Check valve cleaning and drying device
By designing an automated check valve cleaning and drying device, automatic cleaning, rinsing and drying is achieved using an ultrasonic cleaning machine and a flushing and drying box, the problems of low manual cleaning efficiency and troublesome operation in the prior art are solved, the cleaning efficiency and automation level are improved, and resource waste is reduced.
Patent Information
- Application Number
- CN202422096793.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The cleaning of the stop valve in the prior art mainly relies on manual labor, which is low in efficiency and time-consuming and labor-consuming. After cleaning, it needs to be dried naturally or used a separate drying equipment, which is troublesome to operate.
An automated check valve cleaning and drying device including an ultrasonic cleaning machine and a flushing and drying box is designed. The check valve is automatically moved between the cleaning machine and the drying box through a transverse translation mechanism to realize automatic cleaning, flushing and drying.
It improves cleaning efficiency and automation, saves manpower and time, reduces resource waste through recycling and filter plate filtration, and improves the cleaning effect by rotating the cleaning cage.
Smart Images

Figure CN223011347U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning and drying devices, in particular to a check valve cleaning and drying device. Background Art
[0002] After the production or use of the check valve for a period of time, it usually needs to be cleaned. Most of the common cleaning methods in the prior art are manual cleaning. However, manual cleaning not only wastes a lot of manpower, but also has a low cleaning efficiency. Moreover, after the cleaning is completed, the check valve needs to be naturally dried or dried with a separate drying device, and the operation is rather troublesome, bringing a lot of inconvenience to users. Content of the Utility Model
[0003] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a check valve cleaning and drying device with a higher degree of automation, which saves more time and manpower and helps to improve the cleaning efficiency.
[0004] The technical solution adopted by the utility model is as follows: A check valve cleaning and drying device of the utility model includes a base, an ultrasonic cleaning machine and a flushing and drying box. The ultrasonic cleaning machine and the flushing and drying box are both arranged on the base. A filter plate is arranged in the flushing and drying box. The filter plate divides the inside of the flushing and drying box into a flushing and drying cavity and a water storage cavity from top to bottom in sequence. A flushing mechanism and a drying mechanism are arranged on the flushing and drying box. A gantry is arranged on the base. A horizontal translation mechanism is arranged on the gantry. An object loading mechanism is arranged on the horizontal translation mechanism. The horizontal translation mechanism can drive the object loading mechanism to reciprocate between the ultrasonic cleaning machine and the flushing and drying box. The object loading mechanism includes a moving frame, a cylinder, a lifting plate, a rotating seat and a cleaning cage. The moving frame is arranged on the moving part of the horizontal translation mechanism. The cylinder is arranged on the moving frame. The lifting plate is arranged on the output shaft of the cylinder. The rotating seat is arranged on the lifting plate. Two groups of rotating seats are symmetrically arranged. The cleaning cage is rotatably arranged on the rotating seat. An opening is arranged on one side of the cleaning cage. A cover plate is hinged at the opening. The cover plate is locked with the cleaning cage through a locking part.
[0005] Furthermore, rotating shafts are rotatably arranged on both groups of rotating seats. Gears are sleeved on both groups of rotating shafts. A toothed ring is sleeved on the cleaning cage. Two groups of toothed rings are symmetrically arranged. The two groups of toothed rings are respectively meshed with the two groups of gears. A double-headed motor is arranged on the lifting plate. The rotating shaft is arranged on the output shaft of the double-headed motor.
[0006] Furthermore, a sliding rod is arranged on the lifting plate. The sliding rod is slidably connected with the moving frame.
[0007] Further, the lateral translation mechanism includes a lead screw, a guide rod, and a moving seat. The lead screw is rotatably arranged on the gantry, the guide rod is fixedly arranged on the gantry, the moving seat is threadedly sleeved on the lead screw and slidably sleeved on the guide rod, the moving frame is arranged on the moving seat, a driving motor is arranged on the gantry, and one end of the lead screw is arranged on the output shaft of the driving motor.
[0008] Further, the flushing mechanism includes a water pump, a water suction pipe, a shunt pipe, and a flushing pipe. The water pump is arranged on the base, the water suction pipe is arranged on the water inlet of the water pump and extends into the water storage cavity, the shunt pipe is arranged on the water outlet of the water pump and extends into the flushing and drying cavity, the flushing pipe is arranged on the shunt pipe, and a spray head is arranged on the flushing pipe.
[0009] Further, the drying mechanism includes a hot air blower and a blowing hood. The hot air blower is arranged on the flushing and drying box, and the blowing hood is arranged in the flushing and drying cavity and connected to the air outlet of the hot air blower.
[0010] Further, a drain pipe is arranged on the flushing and drying box, the drain pipe is communicated with the water storage cavity, and a valve is arranged on the drain pipe.
[0011] The beneficial effects obtained by the present utility model with the above structure are as follows: With this solution, the object loading mechanism can be driven by the lateral translation mechanism to automatically reciprocate between the ultrasonic cleaning machine and the flushing and drying box. The check valve can be automatically cleaned by the ultrasonic cleaning machine. The flushing mechanism and the drying mechanism arranged on the flushing and drying box can automatically flush and dry the cleaned check valve, with a higher degree of automation. During the process of flushing the check valve, this solution can recycle the flushing liquid, reducing waste of resources. At the same time, impurities in the flushing liquid can be filtered through the filter plate. With this solution, the double-headed motor can drive the cleaning cage to rotate, thereby improving the cleaning effect of the check valve inside it and also being more conducive to subsequent thorough flushing and drying of the check valve. Description of the Drawings
[0012] The drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0013] Figure 1 is a perspective view of an embodiment of the present utility model;
[0014] Figure 2 is a front view of an embodiment of the present utility model;
[0015] Figure 3 is a left view of an embodiment of the present utility model;
[0016] Figure 4 It is the top view of the embodiment of the present utility model;
[0017] Figure 5 is Figure 3 the cross-sectional view along the A-A section in;
[0018] Figure 6 is Figure 5 the cross-sectional view along the B-B section in;
[0019] Figure 7 is Figure 5 the enlarged view of part A in.
[0020] Wherein, 1. base, 2. ultrasonic cleaner, 3. rinsing and drying box, 4. rinsing mechanism, 5. drying mechanism, 6. horizontal translation mechanism, 7. gantry, 8. moving frame, 9. cylinder, 10. lifting plate, 11. rotating seat, 12. cleaning cage, 13. cover plate, 14. sliding rod, 15. toothed ring, 16. rotating shaft, 17. gear, 18. double-headed motor, 19. locking part, 20. filter plate, 21. rinsing and drying cavity, 22. water storage cavity, 23. water pump, 24. water suction pipe, 25. shunt pipe, 26. rinsing pipe, 27. spray head, 28. hot air blower, 29. air blowing cover, 30. lead screw, 31. guide rod, 32. moving seat, 33. drain pipe, 34. valve, 35. driving motor. Specific embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments; based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0022] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0023] Such as Figures 1-7As shown in the figure, a backflow preventer cleaning and drying device of the utility model includes a base 1, an ultrasonic cleaner 2 and a flushing and drying box 3. The ultrasonic cleaner 2 and the flushing and drying box 3 are both arranged on the base 1. A filter plate 20 is arranged in the flushing and drying box 3. The filter plate 20 divides the inside of the flushing and drying box 3 into a flushing and drying cavity 21 and a water storage cavity 22 from top to bottom in sequence. A flushing mechanism 4 and a drying mechanism 5 are arranged on the flushing and drying box 3. A gantry 7 is arranged on the base 1. A horizontal translation mechanism 6 is arranged on the gantry 7. An object loading mechanism is arranged on the horizontal translation mechanism 6. The horizontal translation mechanism 6 can drive the object loading mechanism to reciprocate between the ultrasonic cleaner 2 and the flushing and drying box 3. A drain pipe 33 is arranged on the flushing and drying box 3. The drain pipe 33 is communicated with the water storage cavity 22. A valve 34 is arranged on the drain pipe 33.
[0024] The flushing mechanism 4 includes a water pump 23, a water suction pipe 24, a shunt pipe 25 and a flushing pipe 26. The water pump 23 is arranged on the base 1. The water suction pipe 24 is arranged on the water inlet of the water pump 23 and extends into the water storage cavity 22. The shunt pipe 25 is arranged on the water outlet of the water pump 23 and extends into the flushing and drying cavity 21. The flushing pipe 26 is arranged on the shunt pipe 25. A nozzle 27 is arranged on the flushing pipe 26.
[0025] The drying mechanism 5 includes a hot air blower 28 and a blowing hood 29. The hot air blower 28 is arranged on the flushing and drying box 3. The blowing hood 29 is arranged in the flushing and drying cavity 21 and is connected with the air outlet of the hot air blower 28.
[0026] The object loading mechanism includes a moving frame 8, a cylinder 9, a lifting plate 10, a rotating seat 11 and a cleaning cage 12. The moving frame 8 is arranged on the moving part of the horizontal translation mechanism 6. The cylinder 9 is arranged on the moving frame 8. The lifting plate 10 is arranged on the output shaft of the cylinder 9. The rotating seat 11 is arranged on the lifting plate 10. Two groups of rotating seats 11 are symmetrically arranged. The cleaning cage 12 is rotatably arranged on the rotating seat 11. An opening is arranged on one side of the cleaning cage 12. A cover plate 13 is hinged at the opening. The cover plate 13 is locked with the cleaning cage 12 through a locking member 19. Rotating shafts 16 are rotatably arranged on both groups of rotating seats 11. Gears 17 are sleeved on both groups of rotating shafts 16. A toothed ring 15 is sleeved on the cleaning cage 12. Two groups of toothed rings 15 are symmetrically arranged. The two groups of toothed rings 15 are respectively meshed with the two groups of gears 17. A double-headed motor 18 is arranged on the lifting plate 10. The rotating shaft 16 is arranged on the output shaft of the double-headed motor 18. A sliding rod 14 is arranged on the lifting plate 10. The sliding rod 14 is slidably connected with the moving frame 8.
[0027] The horizontal translation mechanism 6 includes a lead screw 30, a guide rod 31 and a moving seat 32. The lead screw 30 is rotatably arranged on the gantry 7. The guide rod 31 is fixedly arranged on the gantry 7. The moving seat 32 is threadedly sleeved on the lead screw 30 and slidably sleeved on the guide rod 31. The moving frame 8 is arranged on the moving seat 32. A driving motor 35 is arranged on the gantry 7. One end of the lead screw 30 is arranged on the output shaft of the driving motor 35.
[0028] During specific use, add cleaning liquid into the cleaning tank of the ultrasonic cleaning machine 2, add rinsing liquid into the rinsing and drying chamber 21 of the rinsing and drying box 3, open the cover plate 13, place the check valve into the cleaning cage 12, then cover the cover plate 13, and lock the cover plate 13 on the cleaning cage 12 through the locking member 19. Then start the cylinder 9, drive the lifting plate 10 to move downward through the cylinder 9, the lifting plate 10 drives the rotating seat 11 and the cleaning cage 12 to move downward, immerse the cleaning cage 12 and the check valve into the cleaning liquid, and clean the check valve through the ultrasonic cleaning machine 2. During the cleaning process, start the double-headed motor 18, drive the rotating shaft 16 to rotate through the double-headed motor 18, the rotating shaft 16 drives the gear 17 to rotate, the gear 17 drives the toothed ring 15 to rotate, and the toothed ring 15 drives the cleaning cage 12 to rotate, so that the check valve in the cleaning cage 12 can be turned over, thereby improving the cleaning effect of the check valve.
[0029] After the cleaning is completed, start the cylinder 9, drive the cleaning cage 12 to move upward through the cylinder 9, then start the driving motor 35, drive the lead screw 30 to rotate through the driving motor 35, the lead screw 30 drives the moving seat 32 to move, thereby driving the cleaning cage 12 to move. After moving the cleaning cage 12 above the rinsing and drying box 3, start the cylinder 9 again, drive the cleaning cage 12 to move downward into the rinsing and drying chamber 21 through the cylinder 9, then start the water pump 23, pump out the rinsing liquid in the water storage chamber 22 through the water pump 23, and spray the rinsing liquid through the nozzle 27 to rinse the check valve inside the cleaning cage 12. The sprayed rinsing liquid is filtered and impurities are removed by the filter plate 20 and then flows back to the water storage chamber 22 for recycling, thereby reducing the waste of resources. After the rinsing is completed, start the hot air blower 28, and send out hot air through the hot air blower 28 and the air blowing cover 29 to dry the check valve. During the rinsing and drying process of the check valve, drive the cleaning cage 12 to rotate continuously. Rotating the cleaning cage 12 helps to rinse and dry the check valve more thoroughly.
[0030] In summary, this solution can drive the object loading mechanism to reciprocate automatically between the ultrasonic cleaning machine 2 and the rinsing and drying box 3 through the horizontal translation mechanism 6. The ultrasonic cleaning machine 2 can automatically clean the check valve. The rinsing mechanism 4 and the drying mechanism 5 provided on the rinsing and drying box 3 can automatically rinse and dry the cleaned check valve, with a higher degree of automation. During the rinsing process of the check valve in this solution, the rinsing liquid can be recycled to reduce the waste of resources. At the same time, the filter plate 20 can also filter impurities in the rinsing liquid. This solution can drive the cleaning cage 12 to rotate through the double-headed motor 18, thereby improving the cleaning effect of the check valve inside it and also helping to rinse and dry the check valve more thoroughly later.
[0031] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0032] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
[0033] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative style of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A non-return valve cleaning and drying device, comprising a base (1), an ultrasonic cleaning machine (2) and a flushing and drying box (3), wherein the ultrasonic cleaning machine (2) and the flushing and drying box (3) are both arranged on the base (1), and characterized in that: The rinsing and drying box (3) is provided with a filter plate (20), and the filter plate (20) divides the rinsing and drying box (3) into a rinsing and drying chamber (21) and a water storage chamber (22) from top to bottom. The rinsing and drying box (3) is provided with a rinsing mechanism (4) and a drying mechanism (5). The base (1) is provided with a gantry (7), and the gantry (7) is provided with a transverse translation mechanism (6). The transverse translation mechanism (6) is provided with an object loading mechanism, and the object loading mechanism can be driven to move back and forth between the ultrasonic cleaning machine (2) and the rinsing and drying box (3) through the transverse translation mechanism (6). The object loading mechanism includes a moving frame (8 ), a cylinder (9), a lifting plate (10), a rotating seat (11) and a cleaning cage (12), wherein the movable frame (8) is arranged on the movable part of the lateral translation mechanism (6), the cylinder (9) is arranged on the movable frame (8), the lifting plate (10) is arranged on the output shaft of the cylinder (9), the rotating seat (11) is arranged on the lifting plate (10), the rotating seat (11) is symmetrically arranged in two groups, the cleaning cage (12) is rotatably arranged on the rotating seat (11), one side of the cleaning cage (12) is provided with an opening, the opening is hingedly provided with a cover plate (13), and the cover plate (13) is locked with the cleaning cage (12) by a locking member (19).
2. The check valve cleaning and drying device according to claim 1, characterized in that: A rotating shaft (16) is rotatably provided on the two groups of rotating seats (11), and a gear (17) is sleeved on the two groups of rotating shafts (16). A gear ring (15) is sleeved on the cleaning rotating cage (12), and two groups of gear rings (15) are symmetrically provided. The two groups of gear rings (15) are respectively meshed with two groups of gears (17). A double-headed motor (18) is provided on the lifting plate (10), and the rotating shaft (16) is arranged on the output shaft of the double-headed motor (18).
3. The check valve cleaning and drying device according to claim 1, characterized in that: The lifting plate (10) is provided with a sliding rod (14), and the sliding rod (14) is slidably connected to the moving frame (8).
4. The check valve cleaning and drying device according to claim 1, characterized in that: The lateral translation mechanism (6) comprises a screw rod (30), a guide rod (31) and a moving seat (32); the screw rod (30) is rotatably arranged on the gantry (7); the guide rod (31) is fixedly arranged on the gantry (7); the moving seat (32) is arranged on the screw rod (30) by threaded sleeve connection and is slidably sleeve connection on the guide rod (31); the moving frame (8) is arranged on the moving seat (32); a driving motor (35) is arranged on the gantry (7); and one end of the screw rod (30) is arranged on the output shaft of the driving motor (35).
5. The check valve cleaning and drying device according to claim 1, characterized in that: The flushing mechanism (4) comprises a water pump (23), a water suction pipe (24), a diverter pipe (25) and a flushing pipe (26); the water pump (23) is arranged on the base (1); the water suction pipe (24) is arranged on the water inlet of the water pump (23) and extends into the water storage chamber (22); the diverter pipe (25) is arranged on the water outlet of the water pump (23) and extends into the flushing and drying chamber (21); the flushing pipe (26) is arranged on the diverter pipe (25); and a nozzle (27) is arranged on the flushing pipe (26).
6. The check valve cleaning and drying device according to claim 1, characterized in that: The drying mechanism (5) comprises a hot air blower (28) and a blowing hood (29); the hot air blower (28) is arranged on the washing and drying box (3); the blowing hood (29) is arranged in the washing and drying chamber (21) and is connected to the air outlet of the hot air blower (28).
7. The check valve cleaning and drying device according to claim 1, characterized in that: The flushing and drying box (3) is provided with a drainage pipe (33), the drainage pipe (33) is communicated with the water storage chamber (22), and a valve (34) is provided on the drainage pipe (33).