Automatic material receiving equipment and color steel tile pressing machine thereof
By designing automatic feeding equipment in color steel tile presses, the friction between the guide roller and the guide wheel and the resistance of the liquid in the storage cylinder are used to achieve continuous deceleration of the tile during movement, solving the problem of edge curling caused by too fast tile speed and improving the quality of the tile.
Patent Information
- Application Number
- CN202421902166.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-07
AI Technical Summary
During the tile discharge process, the tile speed is too fast and can easily lead to impact and curl at the edge position, affecting the quality of the tile.
An automatic feeding device is designed, including a support frame, a guide roller, a guide wheel, an adjustment structure and a speed reduction structure. The friction between the guide roller and the guide wheel pushes the rotation of the guide roller, and combined with the liquid resistance in the storage cylinder, the rotation speed of the guide roller is limited, thereby continuously decelerating during the movement of the tile and reducing the speed of the tile end.
It effectively reduces the speed of the end of the tile, reduces the probability of bumping and curling at the edge of the tile, and improves the quality of the tile. Compared with the prior art, the deceleration effect is better at the end of the tile sliding.
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Figure CN223011732U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile pressing machines, in particular to an automatic material receiving device and a color steel tile pressing machine thereof. Background Technique
[0002] Color steel tiles are made of color coated steel plates, which are roll-pressed and cold-bent into various corrugated profiled sheets. The steel plates are extruded to form a corrugated structure to increase strength.
[0003] The prior art discloses an automatic material receiving device for a color steel tile pressing machine (CN116511329A), which includes an upper die base and a lower die base for pressing and forming color steel tile raw materials, a cutting die base for cutting, a tile pressing frame for installing the upper die base and the lower die base, and a transmission rod for driving the lower die base to move. Moving bases are symmetrically arranged on the front side of the tile pressing frame, and a guiding component arranged in a high-position inclined manner close to the material receiving seat is arranged between the moving bases. The block-shaped color steel plates at the discharging end of the guiding component fall onto the conveyor belt after being buffered and decelerated by the buffer component.
[0004] The prior art mainly guides the tiles after pressing through a rod structure arranged obliquely. The tiles move at an accelerated speed on the inclined plane. When the tiles move to the end of the rod, they are decelerated by a buffer structure. At this time, the speed of the tiles is high and the impact impulse is large. Even with buffering, for tiles with a relatively thin thickness, the edge position, that is, the impact position, is very easy to curl, thus affecting the quality of the tiles.
[0005] Therefore, we propose an automatic material receiving device and a color steel tile pressing machine thereof. Content of the Utility Model
[0006] The utility model mainly solves the technical problem that the impact speed is large during the tile discharging process and the tiles are easily curled by impact, and provides an automatic material receiving device and a color steel tile pressing machine thereof.
[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme. An automatic material receiving device and a color steel tile pressing machine thereof include:
[0008] A support frame, which forms a frame structure with rollers;
[0009] Guide rollers, rotatably installed on the top of the support frame for guiding tiles, and a plurality of guide wheels for limiting the corrugations are arranged on the wall surface of each guide roller;
[0010] An adjusting structure, arranged between the guide wheels and the guide rollers for adjusting the positions of the guide wheels;
[0011] A deceleration structure is provided on one side of the support frame for decelerating the rotating guide roller. The deceleration structure includes a storage cylinder, a connecting shaft, a rotating shaft, and paddle plates. The storage cylinder is locked and fixed to the support frame by bolts. The connecting shaft is fixedly connected to the guide roller and detachably connected to the rotating shaft. The rotating shaft is rotatably connected to the storage cylinder. A plurality of paddle plates are fixedly connected to the wall surface of the rotating shaft. The storage cylinder has a cavity, and the rotating shaft and the paddle plates are both located in the cavity of the storage cylinder. The connecting shaft can push the rotating shaft and the paddle plates to rotate and stir the liquid in the cavity of the storage cylinder.
[0012] As a preferred embodiment of the present invention, the storage cylinder forms a cylindrical structure with an opening. A baffle is integrally formed on the outer wall of the storage cylinder, and the baffle is locked and fixed to the support frame by bolts.
[0013] As a preferred embodiment of the present invention, a bushing is fixedly installed on the inner end face of the storage cylinder. The rotating shaft is rotatably connected to the inner ring of the bushing. The paddle plates form a rectangular plate structure and do not contact the inner wall of the storage cylinder.
[0014] As a preferred embodiment of the present invention, a plug rod is fixedly connected to the end of the connecting shaft. A slot is provided on the end face of the rotating shaft. The plug rod forms a rectangular rod structure, and the slot is adapted to the plug rod. The plug rod is inserted into the slot.
[0015] As a preferred embodiment of the present invention, the adjustment structure includes an ear plate and threaded holes. An ear plate is fixedly installed on one side of the guide wheel, and a plurality of threaded holes are evenly provided on the wall surface of the guide roller. The ear plate is locked and fixed to the threaded holes at different positions by bolts.
[0016] As a preferred embodiment of the present invention, the ear plate forms an arc-shaped plate structure. The concave surface of the ear plate fits the circumferential surface of the guide roller. A through hole is provided on the wall surface of the ear plate, and the bolt passes through the through hole and is threadedly connected to the threaded hole.
[0017] A color steel tile pressing machine includes a machine body. All of the above automatic material receiving devices are provided at the discharge port of the machine body, and the support frame is locked and fixed to the machine body by bolts.
[0018] The present invention provides an automatic material receiving device and its color steel tile pressing machine. It has the following beneficial effects:
[0019] 1. The automatic material receiving device and its color steel tile press, through the sliding of the tile on the guide roller, the frictional force of the tile on the guide roller and the guide wheel drives the guide roller to rotate. The guide roller drives the connecting shaft and the inserting rod to rotate. The inserting rod pushes the rotating shaft and the paddle to rotate circumferentially. By stirring the liquid stored in the storage cylinder with the paddle, taking non-Newtonian liquid as an example, the resistance of the liquid to the paddle restricts the excessive rotation of the rotating shaft and the connecting shaft. Therefore, when the tile is discharged from above the inclined support frame, it can move at a slow speed, reducing the probability of the edge position of the tile being knocked and curled due to the excessive speed at the end of the tile, better protecting the tile after pressing. Compared with the prior art of decelerating the tile at the end of the tile sliding, this solution continuously decelerates the tile during the movement of the tile, with better deceleration effect and reducing the impact caused by the excessive speed at the end of the tile.
[0020] 2. The automatic material receiving device and its color steel tile press, push the guide wheel to slide radially along the guide roller, and fasten the bolt. The bolt is locked with the threaded hole to fix the position of the guide wheel. Then, the distance between two adjacent guide wheels can be adjusted, enabling the guide wheel to adapt to the tiles with different corrugation spacings of the barrel tiles, with higher adaptability and better guiding effect for different tiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 One of the overall three-dimensional views of the present utility model;
[0022] Figure 2 Another overall three-dimensional view of the present utility model;
[0023] Figure 3 Three-dimensional view of the guide roller and the guide wheel of the present utility model;
[0024] Figure 4 Three-dimensional view of the guide roller of the present utility model;
[0025] Figure 5 Cross-sectional view of the storage cylinder of the present utility model.
[0026] Legend: 10, support frame; 11, guide roller; 12, guide wheel; 13, ear plate; 14, threaded hole; 20, storage cylinder; 21, connecting shaft; 22, inserting rod; 23, rotating shaft; 24, paddle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] An automatic material receiving device and its color steel tile press, as Figure 1 and Figure 2 shown, includes:
[0028] Support frame 10, the support frame 10 forms a frame structure with rollers. The support frame 10 includes a rectangular frame at the top and support legs at the bottom. The support legs are fixedly connected to the rectangular frame, and the rollers are installed at the bottom of the support legs. The rollers are universal wheels with brakes;
[0029] The guiding roller 11 is rotatably installed at the top of the support frame 10 for guiding the tiles. A number of guiding wheels 12 for limiting the corrugations are provided on the wall surface of each guiding roller 11. The guiding roller 11 is of a cylindrical structure, and the guiding wheel 12 is of an annular structure. The outer circumferential chamfer of the guiding wheel 12 forms a slope surface. The tiles are guided to move linearly by the guiding wheels 12 being clamped into the corrugated concave surfaces of the tiles.
[0030] As Figure 1 、 Figure 2 、 Figure 3 and Figure 5 shown, the deceleration structure is arranged on one side of the support frame 10 for decelerating the rotating guiding roller 11. The deceleration structure includes a storage cylinder 20, a connecting shaft 21, a rotating shaft 23 and paddle plates 24. The storage cylinder 20 is locked and fixed to the support frame 10 by bolts. The connecting shaft 21 is fixedly connected to the guiding roller 11 and detachably connected to the rotating shaft 23. The rotating shaft 23 is rotatably connected to the storage cylinder 20. A number of paddle plates 24 are fixedly connected to the wall surface of the rotating shaft 23. The storage cylinder 20 has a cavity, and the rotating shaft 23 and the paddle plates 24 are both located in the cavity of the storage cylinder 20. The connecting shaft 21 can push the rotating shaft 23 and the paddle plates 24 to rotate and stir the liquid in the cavity of the storage cylinder 20. The storage cylinder 20 forms a section of an open cylindrical structure. A baffle is integrally formed on the outer wall of the storage cylinder 20, and the baffle is locked and fixed to the support frame 10 by bolts. A shaft sleeve is fixedly installed on the inner end surface of the storage cylinder 20, and the rotating shaft 23 is rotatably connected to the inner circle of the shaft sleeve. The paddle plates 24 form a rectangular plate structure, and the paddle plates 24 do not contact the inner wall of the storage cylinder 20. The end of the connecting shaft 21 is fixedly connected with a plug rod 22, and a slot is opened on the end surface of the rotating shaft 23. The plug rod 22 forms a rectangular rod structure, and the slot is adapted to the plug rod 22. The plug rod 22 is inserted into the slot. When the tiles slide on the guiding roller 11, the frictional force of the tiles on the guiding roller 11 and the guiding wheels 12 pushes the guiding roller 11 to rotate. The guiding roller 11 drives the connecting shaft 21 and the plug rod 22 to rotate. The plug rod 22 pushes the rotating shaft 23 and the paddle plates 24 to rotate circumferentially. The liquid stored in the storage cylinder 20 is stirred by the paddle plates 24. Taking the liquid as a non-Newtonian liquid, the resistance of the liquid to the paddle plates 24 limits the too-fast rotation of the rotating shaft 23 and the connecting shaft 21. Therefore, when the tiles are discharged from above the inclined support frame 10, they can move at a slow speed, reducing the probability of the edges of the tiles being knocked and curled due to the too-fast speed at the end of the tiles, better protecting the tiles after pressing. Compared with the prior art that decelerates the tiles at the end of the tile sliding, this solution continuously decelerates the tiles during the movement of the tiles, with a better deceleration effect and reducing the impact caused by the too-fast speed at the end of the tiles.
[0031] As Figure 1 、 Figure 3 and Figure 4 shown, the adjusting structure is arranged between the guiding wheel 12 and the guiding roller 11 for adjusting the position of the guiding wheel 12;
[0032] The adjusting structure includes an ear plate 13 and threaded holes 14. An ear plate 13 is fixedly installed on one side of the guide wheel 12. A number of threaded holes 14 are evenly formed on the wall surface of the guide roller 11. The ear plate 13 is locked and fixed to the threaded holes 14 at different positions by bolts. The ear plate 13 forms an arc-shaped plate structure. The concave surface of the ear plate 13 fits the circumferential surface of the guide roller 11. A through hole is formed on the wall surface of the ear plate 13. The bolt passes through the through hole and is threadedly connected to the threaded hole 14. Specifically, the guide wheel 12 is pushed to slide radially along the guide roller 11, and the bolt is tightened. The bolt is locked with the threaded hole 14 to fix the position of the guide wheel 12. Then, the distance between two adjacent guide wheels 12 can be adjusted, so that the guide wheel 12 can adapt to the tiles with a barrel corrugation spacing, with higher adaptability and better guiding effect for different tiles.
[0033] Not shown in the figure, a color steel tile press includes a machine body. An automatic material receiving device as described above is provided at the discharge port of the machine body. The support frame 10 is locked and fixed to the machine body by bolts. A number of rolling rollers are rotatably connected to the machine body. The steel plate is formed into a corrugated structure by the extrusion of the rolling rollers. This is a known prior art and will not be elaborated here. By providing the above automatic material receiving device, the inclined surface at the top of the support frame 10 is used to guide the tiles, and the tiles are continuously decelerated during the movement, so as to reduce the speed of the tile end and reduce the collision damage.
[0034] The working principle of the present utility model: The guide wheel 12 is pushed to slide radially along the guide roller 11, and the bolt is tightened. The bolt is locked with the threaded hole 14 to fix the position of the guide wheel 12. Then, the distance between two adjacent guide wheels 12 can be adjusted, so that the guide wheel 12 can adapt to the tiles with a barrel corrugation spacing;
[0035] When the tile slides on the guide roller 11, the frictional force of the tile on the guide roller 11 and the guide wheel 12 pushes the guide roller 11 to rotate. The guide roller 11 drives the connecting shaft 21 and the insertion rod 22 to rotate. The insertion rod 22 pushes the rotating shaft 23 and the paddle 24 to rotate circumferentially. The liquid stored in the storage cylinder 20 is agitated by the paddle 24. Taking the non-Newtonian liquid as an example, the resistance of the liquid to the paddle 24 limits the excessive rotation of the rotating shaft 23 and the connecting shaft 21. Then, when the tile is discharged from above the inclined support frame 10, it can move at a slow speed, reducing the probability of the edge position of the tile being bumped and curled due to the excessive speed of the tile end, realizing the material receiving and deceleration protection of the tile.
[0036] The above has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic material receiving device, characterized in that: include: A support frame (10), the support frame (10) forms a frame structure with rollers; A guide roller (11) is rotatably mounted on the top of the support frame (10) for guiding the tiles, and a wall surface of each guide roller (11) is provided with a plurality of guide wheels (12) for limiting the position of the corrugated tiles; An adjustment structure, arranged between the guide wheel (12) and the guide roller (11) and used for adjusting the position of the guide wheel (12); A deceleration structure is arranged on one side of a support frame (10) and is used to decelerate a rotating guide roller (11). The deceleration structure comprises a storage cylinder (20), a connecting shaft (21), a rotating shaft (23) and a paddle plate (24). The storage cylinder (20) is locked and fixed to the support frame (10) by bolts. The connecting shaft (21) is fixedly connected to the guide roller (11) and is detachably connected to the rotating shaft (23). The rotating shaft (23) is rotatably connected to the storage cylinder (20). A plurality of paddle plates (24) are fixedly connected to the wall surface of the rotating shaft (23). The storage cylinder (20) has a cavity. The rotating shaft (23) and the paddle plates (24) are both located in the cavity of the storage cylinder (20). The connecting shaft (21) can push the rotating shaft (23) and the paddle plates (24) to rotate and stir the liquid in the cavity of the storage cylinder (20).
2. The automatic material receiving equipment according to claim 1, characterized in that: The storage cylinder (20) forms an open cylindrical structure, and the outer wall of the storage cylinder (20) is provided with an integrally formed retaining edge, which is locked and fixed to the support frame (10) by bolts.
3. The automatic material receiving equipment according to claim 1, characterized in that: A shaft sleeve is fixedly mounted on the inner end surface of the storage cylinder (20); the rotating shaft (23) is rotatably connected to the inner ring of the shaft sleeve; the paddle plate (24) forms a rectangular plate structure; and the paddle plate (24) does not contact the inner wall of the storage cylinder (20).
4. The automatic material receiving equipment according to claim 1, characterized in that: The end of the connecting shaft (21) is fixedly connected with an insertion rod (22), the end surface of the rotating shaft (23) is provided with a slot, the insertion rod (22) forms a rectangular rod structure, the slot is adapted to the insertion rod (22), and the insertion rod (22) is inserted into the slot.
5. The automatic material receiving equipment according to claim 1, characterized in that: The adjustment structure comprises an ear plate (13) and a threaded hole (14); the ear plate (13) is fixedly mounted on one side of the guide wheel (12); a plurality of threaded holes (14) are evenly arranged on the wall surface of the guide roller (11); and the ear plate (13) is locked and fixed with the threaded holes (14) at different positions by means of bolts.
6. The automatic material receiving device according to claim 5, characterized in that: The ear plate (13) forms an arc-shaped plate structure, the concave surface of the ear plate (13) fits the circumferential surface of the guide roller (11), and the wall surface of the ear plate (13) is provided with a through hole, and the bolt passes through the through hole and is threadedly connected with the threaded hole (14).
7. A color steel tile pressing machine, comprising a machine body, characterized in that: The material outlet of the machine body is provided with an automatic material receiving device according to any one of claims 1 to 6, and the support frame (10) is locked and fixed to the machine body by bolts.
Citation Information
Patent Citations
Automatic material receiving device of color steel tile pressing machine
CN116511329A