Welding installation device for photovoltaic support foundation embedded bolts
By designing a photovoltaic bracket welding installation device including embedded bolts, welding bolts and auxiliary components, the problem of the screw teeth easily damaged during installation or disassembly of the photovoltaic bracket embedded bolts is solved, and high-precision alignment welding of embedded bolts and welding bolts is realized, which improves the concentricity and is convenient for welding repair.
Patent Information
- Application Number
- CN202421925181.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The screw teeth of the photovoltaic bracket are easily damaged during installation or disassembly. Inaccurate positioning during traditional welding repair, resulting in poor concentricity, affecting the repair effect.
A welding installation device for embedded bolts in the foundation of photovoltaic bracket is designed, including embedded bolts, welding bolts and auxiliary components. Auxiliary components include a lower fixing sleeve, a lower mating sleeve, an upper fixing sleeve, an upper mating sleeve, an adjustment plate, a fastening nut, a lower connecting member and an upper connecting member. Through the assembly and adjustment of these components, high-precision alignment welding of embedded bolts and welded bolts is achieved.
The concentricity of embedded bolts and welded bolts is improved, the welding repair process is simplified, and the rapid and efficient repair is facilitated, avoiding the problem of concentricity difference caused by hand shaking during traditional manual alignment.
Smart Images

Figure CN223012309U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic brackets, and particularly relates to a welding and installation device for foundation embedded bolts of a photovoltaic bracket. Background Technique
[0002] A photovoltaic bracket is a matching bracket for installing and fixing photovoltaic panels. It can help the photovoltaic panels have a certain installation height after installation. At the same time, it can also enable the photovoltaic panels to be adjusted in angle after installation to obtain a good working angle.
[0003] Currently, most photovoltaic brackets are fixed by means of embedded bolts or expansion bolts. When using embedded bolts for installation, their bottoms are pre-embedded into the underlying concrete in advance. Then, the end of the upper optical axis can facilitate the passing of the through-hole of the bracket bottom plate. After passing through the through-hole, the external thread end at the top can directly install a nut, and finally, the photovoltaic bracket is fixed to the ground.
[0004] However, in actual use, the threads at the top of the embedded bolt are prone to damage during multiple installations or removals of the nut. At this time, because the position is fixed after embedding, if re-embedding is carried out, it will be very time-consuming. Therefore, the welding method is mostly used for repair, that is, the upper part of the embedded bolt is cut according to the situation, and then a new bolt is welded above the cutting position to facilitate quick repair. However, during traditional welding, the embedded bolt and the welding bolt are mostly aligned manually by hand. After a long time of alignment, the hand is prone to shaking, which seriously affects the concentricity of the welding fit between the embedded bolt and the welding bolt and is not convenient to use. Content of the Utility Model
[0005] The purpose of the utility model is to provide a welding and installation device for foundation embedded bolts of a photovoltaic bracket, which can improve the concentricity of the embedded bolt and the welding bolt during the alignment welding of the embedded bolt and the welding bolt, and is convenient for welding repair and use.
[0006] To achieve the above purpose, the technical scheme adopted by the utility model is as follows: The utility model provides a welding and installation device for foundation embedded bolts of a photovoltaic bracket, including an embedded bolt and a welding bolt. The welding bolt is arranged on the top of the embedded bolt, and an auxiliary component is also included;
[0007] The auxiliary component includes a lower fixing sleeve, a lower mating sleeve, an upper fixing sleeve, an upper mating sleeve, an adjusting plate, a fastening nut, a lower connecting member, and an upper connecting member. The lower fixing sleeve is detachably connected to the embedded bolt and is located on one side of the embedded bolt. The lower mating sleeve is fixedly connected to the lower fixing sleeve, is detachably connected to the embedded bolt, and is located on the side of the embedded bolt close to the lower fixing sleeve. The upper fixing sleeve is detachably connected to the welding bolt and is located on one side of the welding bolt. The upper mating sleeve is fixedly connected to the upper fixing sleeve, is detachably connected to the welding bolt, and is located on the side of the welding bolt close to the upper fixing sleeve. The adjusting plate is fixedly connected to the lower mating sleeve, is slidably connected to the upper mating sleeve, and is located on the lower mating sleeve. The fastening nut is threadedly connected to the upper mating sleeve and is located on the side of the upper mating sleeve close to the adjusting plate. The lower connecting member is disposed on the side of the lower mating sleeve close to the lower fixing sleeve, and the upper connecting member is disposed on the side of the upper mating sleeve close to the upper fixing sleeve.
[0008] Wherein, the lower connecting member includes a lower connecting threaded rod and a lower connecting nut. The lower connecting threaded rod is integrally formed with the lower mating sleeve, is slidably connected to the lower fixing sleeve, and is located on both sides of the lower mating sleeve; the lower connecting nut is threadedly connected to the lower connecting threaded rod and is located on the lower connecting threaded rod.
[0009] Wherein, the upper connecting member includes an upper connecting threaded rod and an upper connecting nut. The upper connecting threaded rod is integrally formed with the upper mating sleeve, is slidably connected to the upper fixing sleeve, and is located on both sides of the upper mating sleeve; the upper connecting nut is threadedly connected to the upper connecting threaded rod and is located on the upper connecting threaded rod.
[0010] Wherein, the upper mating sleeve has a square sliding portion, and the square sliding portion is in linear sliding fit with the guiding sliding groove on the adjusting plate.
[0011] Wherein, first wear-resistant layers are respectively arranged on the inner surfaces of the lower fixing sleeve and the upper fixing sleeve; second wear-resistant layers are respectively arranged on the inner surfaces of the lower mating sleeve and the upper mating sleeve.
[0012] A welding and installation device for a pre-embedded bolt of a photovoltaic support foundation of the present utility model. The lower fixing sleeve and the upper mating sleeve are assembled and fitted through a lower connecting member, and the upper fixing sleeve and the upper mating sleeve are assembled and fitted through an upper connecting member. The adjusting plate is installed on the lower mating sleeve and is slidably connected to the upper mating sleeve. The fastening nut is threadedly connected to the upper mating sleeve. When welding and repairing the photovoltaic support, first, the lower fixing sleeve and the upper mating sleeve are assembled and installed on the end of the optical axis of the pre-embedded bolt through the lower connecting member. At this time, the cutting part is located above it. Then, the upper fixing sleeve and the upper mating sleeve are assembled and installed on the end of the optical axis of the welding bolt through the upper connecting member. Then, the positions of the upper fixing sleeve and the upper mating sleeve are adjusted through the adjusting plate so that the bottom of the welding bolt abuts against the cutting surface of the pre-embedded bolt. Then, it is locked through the fastening nut. Finally, spot welding can be performed at the connection between the pre-embedded bolt and the welding bolt. Further, the device can be removed for full welding. Compared with the traditional manual hand-held positioning, the concentricity is better. Furthermore, when performing butt welding between the pre-embedded bolt and the welding bolt, the concentricity of the pre-embedded bolt and the welding bolt can be improved, which is convenient for welding repair. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present utility model can be further illustrated by the non-limiting embodiments given in the drawings.
[0014] Figure 1 It is a schematic diagram of the overall structure of the welding and installation device for the pre-embedded bolt of the photovoltaic support foundation in the first embodiment of the present utility model.
[0015] Figure 2 It is an assembly structure diagram of the welding and installation device for the pre-embedded bolt of the photovoltaic support foundation in the first embodiment of the present utility model.
[0016] Figure 3 It is a schematic diagram of the structure of the lower mating sleeve in the first embodiment of the present utility model.
[0017] Figure 4 It is a schematic diagram of the structure of the upper mating sleeve in the first embodiment of the present utility model.
[0018] Figure 5 It is a schematic diagram of the overall structure of the welding and installation device for the pre-embedded bolt of the photovoltaic support foundation in the second embodiment of the present utility model.
[0019] In the figure: 101 - pre-embedded bolt, 102 - welding bolt, 103 - lower fixing sleeve, 104 - lower mating sleeve, 105 - upper fixing sleeve, 106 - upper mating sleeve, 107 - adjusting plate, 108 - fastening nut, 109 - lower connecting threaded rod, 110 - lower connecting nut, 111 - upper connecting threaded rod, 112 - upper connecting nut, 113 - square sliding part, 201 - first wear-resistant layer, 202 - second wear-resistant layer. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] In order to enable those skilled in the art to better understand the present utility model, the technical solution of the present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0021] Embodiment 1:
[0022] As Figures 1 to 4 shown, where Figure 1 is a schematic diagram of the overall structure of the welding and installation device for the embedded bolts of the photovoltaic support foundation, Figure 2 is an assembly structure diagram of the welding and installation device for the embedded bolts of the photovoltaic support foundation, Figure 3 is a schematic diagram of the structure of the lower mating sleeve 104, Figure 4 is a schematic diagram of the structure of the upper mating sleeve 106. The present utility model provides a welding and installation device for the embedded bolts of the photovoltaic support foundation: including an embedded bolt 101, a welding bolt 102, and an auxiliary component. The auxiliary component includes a lower fixing sleeve 103, a lower mating sleeve 104, an upper fixing sleeve 105, an upper mating sleeve 106, an adjusting plate 107, a fastening nut 108, a lower connecting member, and an upper connecting member. The lower connecting member includes a lower connecting threaded rod 109 and a lower connecting nut 110, and the upper connecting member includes an upper connecting threaded rod 111 and an upper connecting nut 112. Through the foregoing solution, it is possible to improve the concentricity of the embedded bolt 101 and the welding bolt 102 when performing the butt welding of the embedded bolt 101 and the welding bolt 102, which is convenient for welding repair and use. It can be understood that the foregoing solution can ensure better welding concentricity when performing the butt welding of the embedded bolt 101 and the welding bolt 102.
[0023] In this embodiment, the welding bolt 102 is arranged on the top of the embedded bolt 101, and welding repair can be achieved after being fixed by welding.
[0024] Among them, the lower fixing sleeve 103 is detachably connected to the embedded bolt 101 and is located on one side of the embedded bolt 101. The lower mating sleeve 104 is fixedly connected to the lower fixing sleeve 103, is detachably connected to the embedded bolt 101, and is located on the side of the embedded bolt 101 close to the lower fixing sleeve 103. The upper fixing sleeve 105 is detachably connected to the welding bolt 102 and is located on one side of the welding bolt 102. The upper mating sleeve 106 is fixedly connected to the upper fixing sleeve 105, is detachably connected to the welding bolt 102, and is located on the side of the welding bolt 102 close to the upper fixing sleeve 105. The adjusting plate 107 is fixedly connected to the lower mating sleeve 104, is slidably connected to the upper mating sleeve 106, and is located on the lower mating sleeve 104. The fastening nut 108 is threadedly connected to the upper mating sleeve 106 and is located on the side of the upper mating sleeve 106 close to the adjusting plate 107. The lower connecting member is arranged on the side of the lower mating sleeve 104 close to the lower fixing sleeve 103, and the upper connecting member is arranged on the side of the upper mating sleeve 106 close to the upper fixing sleeve 105. The lower fixing sleeve 103 and the upper fixing sleeve 105 respectively have semi-circular cavities, and both sides are connecting ears with holes. The lower mating sleeve 104 and the upper mating sleeve 106 respectively have semi-circular cavities with the same size as those on the lower fixing sleeve 103 and the upper fixing sleeve 105, so as to respectively form a circular fixing cavity in cooperation. A rectangular sliding groove is arranged on the adjusting plate 107, and it is installed on the lower mating sleeve 104 through a positioning pin and a bolt. The fastening nut 108 can be directly installed on the threaded end of the upper mating sleeve 106, which is convenient for locking and positioning after adjustment. The lower connecting member is arranged on the side of the lower mating sleeve 104 close to the lower fixing sleeve 103 and is used to realize the assembly and installation fixation of the lower fixing sleeve 103 and the lower mating sleeve 104. The upper connecting member is arranged on the side of the upper mating sleeve 106 close to the upper fixing sleeve 105 and is used to realize the assembly and installation fixation of the upper fixing sleeve 105 and the upper mating sleeve 106.
[0025] Secondly, the lower connecting threaded rod 109 is integrally formed with the lower mating sleeve 104, is slidably connected to the lower fixing sleeve 103, and is located on both sides of the lower mating sleeve 104. The lower connecting nut 110 is threadedly connected to the lower connecting threaded rod 109 and is located on the lower connecting threaded rod 109. The lower connecting threaded rod 109 is directly arranged on both sides of the lower mating sleeve 104, and the lower connecting nut 110 can be directly installed on the threaded end of the lower connecting threaded rod 109.
[0026] Then, the upper connecting threaded rod 111 and the upper mating sleeve 106 are integrally formed, slidably connected to the upper fixing sleeve 105, and are located on both sides of the upper mating sleeve 106; the upper connecting nut 112 is threadedly connected to the upper connecting threaded rod 111 and is located on the upper connecting threaded rod 111. The upper connecting threaded rod 111 is directly arranged on both sides of the upper mating sleeve 106, and the upper connecting nut 112 can be directly installed on the threaded end of the upper connecting threaded rod 111.
[0027] Finally, the upper mating sleeve 106 has a square sliding portion 113, and the square sliding portion 113 is in linear sliding fit with the guiding sliding groove on the adjusting plate 107. The square sliding portion 113 can improve the linearity of the vertical sliding of the upper mating sleeve 106 and is also beneficial to the installation of the fastening nut 108.
[0028] When using the present utility model to achieve butt welding of the embedded bolt 101 and the welded bolt 102, the concentricity of the embedded bolt 101 and the welded bolt 102 can be improved, which is convenient for welding repair. During repair, first cut the damaged part of the embedded bolt 101, then, clamp the lower fixing sleeve 103 on the embedded bolt 101, further pass the lower connecting threaded rod 109 through the perforated connecting ears on both sides of the lower fixing sleeve 103, and fix it with the lower connecting nut 110. Install the lower fixing sleeve 103 and the lower mating sleeve 104 on the embedded bolt 101. Then, snap the upper fixing sleeve 105 onto the welded bolt 102, further pass the upper connecting threaded rod 111 through the perforated connecting ears on both sides of the upper fixing sleeve 105, and fix it with the upper connecting nut 112. Install the upper fixing sleeve 105 and the upper mating sleeve 106 on the embedded bolt 101. Then, loosen the fastening nut 108, adjust the positions of the upper fixing sleeve 105 and the upper mating sleeve 106 through the adjusting plate 107 so that the bottom of the welded bolt 102 abuts against the cutting surface of the embedded bolt 101. Then, after position adjustment, lock it with the fastening nut 108. Finally, spot welding can be performed at the connection of the embedded bolt 101 and the welded bolt 102. Further, after removing the device, full welding can be carried out. Compared with traditional manual hand-held positioning, the concentricity is better. Furthermore, when performing butt welding of the embedded bolt 101 and the welded bolt 102, the concentricity of the embedded bolt 101 and the welded bolt 102 can be improved, which is convenient for welding repair.
[0029] Embodiment 2:
[0030] As Figure 5 shown, where Figure 5It is a schematic diagram of the overall structure of the welding and installation device for the embedded bolts of the photovoltaic support foundation. On the basis of the first embodiment, the present invention provides a welding and installation device for the embedded bolts of the photovoltaic support foundation. The inner surfaces of the lower fixing sleeve 103 and the upper fixing sleeve 105 are respectively provided with a first wear-resistant layer 201; the inner surfaces of the lower matching sleeve 104 and the upper matching sleeve 106 are respectively provided with a second wear-resistant layer 202.
[0031] In this embodiment, by respectively arranging the first wear-resistant layer 201 on the inner surfaces of the lower fixing sleeve 103 and the upper fixing sleeve 105, the wear resistance can be improved, which is convenient for extending the service life and reducing the use cost. Further, by respectively arranging the second wear-resistant layer 202 on the inner surfaces of the lower matching sleeve 104 and the upper matching sleeve 106, the wear resistance can also be improved, which is convenient for extending the service life and reducing the use cost.
[0032] The above embodiments only exemplarily illustrate the principles and effects of the present invention, rather than limiting the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. A welding installation device for pre-embedded bolts of a photovoltaic support foundation, comprising pre-embedded bolts and welding bolts, wherein the welding bolts are arranged on the top of the pre-embedded bolts, characterized in that: Also included are auxiliary components; The auxiliary component comprises a lower fixing sleeve, a lower matching sleeve, an upper fixing sleeve, an upper matching sleeve, an adjusting plate, a fastening nut, a lower connecting member and an upper connecting member, the lower fixing sleeve is detachably connected to the embedded bolt and is located on one side of the embedded bolt, the lower matching sleeve is fixedly connected to the lower fixing sleeve and is detachably connected to the embedded bolt and is located on a side of the embedded bolt close to the lower fixing sleeve, the upper fixing sleeve is detachably connected to the welding bolt and is located on one side of the welding bolt, the upper matching sleeve is fixedly connected to the upper fixing sleeve and is detachably connected to the welding bolt and is located on a side of the welding bolt close to the upper fixing sleeve, the adjusting plate is fixedly connected to the lower matching sleeve and is slidably connected to the upper matching sleeve and is located on the lower matching sleeve, the fastening nut is threadedly connected to the upper matching sleeve and is located on a side of the upper matching sleeve close to the adjusting plate, the lower connecting member is arranged on a side of the lower matching sleeve close to the lower fixing sleeve, and the upper connecting member is arranged on a side of the upper matching sleeve close to the upper fixing sleeve.
2. The welding installation device for pre-embedded bolts of photovoltaic support foundation according to claim 1, characterized in that: The lower connecting component includes a lower connecting threaded rod and a lower connecting nut. The lower connecting threaded rod is integrally formed with the lower matching sleeve, and is slidably connected to the lower fixed sleeve and is located on both sides of the lower matching sleeve; the lower connecting nut is threadedly connected to the lower connecting threaded rod and is located on the lower connecting threaded rod.
3. The welding installation device for embedded bolts of photovoltaic support foundation according to claim 1, characterized in that: The upper connecting component includes an upper connecting threaded rod and an upper connecting nut. The upper connecting threaded rod is integrally formed with the upper matching sleeve, and is slidably connected to the upper fixed sleeve and is located on both sides of the upper matching sleeve; the upper connecting nut is threadedly connected to the upper connecting threaded rod and is located on the upper connecting threaded rod.
4. The welding installation device for embedded bolts of photovoltaic support foundation according to claim 1, characterized in that: The upper matching sleeve is provided with a square sliding portion, and the square sliding portion is linearly slidably matched with the guide sliding groove on the adjustment plate.
5. The welding installation device for embedded bolts of photovoltaic support foundation according to claim 1, characterized in that: The inner surfaces of the lower fixed sleeve and the upper fixed sleeve are respectively provided with a first wear-resistant layer; the inner surfaces of the lower matching sleeve and the upper matching sleeve are respectively provided with a second wear-resistant layer.