Die for aluminum electrolysis two-opening pouring

Through splicing and molding of aluminum electrolytic two-hole casting mold, the round tail pull rod and clamping mechanism are used to achieve flexible installation, removal and cleaning of the mold, solving the problem of bulky and difficult to clean traditional molds, and improving production efficiency and mold life.

CN223011817UActive Publication Date: 2025-06-24YUNNAN YONGXIN ALUMINUM
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Patent Information

Application Number
CN202422113774.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-24
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The traditional aluminum electrolytic two-hole casting mold is bulky and difficult to move, it is difficult to remove and take the mold, and the mold is difficult to clean, resulting in a short service life.

Method used

The mold design is designed with multiple arc-shaped half-pipe splicing, including cast pipes and arc-shaped steel plates. The mold is flexible to install, remove and clean through the round tail pull rod and clamping mechanism.

Benefits of technology

It realizes convenient installation and removal of molds, improves cleaning efficiency, reduces working strength, and extends the service life of molds.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223011817U_ABST
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Abstract

The utility model relates to the technical field of aluminum electrolysis equipment, and provides a mold for aluminum electrolysis two-port pouring, which aims at solving the problems that the existing two-port pouring mold for an aluminum electrolysis cell is difficult to demold and take and is difficult to clean, and comprises a pouring pipe, one end of the pouring pipe is a plain end, and the other end of the pouring pipe is an inclined end. A pull rod is arranged at the plain end of the pouring pipe; the pouring pipe comprises a plurality of arc-shaped steel plates, the arc-shaped steel plates are sequentially connected end to end to form a tubular body, and every two adjacent arc-shaped steel plates are detachably connected. The mold disclosed by the utility model is mainly used for auxiliary pouring of an aluminum outlet of an aluminum electrolysis cell, a slagging-off opening at a flue end and the like, is formed by splicing a plurality of arc-shaped half pipes, is convenient to mount or dismount before and after use, is convenient to daily clean and the like, has the characteristics of simple structure, high flexibility, light weight, durability and the like, and is suitable for popularization and application. And the working intensity of the aluminum electrolysis furnace operation work can be effectively reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum electrolysis equipment, and more specifically, to a mold for two-port casting in aluminum electrolysis. Background Art

[0002] The two-port casting mold in the process of electrolytic aluminum is mainly used for casting aluminum electrolytic cells. Its mold structure is designed with two ports, which is convenient for pouring and removing castings from top and bottom. In an aluminum electrolytic cell, molten aluminum is introduced through the gate of the mold. Therefore, the casting mold needs to ensure that the molten aluminum can flow smoothly and maintain the uniformity and integrity of the casting. After casting is completed, the casting needs to be removed from the mold, or the mold needs to be removed from the surface of the casting.

[0003] However, the traditional two-port casting mold is heavy and immovable. After casting is completed, it is very difficult to remove the mold. And after use, the inside of the mold needs to be regularly cleaned and inspected to ensure there is no residue and wear, so as to extend the service life of the mold. However, the traditional two-port casting mold is mostly an integrally formed square structure, which is difficult to complete the work of fully removing slag and cleaning smoothly, resulting in problems such as difficult later maintenance and short service life of the mold. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problems of difficult demolding and mold cleaning existing in the existing two-port casting mold for aluminum electrolytic cells. This application provides a mold for two-port casting in aluminum electrolysis, which is formed by splicing multiple arc-shaped half pipes. It is convenient for the installation or removal of the mold before and after use, as well as the daily cleaning of the mold, and has the advantages of simple structure, high flexibility, light weight and durability.

[0005] The utility model is realized through the following technical solutions:

[0006] A mold for two-port casting in aluminum electrolysis includes a casting pipe. One end of the casting pipe is a flat end, and the other end of the casting pipe is an inclined end. A round-tail pull rod is arranged at the flat end of the casting pipe. The casting pipe includes multiple arc-shaped steel plates, and the multiple arc-shaped steel plates are sequentially connected end to end to form a tubular body, and two adjacent arc-shaped steel plates are detachably connected.

[0007] Preferably, the inclination angle of the inclined end of the casting pipe is 20-45 degrees, and the side wall of the inclined end of the casting pipe that inclines towards the flat end of the casting pipe is the short side, and the other opposite side wall of the casting pipe is the long side.

[0008] Preferably, the round-tail pull rod is arranged close to the short side of the casting pipe, and the round-tail end of the round-tail pull rod is arranged in a direction away from the casting pipe.

[0009] Preferably, the pouring pipe includes two semi-circular arc-shaped steel plates. One side of the arc-shaped steel plate is the long side of the pouring pipe, and the other side of the arc-shaped steel plate is the short side of the pouring pipe; the long sides of the two arc-shaped steel plates are rotatably connected, and the short sides of the two arc-shaped steel plates are detachably connected.

[0010] Preferably, a clamping mechanism is provided at the end of the short side of the arc-shaped steel plate. The clamping mechanism includes a lock, and the two ends of the lock are detachably connected to the ends of the two arc-shaped steel plates respectively.

[0011] Preferably, the clamping mechanism further includes a bolt block. The bolt block is arranged at the end of the short side of one arc-shaped steel plate, and a groove is arranged at the end of the other arc-shaped steel plate close to the bolt block. The bolt block is detachably connected to the groove.

[0012] Preferably, a connecting bolt passes through the arc-shaped steel plate provided with the groove. When the bolt block is clamped with the groove, one end of the connecting bolt sequentially passes through the groove and the bolt block, and the other end of the connecting bolt passes through the arc-shaped steel plate and is arranged outside.

[0013] The technical solution of the present utility model has the following beneficial effects:

[0014] The mold for two-port pouring in aluminum electrolysis of the present utility model is formed by splicing multiple semi-circular pipes, which is convenient for the installation, removal, and daily cleaning of the mold before and after use. It has the advantages of simple structure, high flexibility, light weight, and durability. It can effectively reduce the working intensity during the operation of aluminum electrolysis furnace operation and improve production efficiency; and after use, the slag removal and cleaning work of the mold is more convenient, which can overcome the problems of difficult demolding and mold cleaning existing in traditional pouring molds, reduce the workload of operators, lower labor intensity, and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1 It is the front view structural schematic diagram of the mold for two-port pouring in aluminum electrolysis in Embodiment 1;

[0017] Figure 2 It is the partial structural schematic diagram of the pouring pipe with a bolt block in Embodiment 1;

[0018] Figure 3Schematic cross-sectional structure diagram of the casting pipe with a plug block in Embodiment 1;

[0019] Figure 4 Schematic cross-sectional structure diagram of the casting pipe with a groove in Embodiment 1;

[0020] Figure 5 Front view structure diagram of the two-port aluminum electrolysis casting mold in Embodiment 1;

[0021] Figure 6 Rear view structure diagram of the two-port aluminum electrolysis casting mold in Embodiment 1.

[0022] Icon: 1 - casting pipe, 11 - flat end, 12 - beveled end, 2 - arc-shaped steel plate, 3 - round tail pull rod, 4 - lock, 5 - plug block, 6 - groove, 7 - connecting bolt. Detailed implementation manners

[0023] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated in the accompanying drawings herein can be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model claimed, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0025] It should be noted that: Similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0026] Embodiment 1

[0027] As Figures 1 to 6As shown in the figure, this embodiment provides a mold for two-port casting in aluminum electrolysis, which includes a casting pipe 1. One end of the casting pipe 1 is a flat end 11, and the other end is an inclined end 12. The side wall of the inclined end 12 of the casting pipe 1 that inclines towards the flat end 11 of the casting pipe 1 is the short side, and the other opposite side wall of the casting pipe 1 is the long side. A round-tail pull rod 3 is arranged at the flat end 11 of the casting pipe 1; the casting pipe 1 includes two semi-circular arc-shaped steel plates 2. One side of the arc-shaped steel plate 2 is the long side of the casting pipe 1, and the other side of the arc-shaped steel plate 2 is the short side of the casting pipe 1; the long sides of the two arc-shaped steel plates 2 are rotatably connected through a hinge or a rotating blade, and the short sides of the two arc-shaped steel plates 2 are clamped and disassembled through a clamping mechanism.

[0028] Among them, the clamping mechanism is arranged at the end of the short side of the arc-shaped steel plate 2. The clamping mechanism includes a lock catch 4. One end of the lock catch 4 is screwed to the end of one arc-shaped steel plate 2, and the other end of the lock catch 4 is connected to the end of the other arc-shaped steel plate 2 through the lock catch 4; the clamping mechanism further includes a bolt block 5. The bolt block 5 is arranged at the end of the short side of one arc-shaped steel plate 2, and a groove 6 is arranged at the end of the other arc-shaped steel plate 2 close to the bolt block 5. The bolt block 5 and the groove 6 can be clamped and disassembled; a connecting bolt 7 passes through the arc-shaped steel plate 2 provided with the groove 6. When the bolt block 5 is clamped with the groove 6, one end of the connecting bolt 7 sequentially passes through the groove 6 and the bolt block 5, and the other end of the connecting bolt 7 passes through the arc-shaped steel plate 2 and is arranged to consolidate the fastening and stability of the two arc-shaped steel plates 2.

[0029] In this embodiment, the round-tail pull rod 3 is arranged close to the short side of the casting pipe 1, and the round-tail end of the round-tail pull rod 3 is arranged in a direction away from the casting pipe 1.

[0030] In this embodiment, the inclination angle of the inclined end 12 of the casting pipe 1 is 30 degrees, the height of the long side of the casting pipe 1 is 30 cm, the inner diameter of the casting pipe 1 is 25 cm, the thickness of the steel plate is 2 cm, and the length of the round-tail pull rod 3 is 45 cm. During installation or disassembly, by pulling the round-tail pull rod 3, the two arc-shaped steel plates 2 can be opened to an opening angle in the range of 0-30 degrees to realize the installation or disassembly of the casting pipe 1.

[0031] In this embodiment, the arc-shaped steel plate 2 is used to make the materials for two-port casting and is placed on the electrolyte crust surface, with the long side facing inwards and the short side facing outwards. The position and angle of the two arc-shaped steel plates 2 are moved and adjusted through the round-tail pull rod 3 on the short side. After the casting tool is installed and fixed, liquid electrolyte is used for casting. After casting is completed, the lock catch 4 is untied and the arc-shaped steel plate 2 is adjusted through the round-tail pull rod 3 to realize demoulding. Using this two-port casting mold can more conveniently realize the installation or removal of the mold before and after use, as well as the daily cleaning of the mold, and has the advantages of simple structure, high flexibility, light weight and durability, etc., which can effectively reduce the working intensity during the aluminum electrolysis furnace operation and improve the production efficiency.

[0032] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, various modifications and variations can be made to the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A two-port casting mold for aluminum electrolysis, characterized in that: It comprises a pouring pipe (1), one end of the pouring pipe (1) is a flat end, the other end of the pouring pipe (1) is a bevel end, and the flat end of the pouring pipe (1) is provided with a round-tail pull rod (3); The casting pipe (1) comprises a plurality of arc-shaped steel plates (2), wherein the plurality of arc-shaped steel plates (2) are connected end to end in sequence to form a tubular body, and two adjacent arc-shaped steel plates (2) are detachably connected.

2. The two-port casting mold for aluminum electrolysis according to claim 1, characterized in that: The inclination angle of the oblique end of the casting pipe (1) is 20-45 degrees, and the side wall of the oblique end of the casting pipe (1) inclined toward the flat end of the casting pipe (1) is the short side, and the other opposite side wall of the casting pipe (1) is the long side.

3. The two-port casting mold for aluminum electrolysis according to claim 2, characterized in that: The round tail tie rod (3) is arranged close to the short side of the casting pipe (1), and the round tail end of the round tail tie rod (3) is arranged in a direction away from the casting pipe (1).

4. The two-port casting mold for aluminum electrolysis according to claim 2 or 3, characterized in that: The casting pipe (1) comprises two semi-circular arc-shaped steel plates (2), one side of the arc-shaped steel plate (2) is the long side of the casting pipe (1), and the other side of the arc-shaped steel plate (2) is the short side of the casting pipe (1); The long sides of the two arc-shaped steel plates (2) are rotatably connected, and the short sides of the two arc-shaped steel plates (2) are detachably connected.

5. The two-port casting mold for aluminum electrolysis according to claim 4, characterized in that: A clamping mechanism is provided at the end of the short side of the arc-shaped steel plate (2), and the clamping mechanism comprises a lock buckle (4), and the two ends of the lock buckle (4) are respectively detachably connected to the ends of the two arc-shaped steel plates (2).

6. The two-port casting mold for aluminum electrolysis according to claim 5, characterized in that: The clamping mechanism also includes a bolt block (5), which is arranged at the end of a short side of one of the arc-shaped steel plates (2), and a groove (6) is arranged at the end of the other end of the arc-shaped steel plate (2) close to the bolt block (5), and the bolt block (5) is detachably connected to the groove (6).

7. The two-port casting mold for aluminum electrolysis according to claim 6, characterized in that: The arc-shaped steel plate (2) provided with the groove (6) is provided with a connecting bolt (7). When the bolt block (5) is engaged with the groove (6), one end of the connecting bolt (7) passes through the groove (6) and the bolt block (5) in sequence, and the other end of the connecting bolt (7) is arranged outside the arc-shaped steel plate (2).