Cutting device for conductive rod end cover

Abstract

The utility model provides a cutting device for a current-conducting rod end cover. The cutting device comprises a truss structure, a material supporting plate, a first transferring mechanism, a second transferring mechanism, a guiding structure, a cutting mechanism, a feeding mechanism, a cutting platform and a feeding platform. The first transferring mechanism and the second transferring mechanism are symmetrically arranged on the truss structure; the output end of the first transferring mechanism is connected with the cutting mechanism, and the output end of the second transferring mechanism is connected with the feeding mechanism. The material supporting plate is arranged on the cutting platform; the feeding mechanism is used for transferring materials on the feeding platform to the material supporting plate, and the cutting mechanism is used for cutting the to-be-cut materials on the material supporting plate. According to the cutting device for the current-conducting rod end cover, the problem that a large amount of time and labor are consumed due to the fact that punching dies in the prior art cannot be suitable for the current-conducting rod end covers of various specifications is solved.

Description

Technical Field

[0001] The utility model belongs to the field of mechanical equipment, and particularly relates to a cutting device for the end cover of a conductive bar. Background Art

[0002] In the production process, the processing of the end cover of the conductive bar is a key link, especially cutting. The current process is to cut the end cover by a punching machine. However, since different specifications of end covers require different molds, frequently changing the punching machine molds in actual operation has become a major problem. Due to the punching machine molds in the related technology not being applicable to end covers of various specifications, it leads to the problems of consuming a large amount of time and labor for frequently changing the punching machine molds, and greatly reducing the production efficiency, thus making the efficiency of the entire processing flow relatively low. Summary of the Invention

[0003] In view of this, the utility model aims to solve at least one of the related technical problems to a certain extent.

[0004] To achieve the above object, the technical solution of the utility model is realized as follows:

[0005] A cutting device for the end cover of a conductive bar, comprising a truss structure, a material support plate, a first transfer mechanism, a second transfer mechanism, a guiding structure, a cutting mechanism, a feeding mechanism, a cutting platform and a feeding platform;

[0006] The first transfer mechanism and the second transfer mechanism are symmetrically arranged on the truss structure;

[0007] The output end of the first transfer mechanism is connected to the cutting mechanism, and the output end of the second transfer mechanism is connected to the feeding mechanism;

[0008] The material support plate is arranged on the cutting platform;

[0009] The feeding mechanism is used to transfer the material on the feeding platform to the material support plate, and the cutting mechanism is used to cut the material to be cut on the material support plate.

[0010] Further, it further comprises a waste recycling mechanism. The material support plate is connected to the cutting platform through the waste recycling mechanism. The waste recycling mechanism includes a rotary cylinder and a rotary shaft. The output end of the rotary cylinder is connected to the rotary shaft. The rotary shaft is arranged on the cutting platform. The material support plate is arranged on the rotary shaft. The cutting platform is provided with a blanking port, and the blanking port is arranged directly below the material support plate. The material support plate is provided with a first notch, and a material limiting plate is arranged in the first notch.

[0011] Further, it further includes a material positioning mechanism, which includes a positioning cylinder and a first push plate. The output end of the positioning cylinder is connected to the first push plate, and the first push plate is used to limit and fix the material to be cut.

[0012] Further, the waste recycling mechanism further includes a waste hopper and a waste box. One end of the waste hopper is connected to the blanking port, and the other end of the waste hopper faces the waste box.

[0013] Further, the feeding platform is provided with three feeding slots, and a feeding box is correspondingly arranged inside each feeding slot, and a blanking box is arranged outside the feeding platform.

[0014] Further, the cutting mechanism includes a first lifting mechanism, a detection sensor and a laser cutting head. The first lifting mechanism is connected to the first transfer mechanism, and the output end of the first lifting mechanism is connected to the laser cutting head and the detection sensor.

[0015] Further, the feeding mechanism includes a second lifting mechanism and a material suction cup. The second transfer mechanism is arranged on the truss structure. The second lifting mechanism is connected to the second transfer mechanism, and the output end of the second lifting mechanism is connected to the material suction cup.

[0016] Further, the first transfer mechanism includes a first lateral movement mechanism and a longitudinal movement mechanism. The first lateral movement mechanism is arranged on the truss structure through the guiding structure. The longitudinal movement mechanism is connected to the first lateral movement mechanism, and the output end of the longitudinal movement mechanism is connected to the first lifting mechanism.

[0017] Further, the second transfer mechanism includes a second lateral movement mechanism. The second lateral movement mechanism is arranged on the truss structure through the guiding structure, and the output end of the second lateral movement mechanism is connected to the second lifting mechanism.

[0018] Further, the guiding structure includes a guide rail and two sliders. The guide rail is arranged on the upper end surface of the truss structure, and both lateral movement mechanisms are slidably connected to the guide rail through one slider.

[0019] Compared with the prior art, the cutting device for the end cover of the conductive bar of the present invention has the following advantages:

[0020] 1. The output end of the first transfer mechanism is connected to the cutting mechanism, which can accurately transfer the material from the feeding platform to the cutting platform, ensuring the precise positioning of the material. Combined with the first lifting mechanism, it can realize the automatic up and down movement of the material, reducing manual intervention and improving the cutting efficiency. The linkage between the first transfer mechanism and the laser cutting head keeps the material stable during cutting, improving the cutting accuracy and speed.

[0021] 2. The output end of the second transfer mechanism is connected to the feeding mechanism, which can quickly transfer the material from the feeding platform to the cutting platform, ensuring the continuity of the production process. The second transfer mechanism is linked with the second lifting mechanism, making the height adjustment of the material during feeding more flexible to adapt to different specifications of materials. Through the automated material transfer, the frequency of manual operation is reduced, the labor intensity is lowered, and the overall efficiency of the production line is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings forming a part of this utility model are used to provide a further understanding of the utility model. The schematic embodiments and descriptions thereof of the utility model are used to explain the utility model and do not constitute an improper limitation to the utility model. In the drawings:

[0023] Figure 1 Schematic diagram of a cutting device for the end cap of a conductive rod according to an embodiment of this utility model;

[0024] Figure 2 Side view of a cutting device for the end cap of a conductive rod according to an embodiment of this utility model;

[0025] Figure 3 Schematic diagram of the waste recycling mechanism structure according to an embodiment of this utility model;

[0026] Figure 4 Schematic diagram of the material positioning mechanism structure according to an embodiment of this utility model;

[0027] Figure 5 Schematic diagram of the feeding mechanism structure according to an embodiment of this utility model;

[0028] Figure 6 Side view of the feeding mechanism structure according to an embodiment of this utility model;

[0029] Figure 7 Schematic diagram of the cutting mechanism structure according to an embodiment of this utility model;

[0030] Figure 8 Side view of the cutting mechanism according to an embodiment of this utility model.

[0031] Description of the reference numerals:

[0032] 1. First column; 2. Crossbeam; 3. Guide rail; 4. Rack; 5. First drag chain; 6. First mounting plate; 7. Cutting mechanism; 8. Second mounting plate; 9. Loading mechanism; 10. Third mounting plate; 11. Second drag chain; 12. Second column; 13. Unloading box; 14. Loading box; 15. Loading platform; 16. Waste box; 17. Cutting platform; 19. Slider; 20. Waste hopper; 21. Rotating cylinder; 22. Mounting piece; 23. First bearing; 24. Rotating shaft; 25. Material to be cut; 26. Positioning cylinder; 27. First push plate; 28. Material support plate; 29. ​​Second bearing; 30. First servo Servo motor; 31. fourth mounting plate; 32. first adjustment plate; 33. first reducer; 34. rib plate; 35. fifth mounting plate; 36. first transmission structure; 37. sixth mounting plate; 38. material suction cup; 39. second servo motor; 40. first gear; 41. seventh mounting plate; 42. third servo motor; 43. second reducer; 44. second adjustment plate; 45. second transmission structure; 46. fourth servo motor; 47. eighth mounting plate; 48. ninth mounting plate; 49. laser cutting head; 50. third transmission structure; 51. fifth servo motor; 52. detection sensor; 53. second gear. DETAILED DESCRIPTION

[0033] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0034] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0035] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0036] The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0037] A cutting device for the end cap of a conductive rod, as Figure 1 shown, includes a truss structure, a material support plate 28, a first transfer mechanism, a second transfer mechanism, a guiding structure, a cutting mechanism 7, a loading mechanism 9, a cutting platform 17, and a loading platform 15; the first transfer mechanism and the second transfer mechanism are symmetrically arranged on the truss structure; the output end of the first transfer mechanism is connected to the cutting mechanism 7, and the output end of the second transfer mechanism is connected to the loading mechanism 9; the material support plate 28 is arranged on the cutting platform 17; the loading mechanism 9 is used to transfer the material on the loading platform 15 to the material support plate 28, and the cutting mechanism 7 is used to cut the material 25 to be cut on the material support plate 28.

[0038] In this embodiment, the first column 1, the second column 12, and the cross beam 2 form a truss structure. The guiding structure includes a guide rail 3 and two sliders 19. The guide rail 3 is arranged on the upper end surface of the truss structure, and both lateral movement mechanisms are slidably connected to the guide rail 3 through a slider 19. The guide rail 3 is installed on the cross beam 2 and the slider 19 to form a guide rail 3 - slider 19, which is responsible for guiding the lower shaft direction of the cutting mechanism 7 and the loading mechanism 9. The rack 4 is installed on the cross beam 2 and forms a transmission mechanism with gears. The gears are used to drive the first lateral movement mechanism and the second lateral movement mechanism.

[0039] It further includes a waste recycling mechanism, as Figure 3 shown, the material support plate 28 is connected to the cutting platform 17 through the waste recycling mechanism. The waste recycling mechanism includes a rotary cylinder 21 and a rotary shaft 24. The output end of the rotary cylinder 21 is connected to the rotary shaft 24. The rotary shaft 24 is arranged on the cutting platform 17, and the material support plate 28 is arranged on the turnover shaft. The cutting platform 17 is provided with a blanking port, and the blanking port is arranged directly below the material support plate 28. The material support plate 28 is provided with a first notch, and a material limiting plate is arranged in the first notch. The waste recycling mechanism further includes a waste hopper 20 and a waste box 16. One end of the waste hopper 20 is connected to the blanking port, and the other end of the waste hopper 20 faces the waste box 16.

[0040] It further includes a material positioning mechanism, as Figure 4As shown, the material positioning mechanism includes a positioning cylinder 26 and a first push plate 27. The output end of the positioning cylinder 26 is connected to the first push plate 27, and the first push plate 27 is used to limit and fix the material to be cut 25.

[0041] The loading platform 15 is provided with three loading slots, and a loading box 14 is correspondingly arranged inside each loading slot. A discharging box 13 is arranged outside the loading platform 15.

[0042] The cutting mechanism 7 includes a first lifting mechanism, a detection sensor 52 and a laser cutting head 49. The first lifting mechanism is connected to the first transfer mechanism, and the output end of the first lifting mechanism is connected to the laser cutting head 49 and the detection sensor 52. The first transfer mechanism includes a first transverse movement mechanism and a longitudinal movement mechanism. The first transverse movement mechanism is arranged on the truss structure through a guiding structure. The longitudinal movement mechanism is connected to the first transverse movement mechanism, and the output end of the longitudinal movement mechanism is connected to the first lifting mechanism. The output end of the first transfer mechanism is connected to the cutting mechanism 7, which can accurately transfer the material from the loading platform 15 to the cutting platform 17 to ensure the precise positioning of the material. Combined with the first lifting mechanism, it can realize the automatic up and down movement of the material, reduce manual intervention and improve the cutting efficiency. The linkage between the first transfer mechanism and the laser cutting head 49 keeps the material stable during cutting, improving the cutting accuracy and speed.

[0043] As Figures 5-6 shown, the loading mechanism 9 includes a second lifting mechanism and a material suction cup 38. The second transfer mechanism is arranged on the truss structure. The second lifting mechanism is connected to the second transfer mechanism, and the output end of the second lifting mechanism is connected to the material suction cup 38. The second transfer mechanism includes a second transverse movement mechanism. The second transverse movement mechanism is arranged on the truss structure through a guiding structure, and the output end of the second transverse movement mechanism is connected to the second lifting mechanism. The output end of the second transfer mechanism is connected to the loading mechanism 9, which can quickly transfer the material from the loading platform 15 to the cutting platform 17 to ensure the continuity of the production process. The linkage between the second transfer mechanism and the second lifting mechanism makes the height adjustment of the material more flexible during loading, adapting to materials of different specifications. Through the automated material transfer, the frequency of manual operation is reduced, the labor intensity is lowered, and the overall efficiency of the production line is improved.

[0044] In this example, the transverse movement mechanism is a servo motor, and both the lifting mechanism and the longitudinal movement mechanism are composed of a servo motor and a transmission structure.

[0045] The first mounting plate 6 is mounted on the cross beam 2 and is responsible for fixing the first drag chain 5, and the first drag chain 5 is responsible for fixing the cables of the cutting mechanism 7. The second mounting plate 8 is mounted on the cross beam 2 and is responsible for fixing the second drag chain 11, and the second drag chain 11 is responsible for fixing the cables of the feeding mechanism 9. The blanking box 13 is responsible for placing the cut finished products. There are three feeding boxes 14 and they can be quickly replaced to achieve uninterrupted feeding. The waste box 16 is for placing the waste after cutting. The cutting platform 17 is responsible for fixing the components on the platform. The waste hopper 20 is mounted on the cutting platform 17 and is responsible for guiding the waste so that the waste enters the waste box 16. The mounting part 22 is mounted on the cutting platform 17 and is responsible for fixing the rotary cylinder 21, and the rotary cylinder 21 is responsible for driving the rotary shaft 24. The first bearing 23 and the second bearing 29 are mounted on the cutting platform 17, and the first bearing 23 and the second bearing 29 are used for fixing the rotary shaft 24. The material support plate 28 is mounted on the rotary shaft 24 and is responsible for placing the material to be cut 25. The positioning cylinder 26 is mounted on the cutting platform 17 and is responsible for regularizing the material to be cut. The first push plate 27 (made of stainless steel) is mounted on the positioning cylinder 26 and is responsible for contacting the material to be cut 25. The fourth mounting plate 31 is mounted on the slider 19 and is responsible for installing other components of the feeding mechanism 9. The first adjusting plate 32 is mounted on the fourth mounting plate 31 to adjust the installation position of the rack and pinion 4. The rib plate 34 connects the fourth mounting plate 31 and the fifth mounting plate 35 to strengthen the fixation. The first transmission structure 36 is mounted on the fifth mounting plate 35 and is responsible for the conduction in the lifting direction, and the second servo motor 39 is mounted on the first transmission structure 36 to play a driving role. The sixth mounting plate 37 is mounted on the first transmission structure 36 and is used for fixing the material suction cup 38, and the material suction cup 38 is responsible for grasping the material. The seventh mounting plate 41 is mounted on the slider 19 and is responsible for fixing other components of the cutting mechanism 7. The second adjusting plate 44 is mounted on the mounting plate to adjust the cooperation of the rack and pinion 4. The fourth servo motor 46 is mounted on the second transmission structure 45 to form an actuator and is responsible for the lateral movement of the laser cutting head 49. The fifth servo motor 51 is mounted on the third transmission structure 50 to form an actuator and is mounted on the eighth mounting plate 47 and is responsible for the vertical movement of the cutting head. The ninth mounting plate 48 is mounted on the third transmission structure 50 and is responsible for fixing the laser cutting head 49, and the laser cutting head 49 is responsible for emitting laser for cutting. The detection sensor 52 is mounted on the ninth mounting plate 48 and is responsible for measuring the position of the plate to be cut and adjusting the cutting position in real time.

[0046] The working mode of this example

[0047] Step 1: Manually place the materials in the feeding box 14 and place them on the feeding table, empty the blanking box 13 and the waste box 16, and start the equipment for feeding.

[0048] Step 2: The feeding mechanism 9 moves to the feeding position and the material suction cup 38 grabs the material. The feeding mechanism 9 moves to the cutting position, places the material on the cutting platform 17 and moves out of the cutting position.

[0049] Step 3; The cutting mechanism 7 moves to the cutting position. The detection sensor 52 detects the position of the material to adjust the position of the cutting head, and then starts cutting. After cutting, the cutting mechanism 7 moves out of the cutting position.

[0050] Step 4; The feeding mechanism 9 moves to the cutting position, grabs the product and moves it to the discharging position, and then descends vertically to place it in the discharging box 13. At the same time, the rotating cylinder 21 drives the reverse shaft to drive the material support plate 28 to rotate, and the waste material enters the waste box 16 through the waste hopper 20.

[0051] Step 5; Repeat Step 1 for feeding.

[0052] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A cutting device for a conductive rod end cap, characterized in that: It comprises a truss structure, a material support plate (28), a first transfer mechanism, a second transfer mechanism, a guide structure, a cutting mechanism (7), a feeding mechanism (9), a cutting platform (17) and a feeding platform (15); The first transfer mechanism and the second transfer mechanism are symmetrically arranged on the truss structure; The output end of the first transfer mechanism is connected to the cutting mechanism (7), and the output end of the second transfer mechanism is connected to the feeding mechanism (9); The material support plate (28) is arranged on the cutting platform (17); The feeding mechanism (9) is used to transfer the material on the feeding platform (15) to the material support plate (28), and the cutting mechanism (7) is used to cut the material (25) to be cut on the material support plate (28).

2. A cutting device for a conductive rod end cap according to claim 1, characterized in that: The invention also comprises a waste recovery mechanism, wherein the material support plate (28) is connected to the cutting platform (17) through the waste recovery mechanism, and the waste recovery mechanism comprises a rotary cylinder (21) and a rotary shaft (24), wherein the output end of the rotary cylinder (21) is connected to the rotary shaft (24), wherein the rotary shaft (24) is arranged on the cutting platform (17), and the material support plate (28) is arranged on the rotary shaft (24), wherein the cutting platform (17) is provided with a material discharge port, wherein the material discharge port is arranged directly below the material support plate (28), and wherein the material support plate (28) is provided with a first notch, wherein a material limiting plate is arranged in the first notch.

3. A cutting device for a conductive rod end cap according to claim 2, characterized in that: The machine also includes a material positioning mechanism, which includes a positioning cylinder (26) and a first push plate (27). The output end of the positioning cylinder (26) is connected to the first push plate (27), and the first push plate (27) is used to limit and fix the material (25) to be cut.

4. A cutting device for a conductive rod end cap according to claim 2, characterized in that: The waste recycling mechanism also includes a waste hopper (20) and a waste box (16), one end of the waste hopper (20) is connected to the feed opening, and the other end of the waste hopper (20) is opposite to the waste box (16).

5. A cutting device for a conductive rod end cap according to any one of claims 1 to 4, characterized in that: The loading platform (15) is provided with three loading slots, a loading box (14) is correspondingly arranged on the inner side of each loading slot, and a unloading box (13) is arranged on the outer side of the loading platform (15).

6. A cutting device for conductive rod end caps according to claim 5, characterized in that: The cutting mechanism (7) comprises a first lifting mechanism, a detection sensor (52) and a laser cutting head (49); the first lifting mechanism is connected to the first transfer mechanism; and the output end of the first lifting mechanism is connected to the laser cutting head (49) and the detection sensor (52).

7. A cutting device for a conductive rod end cap according to claim 6, characterized in that: The feeding mechanism (9) comprises a second lifting mechanism and a material suction cup (38); the second transfer mechanism is arranged on the truss structure; the second lifting mechanism is connected to the second transfer mechanism; and the output end of the second lifting mechanism is connected to the material suction cup (38).

8. A cutting device for conductive rod end caps according to claim 7, characterized in that: The first transfer mechanism includes a first transverse moving mechanism and a longitudinal moving mechanism. The first transverse moving mechanism is arranged on the truss structure through the guide structure. The longitudinal moving mechanism is connected to the first transverse moving mechanism. The output end of the longitudinal moving mechanism is connected to the first lifting mechanism.

9. A cutting device for a conductive rod end cap according to claim 8, characterized in that: The second transfer mechanism includes a second transverse moving mechanism, which is arranged on the truss structure through the guide structure, and an output end of the second transverse moving mechanism is connected to the second lifting mechanism.

10. A cutting device for a conductive rod end cap according to claim 9, characterized in that: The guide structure comprises a guide rail (3) and two sliders (19); the guide rail (3) is arranged on the upper end surface of the truss structure; and the two lateral moving mechanisms are both slidably connected to the guide rail (3) via one slider (19).

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