Adjusting mechanism and casting device
By designing the adjustment mechanism and casting device, the problems of uneven condensate water temperature and shaking of cooling pipes during continuous casting of high-silicon aluminum alloys are solved, and water resources conservation and finished product quality are achieved.
Patent Information
- Application Number
- CN202421369049.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the horizontal continuous casting of high-silicon aluminum alloy, the temperature of the condensed water at both ends of the crystallizer is uneven, resulting in the condensation water at the end being unable to be completely heated and waste resources. At the same time, the cooling pipe is prone to shake during the casting process, affecting the quality of the finished product.
An adjustment mechanism is designed, including cooling components and casting devices. The cooling component realizes accelerated mixing and temperature adjustment of condensate at both ends of the cooling cylinder through multiple rotating components and transmission components, making full use of the unheated condensed water. The casting device fixes the cooling tube by providing a support member at the bottom of the cooling tube to prevent it from shaking.
By adjusting the temperature difference of condensate, water resources are saved, and by fixing the cooling tube, the finished product quality of the high-silicon aluminum alloy during crystallization is ensured.
Smart Images
Figure CN223011832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of continuous casting, in particular to an adjusting mechanism and a casting device. Background Art
[0002] High silicon aluminum alloy is a metal alloy containing high silicon and aluminum content. The alloy has excellent properties such as high strength, high hardness, high wear resistance, high corrosion resistance, high temperature resistance and low density. Therefore, high silicon aluminum alloy is widely used in aviation, aerospace, automobile, electronics, electric power and other fields.
[0003] During the horizontal continuous casting process of high-silicon aluminum alloy, when the high-silicon aluminum alloy passes through the crystallizer, the condensed water that first contacts the high-silicon aluminum alloy liquid is heated first, and the heated temperature is higher, while the condensed water inside the end crystallizer contacts the high-silicon aluminum alloy that has already solidified and has a lower temperature, resulting in uneven condensed water temperatures at both ends of the crystallizer. The condensed water at the end is discharged before it is fully heated, wasting resources. In addition, during the casting process, the cooling pipe needs to be fixed to prevent the cooling pipe from shaking and affecting the quality of the finished product. Utility Model Content
[0004] In view of the problem that the condensed water at both ends of the crystallizer is heated unevenly and the condensed water at the end cannot be fully utilized in the above-mentioned or prior art, the utility model is proposed.
[0005] Therefore, an object of the present invention is to provide an adjusting mechanism.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: an adjustment mechanism, comprising:
[0007] A cooling component includes a cooling pipe, a cooling cylinder fixedly connected to the outside of the cooling pipe, a water outlet fixedly connected to the outside of the cooling cylinder, a water inlet fixedly connected to the outside of the cooling cylinder, a support rod fixedly connected to the inside of the water inlet hole, a first rotating component adapted to be installed on the outside of the cooling pipe, a second rotating component adapted to be installed on the outside of the cooling pipe, a transmission component adapted to be installed inside the support rod, a driving component adapted to be installed on the outside of the transmission component, and a shielding component adapted to be installed inside the water outlet.
[0008] As a preferred solution of the adjustment mechanism of the utility model, wherein: the first rotating assembly includes a first sleeve rotatably connected to the outside of the cooling pipe, a first toggle plate fixedly connected to the outside of the first sleeve, and a first bevel gear fixedly connected to the outside of the first sleeve.
[0009] As a preferred solution of the adjustment mechanism of the utility model, the second rotating assembly includes a second sleeve rotatably connected to the outside of the cooling tube, a second toggle plate fixedly connected to the outside of the second sleeve, and a second bevel gear fixedly connected to the outside of the second sleeve.
[0010] As a preferred solution of the adjustment mechanism of the utility model, wherein: the transmission assembly includes a long rod rotatably connected to the inside of the support rod, and a sliding groove provided in the inside of the long rod.
[0011] As a preferred solution of the adjustment mechanism of the utility model, the transmission assembly further includes a third bevel gear fixedly connected to the top end of the long rod, and a limiting groove provided inside the sliding groove.
[0012] As a preferred solution of the adjustment mechanism of the utility model, wherein: the driving assembly includes a sliding rod slidably connected to the inside of the sliding groove, a limit block fixedly connected to the outside of the sliding rod, and a connecting rod rotatably connected to the outside of the sliding rod;
[0013] Wherein, the connecting rod and the sliding rod are connected via a torsion spring.
[0014] As a preferred solution of the adjustment mechanism of the utility model, wherein: the driving assembly also includes a first ring rotatably connected to the outside of the connecting rod, and a fan blade fixedly connected to the outside of the connecting rod.
[0015] As a preferred solution of the regulating mechanism of the utility model, the shielding assembly includes a second circular ring slidably connected to the inside of the water outlet, and a semicircular baffle hinged to the inside of the second circular ring.
[0016] The beneficial effects of the regulating mechanism of the utility model are as follows: under the action of the cooling component, the condensed water at both ends of the mixing cooling cylinder can be accelerated, thereby adjusting the temperature difference of the condensed water, making full use of the condensed water that has not been completely heated, saving water resources, and cleaning and protecting the regulating mechanism.
[0017] In view of the fact that in actual use, there is still a problem that the cooling pipe needs to be fixed.
[0018] Therefore, another object of the present invention is to provide a casting device.
[0019] In order to solve the above technical problems, the utility model also provides the following technical solutions: a casting device, comprising the above-mentioned adjustment mechanism, and,
[0020] Continuous casting mechanism, which includes a receiving box fixedly connected to the top end of the cooling pipe, a feeding port opened inside the receiving box, and support legs fixedly connected to the bottom end of the receiving box, a bracket adaptively installed outside the cooling pipe, and a support component adaptively installed outside the cooling pipe.
[0021] As a preferred solution of the casting device of the present utility model, wherein: the support component includes a support body adaptively installed outside the cooling pipe, a base fixedly connected to the bottom end of the support body, and a semi-circular ring hinged outside the support body.
[0022] The beneficial effect of the casting device of the present utility model: By arranging a support component at the bottom end of the cooling pipe, the cooling pipe can be fixed to prevent it from shaking, so that when high-silicon aluminum alloy crystallizes, the quality of the finished product will not be affected by the shaking of the cooling pipe. Description of the Drawings
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:
[0024] Figure 1 It is the overall schematic diagram of the present utility model.
[0025] Figure 2 It is the cross-sectional schematic diagram of the cooling component of the present utility model.
[0026] Figure 3 It is the cross-sectional schematic diagram of the transmission component of the present utility model.
[0027] Figure 4 It is the schematic diagram of the support component of the present utility model. Detailed Embodiments
[0028] In order to make the above-mentioned objects, features and advantages of the present utility model more obvious and understandable, the following will make a detailed description of the specific embodiments of the present utility model in conjunction with the drawings of the specification.
[0029] Many specific details are set forth in the following description in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar promotions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0030] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0031] Example 1
[0032] Reference Figures 1 to 3 , is the first embodiment of the utility model, which provides an adjustment mechanism, including:
[0033] The cooling component 100 includes a cooling pipe 101, a cooling cylinder 102 fixedly connected to the outside of the cooling pipe 101, a water outlet 103 fixedly connected to the outside of the cooling cylinder 102, a water inlet 104 fixedly connected to the outside of the cooling cylinder 102, a support rod 105 fixedly connected to the inside of the water inlet hole 104, a first rotating component 106 adapted to be installed on the outside of the cooling pipe 101, a second rotating component 107 adapted to be installed on the outside of the cooling pipe 101, a transmission component 108 adapted to be installed inside the support rod 105, a driving component 109 adapted to be installed on the outside of the transmission component 108, and a shielding component 110 adapted to be installed inside the water outlet 103.
[0034] Specifically, the first rotating assembly 106 includes a first sleeve 106a rotatably connected to the outside of the cooling pipe 101, a first shifting plate 106b fixedly connected to the outside of the first sleeve 106a, and a first bevel gear 106c fixedly connected to the outside of the first sleeve 106a.
[0035] Furthermore, the second rotating assembly 107 includes a second sleeve 107a rotatably connected to the outside of the cooling pipe 101, a second shifting plate 107b fixedly connected to the outside of the second sleeve 107a, and a second bevel gear 107c fixedly connected to the outside of the second sleeve 107a.
[0036] The transmission assembly 108 includes a long rod 108a rotatably connected to the inside of the support rod 105, and a sliding groove 108b opened in the long rod 108a.
[0037] Preferably, the transmission assembly 108 further includes a third bevel gear 108c fixedly connected to the top end of the long rod 108a, and a limiting groove 108d provided inside the sliding groove 108b.
[0038] It should be noted that the driving assembly 109 includes a sliding rod 109a slidably connected to the inside of the sliding groove 108b, a limit block 109b fixedly connected to the outside of the sliding rod 109a, and a connecting rod 109c rotatably connected to the outside of the sliding rod 109a;
[0039] The connecting rod 109c is connected to the sliding rod 109a via a torsion spring.
[0040] More specifically, the driving assembly 109 further includes a first ring 109d rotatably connected to the outside of the connecting rod 109c, and a fan blade 109e fixedly connected to the outside of the connecting rod 109c.
[0041] During use, when water is entering, the first ring 109d is blocked by multiple fan blades 109e, and water cannot flow through. The driving component 109 inside the water inlet hole 104 moves upward under the buoyancy of the water flow. When the driving component 109 rises to the limit position, the driving component 109 cannot continue to rise. At this time, the water flow will flush the fan blades 109e, causing the fan blades 109e to rotate, thereby allowing water to flow through the fan blades 109e.
[0042] At the same time, under the impact of the water flow, the fan blade 109e will drive the driving assembly 109 to rotate. Since the outer side of the sliding rod 109a is fixedly connected to the limiting block 109b, the rotation of the sliding rod 109a will drive the long rod 108a to rotate, and the long rod 108a will drive the third bevel gear 108c to rotate. Since the third bevel gear 108c is meshed with the first bevel gear 106c and the second bevel gear 107c, the first bevel gear 106c and the second bevel gear 107c will also rotate. Since the third bevel gear 108c is arranged between the first bevel gear 106c and the second bevel gear 107c, the first bevel gear 106 c and the second bevel gear 107c rotate in opposite directions, and the first bevel gear 106c and the second bevel gear 107c drive the first toggle plate 106b and the second toggle plate 107b to rotate through the first sleeve 106a and the second sleeve 107a, and the rotation directions are opposite. The rotation of the first toggle plate 106b and the second toggle plate 107b will toggle the condensed water inside the cooling cylinder 102. Under the action of tossing, the condensed water will accelerate the mixing and stirring, so that the condensed water at both ends of the cooling cylinder 102 is mixed with each other, so as to achieve the effect of adjusting the temperature difference of the condensed water at both ends of the cooling cylinder 102, and because their rotation directions are opposite, the mixing effect is better.
[0043] At the same time, when the driving component 109 rises and the first rotating component 106 and the second rotating component 107 rotate, the first ring 109d will scratch the inner wall of the water inlet hole 104, and the first toggle plate 106b and the second toggle plate 107b will also scratch the inner wall of the cooling tube 101, thereby cleaning the inner wall of the cooling component 100 and preventing impurities from adhering to the inner wall of the cooling component 100 due to long-term use, thereby affecting the condensation effect.
[0044] When the crystallization is completed and the water inlet hole 104 stops admitting water, under the action of its own gravity, the driving assembly 109 will return to its initial position, and under the action of the torsion spring, the fan blade 109e will close again to block the water inlet hole 104, thereby preventing foreign objects from entering the interior of the cooling component 100 in a stationary state.
[0045] In summary, under the action of the cooling component 100, the condensation water at both ends of the mixing cooling cylinder 102 can be accelerated, thereby adjusting the temperature difference of the condensation water, making full use of the condensation water that has not been completely heated, achieving the effect of saving water resources, and also playing a role in cleaning and protecting the adjustment mechanism.
[0046] Embodiment 2
[0047] Referring to Figure 2 , this is the second embodiment of the present utility model. Different from the previous embodiment, this embodiment provides the working process of the shielding assembly 110.
[0048] Specifically, the shielding assembly 110 includes a second ring 110a slidably connected inside the water outlet hole 103, and a semi-circular baffle 110b hinged inside the second ring 110a.
[0049] When in use, when the water outlet hole 103 discharges water, the water flow will lift the shielding assembly 110, so that the second ring 110a rubs against the inner wall of the water outlet hole 103, playing a role in cleaning the inner wall.
[0050] When the shielding assembly 110 rises to the limit position and cannot continue to rise, under the impact of the water flow, the semi-circular baffle 110b will be lifted to allow the water flow to pass through.
[0051] When the water outlet hole 103 stops discharging water, under the action of its own gravity, the shielding assembly 110 will return to its initial position, and the closed semi-circular baffle 110b can also prevent foreign objects from entering the interior of the cooling component 100.
[0052] In summary, under the action of the shielding assembly 110, when water is discharged, the shielding assembly 110 can rub against the inner wall of the water outlet hole 103 to clean the cooling component 100, and when water is not discharged, the closed semi-circular baffle 110b can also prevent foreign objects from entering the interior of the cooling component 100.
[0053] Embodiment 3
[0054] Referring to Figure 1 and Figure 4 , this is the third embodiment of the present utility model. Different from the previous embodiment, this embodiment provides a casting device, including an adjustment mechanism, and,
[0055] The continuous casting mechanism 200 includes a receiving box 201 fixedly connected to the top end of the cooling pipe 101, a feed inlet 202 opened inside the receiving box 201, and support legs 203 fixedly connected to the bottom end of the receiving box 201, a bracket 204 adaptively installed on the outer side of the cooling pipe 101, and a support member 205 adaptively installed on the outer side of the cooling pipe 101.
[0056] Specifically, the support member 205 includes a support body 205a adaptively installed on the outer side of the cooling pipe 101, a base 205b fixedly connected to the bottom end of the support body 205a, and a semi-circular ring 205c hinged to the outer side of the support body 205a.
[0057] During use, the high-silicon aluminum alloy liquid enters the inside of the receiving box 201 through the feed inlet 202, and then enters the position of the cooling member 100 through the cooling pipe 101 from the inside of the receiving box 201, while cooling and crystallizing.
[0058] When the staff installs the support member 205, first lift the semi-circular ring 205c, place the support body 205a at the lower end of the cooling pipe 101, then close the semi-circular ring 205c, and then fix the base 205b on the ground, so as to fix the cooling pipe 101 and prevent the cooling pipe 101 from shaking and affecting the product quality.
[0059] In summary, by setting the support member 205 at the bottom end of the cooling pipe 101, the cooling pipe 101 can be fixed to prevent it from shaking, so that when the high-silicon aluminum alloy crystallizes, the product quality will not be affected by the shaking of the cooling pipe 101.
[0060] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (e.g., changes in the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, colors, orientations, etc.). For example, elements shown as integrally formed may be composed of multiple parts or elements, the positions of the elements may be inverted or otherwise changed, and the nature, number or position of discrete elements may be altered or changed. Accordingly, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures that perform the recited function described herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0061] In addition, in order to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently contemplated best mode of carrying out the present utility model or those features that are not relevant to the implementation of the present utility model).
[0062] It should be understood that in the development of any actual implementation, as in any engineering or design project, numerous specific implementation decisions may be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without undue experimentation, such development efforts will be a routine task of design, manufacture and production.
[0063] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit them. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present utility model, and they should all be covered within the scope of the claims of the present utility model.
Claims
1. An adjustment mechanism, characterized in that: include, A cooling component (100) comprises a cooling pipe (101), a cooling cylinder (102) fixedly connected to the outside of the cooling pipe (101), a water outlet (103) fixedly connected to the outside of the cooling cylinder (102), a water inlet (104) fixedly connected to the outside of the cooling cylinder (102), a support rod (105) fixedly connected to the inside of the water inlet (104), a first rotating component (106) adapted to be installed on the outside of the cooling pipe (101), a second rotating component (107) adapted to be installed on the outside of the cooling pipe (101), a transmission component (108) adapted to be installed on the inside of the support rod (105), a driving component (109) adapted to be installed on the outside of the transmission component (108), and a shielding component (110) adapted to be installed on the inside of the water outlet (103).
2. The adjustment mechanism according to claim 1, characterized in that: The first rotating assembly (106) comprises a first sleeve (106a) rotatably connected to the outside of the cooling pipe (101), a first shifting plate (106b) fixedly connected to the outside of the first sleeve (106a), and a first bevel gear (106c) fixedly connected to the outside of the first sleeve (106a).
3. The adjustment mechanism according to claim 2, characterized in that: The second rotating assembly (107) comprises a second sleeve (107a) rotatably connected to the outside of the cooling tube (101), a second shifting plate (107b) fixedly connected to the outside of the second sleeve (107a), and a second bevel gear (107c) fixedly connected to the outside of the second sleeve (107a).
4. The adjustment mechanism according to claim 3, characterized in that: The transmission assembly (108) comprises a long rod (108a) rotatably connected to the inside of the support rod (105), and a sliding groove (108b) provided inside the long rod (108a).
5. The adjustment mechanism according to claim 4, characterized in that: The transmission assembly (108) further comprises a third bevel gear (108c) fixedly connected to the top end of the long rod (108a), and a limiting groove (108d) provided inside the sliding groove (108b).
6. The adjustment mechanism according to claim 5, characterized in that: The driving assembly (109) comprises a sliding rod (109a) slidably connected to the inside of the sliding groove (108b), a limiting block (109b) fixedly connected to the outside of the sliding rod (109a), and a connecting rod (109c) rotatably connected to the outside of the sliding rod (109a); Wherein, the connecting rod (109c) and the sliding rod (109a) are connected via a torsion spring.
7. The adjustment mechanism according to claim 6, characterized in that: The driving assembly (109) further comprises a first ring (109d) rotatably connected to the outside of the connecting rod (109c), and a fan blade (109e) fixedly connected to the outside of the connecting rod (109c).
8. The adjustment mechanism according to any one of claims 1 to 7, characterized in that: The shielding assembly (110) comprises a second circular ring (110a) slidably connected to the inside of the water outlet hole (103), and a semicircular baffle (110b) hingedly connected to the inside of the second circular ring (110a).
9. A casting device, characterized in that: The invention comprises the adjustment mechanism according to any one of claims 1 to 8, and A continuous casting mechanism (200) comprises a containing box (201) fixedly connected to the top end of the cooling tube (101), a feed port (202) opened inside the containing box (201), and a support leg (203) fixedly connected to the bottom end of the containing box (201), a bracket (204) adapted to be installed on the outside of the cooling tube (101), and a support component (205) adapted to be installed on the outside of the cooling tube (101).
10. The casting device according to claim 9, characterized in that: The support component (205) comprises a support body (205a) adapted to be installed on the outside of the cooling pipe (101), a base (205b) fixedly connected to the bottom end of the support body (205a), and a semicircular ring (205c) hinged on the outside of the support body (205a).