LED lamp light source strip mounting device
By designing the LED light source bar installation device, using the automated light source bar pressing and limiting mechanism, the problems of low production efficiency and unstable quality of existing LED light panels are solved, and efficient and stable automated production is achieved.
Patent Information
- Application Number
- CN202422157459.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The production efficiency of existing LED lamp panels is low, requires a lot of manpower, and manual assembly is prone to errors, resulting in reduced lamp quality and high defective rate.
An LED light source bar installation device is designed, including a machine, a mounting frame, a light source bar pressing mechanism and a limiting mechanism. Through the automated light source bar pressing and limiting mechanism, the automatic assembly of the LED light source bar is realized.
Improve production efficiency, reduce manual operation time and error rate, ensure consistency and stability of product quality, save human resources, and achieve 24/7 continuous production.
Smart Images

Figure CN223012401U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lamp production equipment, and more specifically, it relates to an LED light source strip installation device. Background Art
[0002] Panel lights are a commonly used type of indoor lighting fixture, with an LED light source. They are widely used in hotels, meeting rooms, factories or office areas, residences or public facilities, etc. When assembling existing LED lamp panels, the pressing and assembling of LED light strips are often completed manually. Specifically, processing stations are set up on the assembly line in the production workshop, and workers are arranged to process the lamps on the conveyor line.
[0003] In the above process, the LED light strips are mainly assembled manually, resulting in low production efficiency of panel lights. At the same time, it requires a large amount of manpower and material resources. In addition, due to the easy occurrence of mistakes in manual assembly, the quality of the lamps decreases, the defective rate of the lamps is relatively high, and it is also easy to generate redundant accessories, which is not conducive to environmental protection and indirectly reduces the production efficiency of the enterprise. Summary of the Utility Model
[0004] Aiming at the deficiencies of the existing technology, the purpose of the present utility model is to provide an LED light source strip installation device, which has the advantages of saving manpower and improving the assembly speed.
[0005] The above technical purpose of the present utility model is achieved through the following technical solutions: An LED light source strip installation device, comprising:
[0006] A machine table;
[0007] An installation frame, erected on the machine table for installing the base;
[0008] A light source strip pressing mechanism, arranged on the installation frame for pressing and assembling the LED light source;
[0009] A lamp panel limiting mechanism, installed on the machine table for limiting the LED lamp panel.
[0010] In one of the embodiments, the light source strip pressing mechanism comprises:
[0011] A cylinder mounting plate, fixedly connected to the installation frame;
[0012] A first cylinder, fixedly connected to the cylinder mounting plate, and its output end is connected with a light source cylinder connecting plate;
[0013] A light source pressing plate connecting plate, one side of which is fixedly connected to the light source cylinder connecting plate, and the other side is connected with a light source pressing plate.
[0014] In one embodiment, the light source cylinder connecting plate is provided with a plurality of first through holes, which are spaced along the horizontal direction of the light source cylinder connecting plate.
[0015] In one embodiment, the light source pressing plate connecting plate is provided with a plurality of second through holes that cooperate with the first through holes, and the second through holes are spaced along the surface of the light source pressing plate connecting plate.
[0016] In one embodiment, the light source pressing plate connecting plate is further provided with a plurality of first mounting holes for connecting the light source pressing plate, and the first mounting holes are spaced along the horizontal direction of the light source pressing plate connecting plate.
[0017] In one embodiment, the light source pressing plate is provided with a plurality of second mounting holes that cooperate with the first mounting holes, and the second mounting holes are arranged in a plurality and are correspondingly arranged with the opening positions of the first mounting holes.
[0018] In one embodiment, the first limiting mechanism includes:
[0019] A second cylinder mounting member, fixedly connected to the machine table;
[0020] A second cylinder, fixedly connected to the second cylinder mounting member;
[0021] A left-right limiting phenolic board, one end of which is fixedly connected to the output end of the second cylinder, and the other end abuts against the LED lamp panel.
[0022] In one embodiment, the second limiting mechanism includes:
[0023] A third cylinder mounting member, fixedly connected to the mounting frame;
[0024] A third cylinder, fixedly connected to the second cylinder mounting member;
[0025] A front-back limiting phenolic board, one end of which is fixedly connected to the output end of the third cylinder, and the other end abuts against the LED lamp panel.
[0026] The above-mentioned LED light source strip installation device has the following beneficial effects:
[0027] First, it improves production efficiency. By automatically pressing the light source strip, the production efficiency can be greatly improved, the time of manual operation and the error rate can be reduced, thereby saving costs and accelerating the production speed.
[0028] Second, it improves product quality. Automated production can precisely control each step, ensure the consistency and stability of product quality, and reduce the influence of human factors on product quality.
[0029] Thirdly, automated production reduces the dependence on manpower, saves human resources, and can achieve continuous 24 / 7 production when needed, without being restricted by the rest time of personnel. Description of the Drawings
[0030] Figure 1 is a schematic diagram of the overall structure of the light source strip installation device of this embodiment;
[0031] Figure 2 is a schematic diagram of the structure of the light source strip pressing mechanism in this embodiment;
[0032] Figure 3 is a schematic diagram of the structure of the first limiting mechanism and the second limiting mechanism in this embodiment;
[0033] Figure 4 is a schematic diagram of the first through hole of the light source cylinder connecting plate in this embodiment;
[0034] Figure 5 is a schematic diagram of the second through hole and the first mounting hole of the light source pressing plate connecting plate in this embodiment;
[0035] Figure 6 is a schematic diagram of the second mounting hole of the light source pressing plate in this embodiment.
[0036] In the figure: 1, machine table; 2, mounting frame; 3, light source strip pressing mechanism; 4, first limiting mechanism; 5, second limiting mechanism; 6, LED lamp panel; 7, LED light source strip; 301, cylinder mounting plate; 302, first cylinder; 303, light source cylinder connecting plate; 304, light source pressing plate connecting plate; 305, light source pressing plate; 3031, first through hole; 3041, second through hole; 3042, first mounting hole; 3051, second mounting hole; 401, second cylinder mounting part; 402, second cylinder; 403, left and right limiting bakelite board; 501, third cylinder mounting part; 502, third cylinder; 503, front and back limiting bakelite board. Detailed Embodiment
[0037] The following combines the drawings and embodiments to describe the present utility model in detail.
[0038] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation on the present utility model.
[0039] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, "a plurality" means at least two, unless otherwise specifically defined.
[0040] In the present utility model, unless otherwise clearly specified and limited, terms such as "installed", "connected", "connected to", "fixed" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or communicable with each other; it may be directly connected, or indirectly connected through an intermediate medium, and may be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0041] In the present utility model, unless otherwise clearly specified and limited, the first feature being "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "under" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature has a lower horizontal height than the second feature.
[0042] An LED light source strip installation device, as Figure 1 shown, includes:
[0043] A machine table 1;
[0044] An installation frame 2, erected on the machine table 1 for installing a foundation;
[0045] The light source strip pressing mechanism 3 is arranged on the mounting bracket 2 and is used for pressing and assembling the LED light source strip 7;
[0046] The first limiting mechanism 4 is fixedly arranged on the machine table 1 and is used to prevent the left - right displacement of the LED lamp panel 6 caused by vibration during the process of assembling the LED light source strip 7;
[0047] The second limiting mechanism 5 is fixedly arranged on the mounting bracket 2 and is used to prevent the front - back displacement of the LED lamp panel 6 caused by vibration during the process of assembling the LED light source strip 7.
[0048] Specifically, as Figure 2 shown, the light source strip pressing mechanism 3 includes:
[0049] The cylinder mounting plate 301 is fixedly connected to the mounting bracket 2;
[0050] The first cylinder 302 is fixedly connected to the cylinder mounting plate 301, and its output end is connected with a light source cylinder connecting plate 303;
[0051] The light source pressing plate connecting plate 304 has one side fixedly connected to the light source cylinder connecting plate 303, and the other side is connected with a light source pressing plate 305.
[0052] In an example, driven by the first cylinder 302, the light source pressing plate 305 vertically presses the LED light source strip 7 in the LED lamp panel 6 on the machine table to complete the assembly. At the same time, by arranging a plurality of light source pressing plates 305 at intervals on the light source pressing plate connecting plate 304, multiple LED light source strips 7 on one LED lamp panel 6 can be simultaneously pressed and assembled, achieving the completion of assembly with one press.
[0053] Specifically, as Figure 4 shown, the light source cylinder connecting plate 303 is provided with a plurality of first through - holes 3031, and the first through - holes 3031 are spaced along the horizontal direction of the light source cylinder connecting plate 303.
[0054] Specifically, as Figure 5 shown, the light source pressing plate connecting plate 304 is provided with second through - holes 3041 that match the first through - holes 3031. The second through - holes 3041 are provided with a plurality of them and are spaced along the surface of the light source pressing plate connecting plate 304.
[0055] Specifically, the light source pressing plate 305 connecting plate is also provided with first mounting holes 3042 for connecting the light source pressing plate 305. The first mounting holes 3042 are provided with a plurality of them and are spaced along the horizontal direction of the light source pressing plate connecting plate 304.
[0056] Specifically, as Figure 6As shown, the light source pressing plate 305 is provided with a second mounting hole 3051 that is used in cooperation with the first mounting hole 3042. A plurality of second mounting holes 3051 are provided, and they are correspondingly arranged at the positions where the first mounting holes 3042 are opened.
[0057] Specifically, as Figure 3 shown, the first limiting mechanism 4 includes:
[0058] A second cylinder mounting member 401, fixedly connected to the machine table 1;
[0059] A second cylinder 402, fixedly connected to the second cylinder mounting member 401;
[0060] A left - right limiting phenolic board 403, one end of which is fixedly connected to the output end of the second cylinder 402, and the other end abuts against the LED lamp panel 6.
[0061] Specifically, as Figure 3 shown, the second limiting mechanism 5 includes:
[0062] A third cylinder mounting member 501, fixedly connected to the mounting frame 2;
[0063] A third cylinder 502, fixedly connected to the second cylinder mounting member 401;
[0064] A front - rear limiting phenolic board 503, one end of which is fixedly connected to the output end of the third cylinder 502, and the other end abuts against the LED lamp panel 6.
[0065] Through the above design, the limiting function is realized by using the limiting phenolic board. Its advantages are that the limiting phenolic board has good safety, wear resistance, and corrosion resistance, and is convenient to maintain and flexible at the same time. During the production process, the limiting phenolic board has good insulation performance. The limiting phenolic board is lighter than the components supported by metal or other materials, is easier to install and maintain, and can be customized according to the needs of the production line to meet the requirements of different equipment, improving the flexibility and adaptability of the production line.
[0066] The above - described embodiments only represent several implementation manners of the present utility model. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model should be subject to the appended claims.
Claims
1. An LED light source strip installation device, characterized in that: include: Machine; A mounting frame, mounted on the machine platform, for mounting a foundation; A light source strip pressing mechanism, arranged on the mounting frame, for pressing and assembling the LED light source strip; A first limiting mechanism is fixedly arranged on the machine platform, and is used to prevent the LED lamp panel from being displaced left and right due to vibration during the process of assembling the LED lamp light source strip; The second limiting mechanism is fixedly arranged on the mounting frame, and is used to prevent the LED lamp panel from being displaced forward and backward due to vibration during the process of assembling the LED lamp light source strip.
2. The LED light source strip installation device according to claim 1, characterized in that: The light source bar pressing mechanism comprises: A cylinder mounting plate, fixedly connected to the mounting frame; A first cylinder, fixedly connected to the cylinder mounting plate, and having an output end connected to a light source cylinder connecting plate; The light source pressing plate connecting plate has one side fixedly connected to the light source cylinder connecting plate and the other side connected to the light source pressing plate.
3. The LED light source strip installation device according to claim 2, characterized in that: The light source cylinder connecting plate is provided with a first through hole, and a plurality of the first through holes are provided and are distributed at intervals along the horizontal direction of the light source cylinder connecting plate.
4. The LED light source strip installation device according to claim 3, characterized in that: The light source pressure plate connecting plate is provided with a second through hole matched with the first through hole, and a plurality of the second through holes are provided and distributed at intervals along the surface of the light source pressure plate connecting plate.
5. The LED light source strip installation device according to claim 2, characterized in that: The light source pressing plate connecting plate is also provided with a first mounting hole for connecting the light source pressing plate. A plurality of first mounting holes are provided and are spaced apart and distributed along the horizontal direction of the light source pressing plate connecting plate.
6. The LED light source strip installation device according to claim 5, characterized in that: The light source pressing plate is provided with a second mounting hole used in conjunction with the first mounting hole, and a plurality of the second mounting holes are provided and are arranged corresponding to the opening positions of the first mounting holes.
7. The LED light source strip installation device according to claim 1, characterized in that: The first limiting mechanism comprises: A second cylinder mounting member, fixedly connected to the machine platform; a second cylinder fixedly connected to the second cylinder mounting member; The left and right limiting bakelite plates have one end fixedly connected to the output end of the second cylinder and the other end abutting against the LED lamp panel.
8. The LED light source strip installation device according to claim 7, characterized in that: The second limiting mechanism comprises: a third cylinder mounting member, fixedly connected to the mounting frame; a third cylinder fixedly connected to the second cylinder mounting member; The front and rear limiting bakelite plates have one end fixedly connected to the output end of the third cylinder and the other end abutting against the LED lamp panel.