Forging device in forging part machining process
By designing a forging device with curved frames and cleaning components, the problem of spark splash and debris cannot be collected during forging processing is solved, and the protection of personnel and workshop environment is achieved.
Patent Information
- Application Number
- CN202422245858.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-13
AI Technical Summary
During the forging process, sparks can easily splash into people's clothes and eyes, causing damage. At the same time, the debris produced by forging cannot be collected, affecting the workshop environment.
A forging device is designed, including a machining table, cleaning assembly and forging assembly. The spark is blocked through the arrangement of curved frames, curved plates and curved transparent plates; the design of circular grooves and material grooves can collect and clean debris.
Effectively prevent spark splash from harming people, and improve the workshop environment by collecting and cleaning components.
Smart Images
Figure CN223011783U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forging part processing, in particular to a forging device in the process of forging part processing. Background Technique
[0002] The forging process still has wide applications in modern industry, especially when manufacturing large forgings and extra-large forgings in the fields of heavy machinery, mining machinery, ships, automobiles, etc. In addition, the forging process can also be used to manufacture various precision molds and key components of mechanical equipment.
[0003] In the existing forging process, workers use fixtures to flip the forging parts on the platform to achieve the forging process. During the forging process, sparks will fly, which are very likely to splash onto the workers' clothes or even into their eyes, causing harm to the workers' bodies. In addition, the debris generated during forging cannot be collected, which will instead affect the workshop environment. Content of the Utility Model
[0004] The purpose of the utility model is to provide a forging device in the process of forging part processing, so as to solve the problems in the existing technology that in the existing forging process, workers use fixtures to flip the forging parts on the platform to achieve the forging process. During the forging process, sparks will fly, which are very likely to splash onto the workers' clothes or even into their eyes, causing harm to the workers' bodies. In addition, the debris generated during forging cannot be collected, which will instead affect the workshop environment.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A forging device in the process of forging part processing, including a processing table, a cleaning component is arranged inside the processing table, a forging component is arranged on the top of the processing table, a support frame is fixedly connected to the bottom of the processing table, an arc-shaped shielding frame is fixedly connected to the top of the processing table, an arc-shaped plate and an arc-shaped transparent plate are arranged on the front side of the arc-shaped shielding frame, the arc-shaped plate is fixedly connected to the top of the processing table, the arc-shaped plate is in contact with the arc-shaped shielding frame, the arc-shaped transparent plate is arranged on the top of the arc-shaped plate, the arc-shaped transparent plate is in contact with the arc-shaped shielding frame, arc-shaped grooves are formed on the opposite sides of the arc-shaped plate and the first connecting rod, sliding columns are arranged on both sides of the arc-shaped transparent plate, both sliding columns are fixedly connected to the top of the processing table, a connecting block is slidably connected to the outer side of the sliding column, the connecting block is fixedly connected to the outer side of the arc-shaped transparent plate, a return spring is sleeved on the outer side of the sliding column, both ends of the return spring are fixedly connected to the connecting block and the processing table respectively, L-shaped rods are fixedly connected to the front sides of both connecting blocks, the bottom ends of both L-shaped rods penetrate through the processing table and extend into the support frame, both L-shaped rods are slidably connected to the processing table, a fixing rod is fixedly connected between both L-shaped rods, a movable plate is rotatably connected to the outer side of one end of the fixing rod, and a foot-operated component is arranged at one end of the movable plate.
[0006] Preferably, the cleaning component includes a circular groove and a material groove. The circular groove is opened at the top of the processing table, and the material groove is opened inside the processing table. The material groove communicates with the circular groove. A threaded rod is provided inside the material groove. The opening of the circular groove facilitates the falling of debris into the material groove for storage and collection.
[0007] Preferably, the cleaning component further includes a push plate. The push plate is threadedly connected to the outside of the threaded rod. The push plate is arranged inside the material groove and is slidably connected to the processing table.
[0008] Preferably, both ends of the outside of the threaded rod are rotatably connected with support seats. Both support seats are fixedly connected to the front and rear sides of the processing table. A positive and negative motor is fixedly connected to the bottom of the processing table. The output end of the positive and negative motor is fixedly connected to the threaded rod.
[0009] Preferably, the forging component includes a forging hydraulic cylinder. The top end of the forging hydraulic cylinder is fixedly connected with an L-shaped seat. The L-shaped seat is fixedly connected to the top of the processing table. A forging hammer is installed at the bottom end of the forging hydraulic cylinder.
[0010] Preferably, a forging seat is provided at the bottom of the forging hammer. A cross support frame is fixedly connected to the bottom of the forging seat. The cross support frame is arranged inside the circular groove and is fixedly connected to the processing table. The setting of the cross support frame plays a role in fixing and supporting the forging seat.
[0011] Preferably, the foot pedal component includes a pedal. An installation groove is opened at the top end of the pedal. A first connecting rod is provided inside the installation groove. The first connecting rod is fixedly connected to the pedal. A movable plate is rotatably connected to the outside of the first connecting rod. Support blocks are provided on both sides of the pedal. Both support blocks are fixedly connected to the bottom end inside the support frame. A second connecting rod is fixedly connected between the two support blocks. The pedal is rotatably connected to the outside of the second connecting rod. The setting of the two support blocks plays a role in fixing and supporting the second connecting rod.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. In this application, by stepping on the pedal, the pedal pulls the fixed rod downward through the movable plate. The fixed rod pulls the two connecting blocks downward through the two L-shaped rods. The two connecting blocks then slide downward on the two sliding columns. At this time, the two return springs are elastically compressed, and the two connecting blocks drive the arc-shaped transparent plate to move towards the position of the arc-shaped plate. Through the settings of the arc-shaped plate, the arc-shaped transparent plate and the arc-shaped shielding frame, it is possible to shield the sparks generated during forging, solving the problem of sparks splashing everywhere and causing physical harm to personnel.
[0014] 2. In this application, through the shielding of the arc-shaped shielding frame, the arc-shaped plate and the arc-shaped transparent plate for debris, the debris falls into the material groove through the circular groove for collection.
[0015] 3. In this application, by starting the forward and reverse motor, the output end of the forward and reverse motor drives the threaded rod to rotate. The threaded rod is threadedly connected to the push plate, and the push plate slides inside the material groove. The debris inside the material groove can be cleared out by the push plate. Description of the Drawings
[0016] Figure 1 It is a schematic diagram of the overall structure of a forging device during the processing of forgings according to the present utility model;
[0017] Figure 2 It is a rear view of a forging device during the processing of forgings according to the present utility model;
[0018] Figure 3 It is a Figure 2 magnified view of the structure of part A of a forging device during the processing of forgings according to the present utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the cross support frame of a forging device during the processing of forgings according to the present utility model.
[0020] Reference numerals in the figure: 1, processing table; 2, support frame; 3, L-shaped seat; 300, forging hydraulic cylinder; 301, forging hammer; 4, arc-shaped shielding frame; 400, arc-shaped plate; 401, arc-shaped transparent plate; 5, connecting block; 6, sliding column; 7, return spring; 8, L-shaped rod; 9, fixed rod; 10, movable plate; 100, installation groove; 101, first connecting rod; 11, pedal; 1101, second connecting rod; 12, support block; 13, round groove; 130, material groove; 14, cross support frame; 15, threaded rod; 16, push plate; 17, support seat; 500, forging seat. Detailed Embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Embodiment: As Figure 1 - Figure 4As shown in the figure, the utility model provides a technical solution of a forging device in the processing of forgings, including a processing table 1. A cleaning component is arranged inside the processing table 1, and a forging component is arranged on the top of the processing table 1. The bottom of the processing table 1 is fixedly connected with a support frame 2, and the top of the processing table 1 is fixedly connected with an arc-shaped shielding frame 4. An arc-shaped plate 400 and an arc-shaped transparent plate 401 are arranged on the front side of the arc-shaped shielding frame 4. The arc-shaped plate 400 is fixedly connected to the top of the processing table 1 and is in contact with the arc-shaped shielding frame 4. The arc-shaped transparent plate 401 is arranged on the top of the arc-shaped plate 400 and is in contact with the arc-shaped shielding frame 4. Arc-shaped grooves are formed on the opposite sides of the arc-shaped plate 400 and the first connecting rod 101. Sliding columns 6 are arranged on both sides of the arc-shaped transparent plate 401. Both sliding columns 6 are fixedly connected to the top of the processing table 1. A connecting block 5 is slidably connected to the outer side of the sliding column 6. The connecting block 5 is fixedly connected to the outer side of the arc-shaped transparent plate 401. A return spring 7 is sleeved on the outer side of the sliding column 6. Both ends of the return spring 7 are fixedly connected to the connecting block 5 and the processing table 1 respectively. L-shaped rods 8 are fixedly connected to the front sides of both connecting blocks 5. The bottom ends of both L-shaped rods 8 penetrate through the processing table 1 and extend into the support frame 2. Both L-shaped rods 8 are slidably connected to the processing table 1. A fixed rod 9 is fixedly connected between both L-shaped rods 8. One end of the fixed rod 9 is rotatably connected with a movable plate 10, and a foot-operated component is arranged at one end of the movable plate 10.
[0023] The forging component includes a forging hydraulic cylinder 300. The top end of the forging hydraulic cylinder 300 is fixedly connected with an L-shaped seat 3. The L-shaped seat 3 is fixedly connected to the top of the processing table 1. A forging hammer 301 is installed at the bottom end of the forging hydraulic cylinder 300. A forging seat 500 is arranged at the bottom of the forging hammer 301. A cross support frame 14 is fixedly connected to the bottom of the forging seat 500. The cross support frame 14 is arranged inside the circular groove 13 and is fixedly connected to the processing table 1.
[0024] The foot-operated component includes a pedal 11. An installation groove 100 is formed at the top end of the pedal 11. A first connecting rod 101 is arranged inside the installation groove 100. The first connecting rod 101 is fixedly connected to the pedal 11. The movable plate 10 is rotatably connected to the outer side of the first connecting rod 101. Support blocks 12 are arranged on both sides of the pedal 11. Both support blocks 12 are fixedly connected to the inner bottom end of the support frame 2. A second connecting rod 1101 is fixedly connected between both support blocks 12. The pedal 11 is rotatably connected to the outer side of the second connecting rod 1101.
[0025] Specifically, after the staff places the forging on the forging seat 500 through a fixture, the forging hydraulic cylinder 300 is started to realize the forging of the forging through the forging hammer 301.
[0026] However, when the forging is placed on the forging seat 500, the operator steps on the pedal 11. The pedal 11 pulls the fixed rod 9 downward through the movable plate 10. The fixed rod 9 pulls the two connecting blocks 5 downward through the two L-shaped rods 8. The two connecting blocks 5 then slide downward on the two sliding columns 6. At this time, the two return springs 7 are elastically compressed, and the two connecting blocks 5 drive the arc-shaped transparent plate 401 to move toward the position of the arc-shaped plate 400. Through the settings of the arc-shaped plate 400, the arc-shaped transparent plate 401 and the arc-shaped frame 4, it is possible to block the sparks generated during forging, solving the problem of sparks splashing everywhere and causing physical harm to personnel.
[0027] The handheld fixture is located between the two arc-shaped grooves, so that the operator can operate the fixture to flip the forging.
[0028] Embodiment: As Figure 1 、 Figure 2 and Figure 4 shown, the cleaning component includes a circular groove 13 and a material groove 130. The circular groove 13 is opened on the top of the processing table 1, and the material groove 130 is opened inside the processing table 1. The material groove 130 communicates with the circular groove 13. A threaded rod 15 is provided inside the material groove 130. Both ends of the outer side of the threaded rod 15 are rotatably connected to a support seat 17. The two support seats 17 are fixedly connected to the front and rear sides of the processing table 1. A positive and negative motor is fixedly connected to the bottom of the processing table 1, and the output end of the positive and negative motor is fixedly connected to the threaded rod 15. The cleaning component further includes a push plate 16. The push plate 16 is threadedly connected to the outer side of the threaded rod 15. The push plate 16 is arranged inside the material groove 130 and is slidably connected to the processing table 1.
[0029] Specifically, through the blocking of the debris by the arc-shaped frame 4, the arc-shaped plate 400 and the arc-shaped transparent plate 401, the debris falls into the material groove 130 through the circular groove 13 for collection.
[0030] When it is necessary to clean the debris inside the material groove 130, the operator starts the positive and negative motor. The output end of the positive and negative motor drives the threaded rod 15 to rotate. The threaded rod 15 is threadedly connected to the push plate 16, and the push plate 16 slides inside the material groove 130. The debris inside the material groove 130 can be cleaned out by the push plate 16.
[0031] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A forging device in a forging process, characterized in that: The invention comprises a processing table (1), wherein a cleaning component is provided inside the processing table (1), a forging component is provided on the top of the processing table (1), a supporting frame (2) is fixedly connected to the bottom of the processing table (1), an arc-shaped shielding frame (4) is fixedly connected to the top of the processing table (1), an arc-shaped plate (400) and an arc-shaped transparent plate (401) are provided on the front side of the arc-shaped shielding frame (4), the arc-shaped plate (400) is fixedly connected to the top of the processing table (1), the arc-shaped plate (400) is in contact with the arc-shaped shielding frame (4), the arc-shaped transparent plate (401) is arranged on the top of the arc-shaped plate (400), the arc-shaped transparent plate (401) is in contact with the arc-shaped shielding frame (4), an arc-shaped groove is provided on one side opposite to the first connecting rod (101), and sliding columns (6) are provided on both sides of the arc-shaped transparent plate (401), The two sliding columns (6) are both fixedly connected to the top of the processing table (1); a connecting block (5) is slidably connected to the outside of the sliding column (6); the connecting block (5) is fixedly connected to the outside of the arc-shaped transparent plate (401); a return spring (7) is sleeved on the outside of the sliding column (6); two ends of the return spring (7) are respectively fixedly connected to the connecting block (5) and the processing table (1); the front sides of the two connecting blocks (5) are both fixedly connected to an L-shaped rod (8); the bottom ends of the two L-shaped rods (8) penetrate the processing table (1) and extend into the inside of the support frame (2); the two L-shaped rods (8) are both slidably connected to the processing table (1); a fixed rod (9) is fixedly connected between the two L-shaped rods (8); one end of the fixed rod (9) is rotatably connected to a movable plate (10) on the outside; one end of the movable plate (10) is provided with a foot assembly.
2. A forging device in a forging process according to claim 1, characterized in that: The cleaning assembly comprises a circular groove (13) and a material groove (130), wherein the circular groove (13) is provided on the top of the processing table (1), and the material groove (130) is provided inside the processing table (1), the material groove (130) is communicated with the circular groove (13), and a threaded rod (15) is provided inside the material groove (130).
3. A forging device in a forging process according to claim 2, characterized in that: The cleaning assembly further comprises a push plate (16), wherein the push plate (16) is threadedly connected to the outside of the threaded rod (15), and the push plate (16) is arranged inside the material trough (130) and is slidably connected to the processing table (1).
4. The forging device in the forging process according to claim 2, characterized in that: Both ends of the outer side of the threaded rod (15) are rotatably connected to support seats (17), and the two support seats (17) are fixedly connected to the front and rear sides of the processing table (1). The bottom of the processing table (1) is fixedly connected to a forward and reverse motor, and the output end of the forward and reverse motor is fixedly connected to the threaded rod (15).
5. The forging device in the forging process according to claim 2, characterized in that: The forging assembly comprises a forging hydraulic cylinder (300), the top end of the forging hydraulic cylinder (300) is fixedly connected to an L-shaped seat (3), the L-shaped seat (3) is fixedly connected to the top of the processing table (1), and the bottom end of the forging hydraulic cylinder (300) is equipped with a forging hammer (301).
6. A forging device in a forging process according to claim 5, characterized in that: A forging seat (500) is provided at the bottom of the forging hammer (301), and a cross support frame (14) is fixedly connected to the bottom of the forging seat (500). The cross support frame (14) is arranged inside the circular groove (13) and is fixedly connected to the processing table (1).
7. The forging device in the forging process according to claim 1, characterized in that: The pedal assembly comprises a pedal (11), a mounting groove (100) is provided at the top of the pedal (11), a first connecting rod (101) is provided inside the mounting groove (100), the first connecting rod (101) is fixedly connected to the pedal (11), the movable plate (10) is rotatably connected to the outside of the first connecting rod (101), support blocks (12) are provided on both sides of the pedal (11), the two support blocks (12) are fixedly connected to the bottom end inside the support frame (2), a second connecting rod (1101) is fixedly connected between the two support blocks (12), and the pedal (11) is rotatably connected to the outside of the second connecting rod (1101).