storage tank 4, and a liquid level window is provided on one side of the water storage tank 4.
[0035] Furthermore, the coal turning component 12 includes a rotating rod 121, the rotating rod 121 is fixedly connected with a coal turning frame 122, the position of the coal turning frame 122 corresponds to that of the conveying mesh belt 203, and the conveyed coal is turned to improve the cleaning effect. Moreover, the coal turning component 12 and the conveyor belt 2 are driven by the same motor, which can reduce the power consumption and is beneficial to energy conservation.
[0036] It should be noted that one end of the rotating rod 121 penetrates through the gantry 3 and is fixedly connected with a first-stage sprocket 14, and a first-stage chain 15 is connected between the first-stage sprockets 14.
[0037] It should be noted that one of the first-stage sprockets 14 is fixedly connected with a second-stage sprocket 16 through a rotating rod, the second-stage sprocket 16 is connected with a driving motor 17 through a motor shaft, the second-stage sprocket 16 is connected with a third-stage sprocket 19 through a second-stage chain 18, and the third-stage sprocket 19 is fixedly connected with a driving roller 201 through a rotating rod.
[0038] It is worth introducing that the bottom of the frame 1 is fixedly connected with support legs 20, a storage board 21 is fixedly connected between the support legs 20, and the treatment box 111 and the second-stage water pump 115 are both arranged on the storage board 21.
[0039] Among them, the first-stage water pump 5, the second-stage water pump 115, and the driving motor 17 are prior arts and will not be elaborated here. At the same time, the present utility model also includes a power supply, a controller, a switch, etc., which are not the main technical points of this patent and will not be elaborated here.
[0040] Working principle and process: Start the drive motor 17. Then, the secondary sprocket 16 drives the tertiary sprocket 19 to rotate through the secondary chain 18. Subsequently, the driving roller 201, the driven roller 202, and the conveyor mesh belt 203 rotate, causing the conveyor mesh belt 2 to operate. At the same time, the secondary sprocket 16 drives the primary sprocket 14 to rotate through the rotating rod, and drives another primary sprocket 14 to rotate under the action of the primary chain 15, thereby driving the rotating rod 121 of the material turning assembly 12 to rotate, causing the material turning frame 122 to rotate. Place the coal on the conveyor mesh belt 2. As the conveyor mesh belt 2 operates, the coal is transported to the gantry 3 position. Start the primary water pump 5. The water in the water storage tank 4 is sprayed out by the nozzle 8 after passing through the drain horizontal pipe 6 and the drain vertical pipe 7, thereby flushing the coal. During the moving and flushing process of the coal, the material turning frame 122 will turn the coal to improve the cleaning effect of the coal. The sewage generated by the cleaning will pass through the conveyor mesh belt 203 and fall into the sewage collection box 9. Subsequently, the sewage passes through the sewage discharge pipe 10 and is discharged from the sewage discharge port 114 of the filtration and recycling assembly 11, falling onto the herringbone filter plate 112 in the treatment tank 111. The impurities in the sewage are filtered on the herringbone filter plate 112. Under the impact of the water flow, the impurities will be washed onto the sewage collection mesh plate 113 to reduce the possibility of blockage of the herringbone filter plate 112. Start the secondary water pump 115. The filtered water in the treatment tank 111 is re-introduced into the water storage tank 4 through the water supply pipe 116 to form a recycling loop.
[0041] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0042] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A coal cleaning device for coal engineering, comprising a frame (1), characterized in that: A conveyor mesh belt (2) is installed on the frame (1), a door frame (3) is provided above the conveyor mesh belt (2), the door frame (3) is arranged on the top of the frame (1), a water storage tank (4) is provided on the top of the door frame (3), the water storage tank (4) is connected to a primary water pump (5) through a pipeline, the primary water pump (5) is connected to a drainage transverse pipe (6) through a pipeline, the drainage transverse pipe (6) is connected to a plurality of drainage longitudinal pipes (7), and nozzles (8) arranged equidistantly are installed at the bottom of the drainage longitudinal pipe (7), a sewage collecting box (9) is provided on the inner side of the conveyor mesh belt (2), the sewage collecting box (9) is connected to a filtering circulation component (11) through a sewage pipe (10), and two groups of material turning components (12) are installed on the door frame (3); The filtering circulation component (11) comprises a treatment box (111), wherein a herringbone filter plate (112) is arranged in the treatment box (111), and both ends of the herringbone filter plate (112) are fixedly connected to a sewage collecting net plate (113), and a sewage outlet (114) is arranged above the herringbone filter plate (112), and the sewage outlet (114) is arranged at the top of the treatment box (111), and the sewage outlet (114) is connected to a sewage pipe (10), and a secondary water pump (115) is connected to a position near the bottom of one side of the treatment box (111) through a pipeline, and the secondary water pump (115) is connected to a water supply pipe (116), and the water supply pipe (116) is connected to a water storage tank (4).
2. A coal cleaning device for coal engineering according to claim 1, characterized in that: The conveyor mesh belt (2) comprises a driving roller (201), a driven roller (202) is provided at a position corresponding to one side of the driving roller (201), a conveyor mesh belt (203) is connected between the driven roller (202) and the driving roller (201), and the dirt collecting box (9) is located on the inner side of the conveyor mesh belt (203).
3. A coal cleaning device for coal engineering according to claim 1, characterized in that: A water inlet (13) is provided on the top of the water storage tank (4), and a liquid level window is provided on one side of the water storage tank (4).
4. A coal cleaning device for coal engineering according to claim 2, characterized in that: The material turning assembly (12) comprises a rotating rod (121), the rotating rod (121) is fixedly connected to a material turning frame (122), and the position of the material turning frame (122) corresponds to the conveyor mesh belt (203).
5. A coal cleaning device for coal engineering according to claim 4, characterized in that: One end of the rotating rod (121) passes through the door frame (3) and is fixedly connected to a primary sprocket (14), and a primary chain (15) is connected between the primary sprockets (14).
6. A coal cleaning device for coal engineering according to claim 5, characterized in that: One of the primary sprockets (14) is fixedly connected to a secondary sprocket (16) via a rotating rod, the secondary sprocket (16) is connected to a driving motor (17) via a motor shaft, the secondary sprocket (16) is connected to a tertiary sprocket (19) via a secondary chain (18), and the tertiary sprocket (19) is fixedly connected to a driving roller (201) via a rotating rod.
7. A coal cleaning device for coal engineering according to claim 1, characterized in that: The bottom of the frame (1) is fixedly connected to a support leg (20), a storage plate (21) is fixedly connected between the support legs (20), and the processing box (111) and the secondary water pump (115) are both arranged on the storage plate (21).
Citation Information
Patent Citations
Coal cleaning device for coal engineering
CN219785781U