Discharging device of sawing machine and sawing machine
By designing a discharge device including a lateral movement mechanism and a clamping assembly in the sawing machine, the problems of low operating efficiency and low cutting accuracy are solved, and efficient, flexible and stable profile clamping and transmission are achieved.
Patent Information
- Application Number
- CN202421989932.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing sawing machines are inefficient in the sawing process, have long waiting time for processing, and have low cutting accuracy, especially when sawing materials of different lengths.
A sawing machine discharge device is designed, including a base assembly, a lateral movement mechanism, a clamping assembly and a transmission assembly. The lateral movement mechanism drives the clamping assembly to move horizontally, achieving accurate clamping and stable transmission of the profile.
Through this design, the working efficiency of the sawing machine is improved, the cumbersomeness and error rate of manual operation are reduced, the efficient, flexible and stable clamping and transmission of the profile is ensured, and the cutting accuracy is improved.
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Figure CN223012604U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sawing and milling equipment, in particular to a discharging device for a sawing machine and a sawing machine. Background Art
[0002] A sawing machine is a common processing equipment, which is mainly used for sawing pipes, strips, etc. to achieve the required length. In most existing sawing machines, during the sawing process of materials, the feeding area needs to wait for the completion of the current round of sawing before continuing to feed, resulting in low overall operating efficiency of the sawing machine and long processing waiting time. In addition, in the existing sawing machines, when sawing materials of different lengths, it is impossible to ensure the cutting accuracy of profiles. Summary of the Utility Model
[0003] Based on this, in view of the problems of low overall operating efficiency and low cutting accuracy of the sawing machine, it is necessary to provide a discharging device for a sawing machine and a sawing machine.
[0004] A discharging device for a sawing machine includes: a base assembly; a transverse moving mechanism disposed on the base assembly, the transverse moving mechanism being capable of horizontally sliding relative to the base assembly; a clamping assembly disposed on the transverse moving mechanism, the transverse moving mechanism being capable of driving the clamping assembly to move horizontally, the clamping assembly being used for clamping profiles; and a transmission assembly disposed on the base assembly, the transmission assembly being used for transporting profiles.
[0005] The first aspect of the present application discloses a discharging device for a sawing machine. Through the combined design of a lateral moving mechanism and a clamping assembly, efficient clamping and transmission of profiles are achieved. The lateral moving mechanism can slide horizontally on the base assembly, driving the clamping assembly to move horizontally, thereby achieving precise clamping and stable transmission of profiles. This design greatly improves work efficiency and reduces the complexity of manual operations. The structural design of the lateral moving mechanism enables the discharging device of the sawing machine to be flexibly adjusted according to actual needs. For profiles of different lengths, adjusting the position of the lateral moving mechanism can achieve precise control of the clamping assembly. The base assembly is made of high-strength materials and has good stability and load-bearing capacity, ensuring that the device can maintain a stable operating state during the clamping and transmission of profiles. The use of a transmission assembly realizes the automatic transmission of the processed profiles. Compared with manual transmission, automatic transmission improves work efficiency and reduces the difficulty and error rate of manual operations. The structural design between the components is compact and the cooperation precision is high, making the equipment easy to maintain during long-term use. At the same time, the modular design facilitates replacement or upgrade when needed, reducing the maintenance cost of the equipment. In summary, through the structural design, the discharging device of the sawing machine achieves efficient, flexible and stable clamping and transmission of profiles, improves work efficiency, reduces the operation difficulty and error rate, and has high practicality and economic benefits.
[0006] In one embodiment, the clamping assembly includes a backing plate assembly, a first pressing mechanism and a second pressing mechanism. The backing plate assembly is arranged on the lateral moving mechanism. The first pressing mechanism and the second pressing mechanism are respectively on the backing plate assembly and are located on the side of the backing plate assembly away from the lateral moving mechanism. By arranging the backing plate assembly on the lateral moving mechanism, the position of the clamping assembly can be horizontally adjusted according to actual needs, so that the discharging device of the sawing machine can adapt to materials of different sizes and shapes, improving the versatility and practicality of the equipment. The first pressing mechanism and the second pressing mechanism are respectively arranged on the backing plate assembly and are located on the side of the backing plate assembly away from the lateral moving mechanism. The cooperation among the backing plate assembly, the first pressing mechanism and the second pressing mechanism can more effectively press the workpiece, ensuring the stability of the workpiece during the sawing process and reducing the cutting error caused by the movement or vibration of the workpiece.
[0007] In one embodiment, the first pressing mechanism includes a first cylinder assembly and a pressure plate. The first cylinder assembly is disposed on the back plate assembly, and the pressure plate is disposed on the first cylinder assembly. The first cylinder assembly can drive the pressure plate to move up and down. By driving the pressure plate to move up and down through the first cylinder assembly, the pressure plate can move up and down quickly and accurately, thereby effectively controlling the output speed and sequence of the material. The operator can realize the lifting of the pressure plate by controlling the switch of the first cylinder assembly, which simplifies the operation process and reduces the operation difficulty. In addition, the first cylinder assembly can adjust the height position of the pressure plate according to different production requirements, enabling the sawing machine to adapt to materials of different sizes and shapes, and improving the versatility and flexibility of the equipment. The maintenance of the cylinder drive is relatively simple. Only by regularly checking the air source supply and the cylinder seal can the normal operation of the equipment be ensured, reducing the maintenance cost. Compared with the electric drive system, the pneumatic system usually has lower energy consumption, which helps to reduce the production cost, while reducing energy consumption and environmental pollution.
[0008] In one embodiment, the first cylinder assembly includes a cylinder body and a guide rod. The cylinder body is disposed on the back plate assembly, the guide rod is movably disposed on the cylinder body, the pressure plate is disposed on the guide rod, and when the guide rod moves relative to the cylinder body, it can drive the pressure plate to approach or move away from the cylinder body. By disposing the pressure plate on the guide rod, as the guide rod moves relative to the cylinder body, the pressure plate can approach or move away from the cylinder body, enabling the device to fix materials of different sizes or shapes, and improving the adaptability and flexibility of the device. The structure between the cylinder body and the guide rod is precise, and the movement of the guide rod in the cylinder body has high stability and accuracy, ensuring that the material can be stably pressed during the sawing process and avoiding cutting errors caused by the movement or inclination of the material.
[0009] In one embodiment, it further includes at least two first pressure adhesives. The first pressure adhesives are disposed on the pressure plate and on the side of the pressure plate away from the first cylinder assembly. By disposing at least two first pressure adhesives on the side of the pressure plate away from the first cylinder assembly, the material of the first pressure adhesives can prevent the deformation and damage of the profile during the pressing process, and the setting of the first pressure adhesives increases the friction between the pressure plate and the profile, helping to maintain the stability of the profile during the processing and reducing the displacement or vibration caused by uneven pressure. The setting of multiple first pressure adhesives can be adjusted according to the size and shape of the profile to achieve the best pressing effect and ensure the accuracy and quality of the profile during the processing.
[0010] In one embodiment, the second pressing mechanism includes a connecting component, a first side pressing plate component, and a second side pressing plate component. The connecting component is disposed on the back plate component. The first side pressing plate component and the second side pressing plate component are respectively disposed on the connecting component and are located on both sides of the connecting component. The first side pressing plate component and the second side pressing plate component can horizontally slide along the length direction of the connecting component. The length directions of the first side pressing plate component and the second side pressing plate component are both staggered with the plane where the back plate component is located. By disposing the connecting component on the back plate component and arranging the first side pressing plate component and the second side pressing plate component on both sides of the connecting component, which can horizontally slide along the length direction of the connecting component, the second pressing mechanism can quickly adjust the positions of the first side pressing plate component and the second side pressing plate component according to needs during the sawing process to adapt to materials of different sizes and shapes. The length directions of the first side pressing plate component and the second side pressing plate component are staggered with the plane where the back plate component is located, so that the first side pressing plate component and the second side pressing plate component cooperate with the back plate component to clamp the profile, thereby preventing the profile from shifting during cutting and affecting the cutting accuracy. The first side pressing plate component and the second side pressing plate component are at different horizontal heights. For profiles of different sizes, one of the first side pressing plate component and the second side pressing plate component can be selected to press the profile, and this design improves the versatility and flexibility of the equipment.
[0011] In one embodiment, the first side pressing plate component includes a first side pressing plate body and a first slide rail. The first slide rail is disposed on the first side pressing plate body, and the first slide rail is movably connected to the connecting component. By disposing the first slide rail on the first side pressing plate body and movably connecting the first slide rail to the connecting component, the first side pressing plate body can move relative to the connecting component, thereby pressing and fixing the profile in the horizontal direction.
[0012] In one embodiment, the connecting component includes a connecting plate, a first slider, and a second slider. The first slider and the second slider are respectively disposed on the connecting plate and are located on both sides of the connecting plate. The first slider and the second slider are respectively movably connected to the first side pressing plate component and the second side pressing plate component. By fixedly disposing the first slider and the second slider on both sides of the connecting plate respectively, and movably connecting the first slider and the second slider to the first side pressing plate component and the second side pressing plate component respectively, the first side pressing plate component and the second side pressing plate component can move relative to the connecting component, thereby pressing and fixing the profile in the horizontal direction.
[0013] In one embodiment, the second pressing mechanism further includes a second cylinder assembly and a third cylinder assembly. The second cylinder assembly and the third cylinder assembly are respectively arranged on the connecting assembly. One end of the second cylinder assembly and one end of the third cylinder assembly are respectively connected to the first side pressing plate assembly and the second side pressing plate assembly. The second cylinder assembly can drive the first side pressing plate assembly to move horizontally relative to the connecting assembly, and the third cylinder assembly can drive the second side pressing plate assembly to move horizontally relative to the connecting assembly. By connecting the second cylinder assembly and the third cylinder assembly to the first side pressing plate assembly and the second side pressing plate assembly respectively, the two side pressing plate assemblies can move horizontally independently, improving the flexibility and adaptability of the operation. Since the second cylinder assembly and the third cylinder assembly drive different side pressing plate assemblies respectively, more precise control can be achieved, enabling the side pressing plate assemblies to be positioned and moved more accurately, and improving the work efficiency and precision.
[0014] In one embodiment, it further includes a second pressing rubber. The number of the second pressing rubbers is at least two, and at least two second pressing rubbers are respectively arranged on the first side pressing plate assembly and the second side pressing plate assembly. By arranging the second pressing rubbers at the ends of the first side pressing plate assembly and the second side pressing plate assembly in contact with the profile, the material of the second pressing rubber can prevent the profile from deforming and being damaged when fixed by the first side pressing plate assembly and the second side pressing plate assembly. Moreover, the setting of the second pressing rubber increases the friction between the first side pressing plate assembly and the second side pressing plate assembly and the profile, contributing to maintaining the stability of the profile during the processing.
[0015] In one embodiment, the second side pressing plate assembly includes a pressing plate main board, a second slide rail and a second side pressing plate main body. The second slide rail is arranged on the pressing plate main board. The second slide rail is movably connected to the connecting assembly. The second side pressing plate main body is arranged on the pressing plate main board and is located at one end of the pressing plate main board away from the connecting assembly. By arranging the second slide rail on the pressing plate main board and movably connecting the second slide rail to the connecting assembly, the pressing plate main board can slide horizontally relative to the connecting assembly, thereby driving the second side pressing plate main body to move to press and fix the profile.
[0016] In one embodiment, the second side pressing plate main body includes a pressing part and a connecting part. The connecting part is arranged on the pressing part. A fold angle is formed at the connection between the connecting part and the pressing part. One end of the connecting part away from the pressing part is detachably connected to the pressing plate main board. By forming a fold angle at the connection between the connecting part and the pressing part, the pressing part is located at different height positions relative to the pressing plate main board, enabling the second side pressing plate assembly to adapt to fixing profiles of different sizes. Moreover, one end of the connecting part away from the pressing part is detachably connected to the pressing plate main board, enabling the second side pressing plate main body to be replaced to adapt to fixing more profiles of different sizes.
[0017] In one embodiment, the base assembly includes a chassis and a fixed seat. The fixed seat is disposed on the chassis, and the lateral movement mechanism is disposed on the fixed seat and can slide horizontally relative to the fixed seat. The fixed seat includes a fixed seat body, a slide rail, and a lead screw assembly. The fixed seat body is disposed on the chassis, and the slide rail and the lead screw assembly are respectively disposed on the fixed seat body. The lateral movement mechanism is movably connected to the slide rail and the lead screw assembly. By movably connecting the lateral movement mechanism to the slide rail and the lead screw assembly, the lateral movement mechanism can slide horizontally relative to the fixed seat body, thereby driving the clamping assembly to slide horizontally relative to the fixed seat, increasing the flexibility and adaptability of the equipment, and enabling the sawing machine discharging device to adapt to workpieces of different sizes and shapes. In addition, the precise control and stability of the lateral movement mechanism can reduce accidents and incidents during operation and improve the safety of the entire sawing process.
[0018] In one embodiment, the lateral movement mechanism includes a mounting plate, a slider, and a lead screw nut assembly. The slider and the lead screw nut assembly are respectively disposed on the mounting plate and on the same side of the mounting plate. The slider and the lead screw nut assembly are respectively movably connected to the slide rail and the lead screw assembly. By disposing the slider and the lead screw nut assembly on the same side of the mounting plate, the slider and the lead screw nut assembly can be respectively movably connected to the slide rail and the lead screw assembly. This design makes the operation of the lateral movement mechanism more flexible and stable, facilitating the realization of fast and accurate lateral movement. Concentrating the slider and the lead screw nut assembly on the mounting plate facilitates the maintenance and replacement of these components and improves the maintenance efficiency of the equipment.
[0019] In one embodiment, the number of the slide rails is at least two. At least two slide rails are located on the same side of the fixed seat body. The number of the sliders is at least four. At least two sliders are correspondingly disposed with one slide rail. By providing at least two slide rails, the load can be effectively dispersed, the stability of the discharging device can be enhanced, and the decrease in cutting accuracy caused by vibration or deviation of the lateral movement mechanism and the clamping assembly during operation can be reduced. The corresponding arrangement of the sliders and the slide rails can provide a smoother guiding effect, reduce friction and wear, thereby extending the service life of the equipment and improving the discharging efficiency. A reasonable configuration of the slide rails and the sliders can ensure the position accuracy during the discharging process, thereby improving the overall cutting quality of the sawing machine and meeting higher production requirements. Increasing the number of the slide rails and the sliders can effectively reduce the safety hazards caused by the failure of a single component and ensure the safety of the equipment during long-term operation.
[0020] In one embodiment, the transmission component includes a support frame, cushion blocks, and a roller assembly. The support frame is disposed on the base component. The number of the cushion blocks is at least two. At least two cushion blocks are disposed on the same side of the support frame and are oppositely arranged. Two ends of the roller assembly are respectively disposed on at least two cushion blocks. By respectively disposing two ends of the roller assembly on at least two cushion blocks, the roller assembly is suspended, ensuring the transportation of the processed profiles by rolling. Moreover, this layout can ensure that the roller assembly is more stable during operation, reducing the offset or sliding of the material during transmission. The design of the cushion blocks and the roller assembly makes the maintenance and replacement of components of the equipment easier, reducing the maintenance cost and time.
[0021] In one embodiment, the number of the roller assemblies is multiple. The multiple roller assemblies are arranged at intervals along the length direction of the support frame, and the length direction of the roller assembly is staggered with the length direction of the support frame. By arranging the multiple roller assemblies at intervals and making the multiple roller assemblies rotate in the same direction, the conveyance of the profiles is realized. Using the roller assembly to convey the profiles helps to reduce the damage of the material during transmission. Especially for fragile or irregularly shaped materials, the integrity of the material can be better protected.
[0022] In one embodiment, it further includes a discharge table assembly. The discharge table assembly is disposed on the base component and is located at the feeding end of the transmission component. The discharge table assembly includes a support plate and a fixing plate. The support plate is disposed on the base component. The fixing plate is disposed on the support plate, and the length direction of the fixing plate is perpendicular to the plane where the support plate is located. By providing the support plate and the fixing plate, the profiles during the sawing process can be effectively supported, reducing the shaking and inclination of the profiles during the sawing process, thereby ensuring the cutting accuracy of the profiles. The setting position of the discharge table assembly is exactly located at the feeding end of the transmission component, enabling the rapid transfer of the sawn material, reducing the residence time of the material during the discharging process, and improving the overall working efficiency. The length direction of the fixing plate is perpendicular to the plane where the support plate is located. The clamping component and the fixing plate cooperate to further fix the profiles during the sawing process, preventing the profiles from offsetting during the sawing process.
[0023] A sawing machine includes: a frame; a sawing device disposed on the frame; the sawing machine discharging device as described above, the sawing machine discharging device is disposed on the frame and is located at one end of the sawing device; a feeding device disposed on the frame and located at the end of the sawing device away from the sawing machine discharging device.
[0024] The second aspect of the present application discloses a sawing machine. By reasonably arranging the sawing device, the discharging device and the feeding device on the frame, the overall structure is more compact, and the operation efficiency of the equipment is improved. The reasonable layout of the feeding device and the discharging device makes the feeding and discharging of materials smoother, reduces the residence time of materials during the processing, and thus improves the working efficiency of the sawing machine. The discharging device is arranged at one end of the sawing device and can realize the function of automatic discharging, which can effectively reduce the contact between the operator and the sawing area during the sawing process, reduce the operation risk and improve the safety. The design of this sawing machine can adapt to different specifications and types of materials, and the configuration of the feeding device and the discharging device enables the equipment to flexibly meet various production requirements. Description of the Drawings
[0025] Figure 1 It is a three-dimensional view of the discharging device of the sawing machine;
[0026] Figure 2 It is a structural schematic diagram of the base assembly;
[0027] Figure 3 It is a first structural schematic diagram of the base assembly and the transverse moving mechanism;
[0028] Figure 4 It is a second structural schematic diagram of the base assembly and the transverse moving mechanism;
[0029] Figure 5 It is a first three-dimensional view of the clamping assembly;
[0030] Figure 6 It is a second three-dimensional view of the clamping assembly;
[0031] Figure 7 It is a three-dimensional view of the second pressing mechanism;
[0032] Figure 8 It is a three-dimensional view of the first pressing mechanism.
[0033] Among them, the corresponding relationship between the reference numerals and the component names is as follows:
[0034] 1 Base assembly, 11 Underframe, 12 Fixed seat, 121 Fixed seat body, 122 Slide rail, 123 Lead screw assembly;
[0035] 2 Transverse moving mechanism, 21 Mounting plate, 22 Slide block, 23 Lead screw nut assembly;
[0036] 3 clamping assembly, 31 support plate assembly, 32 first clamping mechanism, 321 first cylinder assembly, 3211 cylinder body, 3212 guide rod, 322 press plate, 33 second clamping mechanism, 331 connecting assembly, 3311 connecting plate, 3312 first slider, 3313 second slider, 332 first side press plate assembly, 3321 first side press plate body, 3322 first slide rail, 333 second side press plate assembly, 3331 press plate main board, 3332 second slide rail, 3333 second side press plate body, 33331 clamping portion, 33332 connecting portion, 334 second cylinder assembly, 335 third cylinder assembly;
[0037] 4 transmission assembly, 41 support frame, 42 cushion block, 43 roller assembly;
[0038] 5 discharge table assembly, 51 support plate, 52 fixing plate;
[0039] 6. First pressing glue;
[0040] 7. Second pressing glue. DETAILED DESCRIPTION
[0041] In order to more clearly understand the above-mentioned purposes, features and advantages of the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0042] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.
[0043] The following describes the sawing machine discharge device and the sawing machine described in some embodiments of the present application with reference to the accompanying drawings.
[0044] Embodiment 1, as Figures 1 to 8 As shown, this embodiment discloses a discharging device of a sawing machine, including: a base assembly 1; a transverse moving mechanism 2, which is arranged on the base assembly 1 and can slide horizontally relative to the base assembly 1; a clamping assembly 3, which is arranged on the transverse moving mechanism 2, which can drive the clamping assembly 3 to move horizontally, and the clamping assembly 3 is used to clamp the profile; a transmission assembly 4, which is arranged on the base assembly 1 and is used to transport the profile.
[0045] The first aspect of the present application discloses a discharging device for a sawing machine. Through the combined design of the lateral moving mechanism 2 and the clamping assembly 3, efficient clamping and transmission of profiles are achieved. The lateral moving mechanism 2 can slide horizontally on the base assembly 1, driving the clamping assembly 3 to move horizontally, thereby realizing precise clamping and stable transmission of the profiles. This design greatly improves work efficiency and reduces the tediousness of manual operation. The structural design of the lateral moving mechanism 2 enables the discharging device of the sawing machine to be flexibly adjusted according to actual needs. For profiles of different lengths, adjusting the position of the lateral moving mechanism 2 can achieve precise control of the clamping assembly 3. The base assembly 1 is made of high-strength materials and has good stability and load-bearing capacity, ensuring that the device can maintain a stable operating state during the clamping and transmission of profiles. The use of the transmission assembly 4 realizes the automatic transmission of the processed profiles. Compared with manual transmission, automatic transmission improves work efficiency and reduces the difficulty and error rate of manual operation. The structural design between the components is compact and the matching precision is high, making the equipment easy to maintain during long-term use. At the same time, the modular design facilitates replacement or upgrade when needed, reducing the maintenance cost of the equipment. In summary, through the structural design, the discharging device of the sawing machine realizes efficient, flexible and stable clamping and transmission of profiles, improves work efficiency, reduces the operation difficulty and error rate, and has high practicability and economic benefits.
[0046] As Figure 5 and Figure 6 shown, in addition to the features of the above embodiments, this embodiment further defines that: the clamping assembly 3 includes a backing plate assembly 31, a first pressing mechanism 32 and a second pressing mechanism 33. The backing plate assembly 31 is arranged on the lateral moving mechanism 2, and the first pressing mechanism 32 and the second pressing mechanism 33 are respectively on the backing plate assembly 31 and located on the side of the backing plate assembly 31 away from the lateral moving mechanism 2. By arranging the backing plate assembly 31 on the lateral moving mechanism 2, the position of the clamping assembly 3 can be horizontally adjusted according to actual needs, so that the discharging device of the sawing machine can adapt to materials of different sizes and shapes, improving the versatility and practicability of the equipment. The first pressing mechanism 32 and the second pressing mechanism 33 are respectively arranged on the backing plate assembly 31 and located on the side of the backing plate assembly 31 away from the lateral moving mechanism 2. The cooperation among the backing plate assembly 31, the first pressing mechanism 32 and the second pressing mechanism 33 can more effectively press the workpiece, ensuring the stability of the workpiece during the sawing process and reducing the cutting error caused by the movement or vibration of the workpiece.
[0047] As Figure 5As shown, in addition to the features of the above embodiments, this embodiment further defines that: the first pressing mechanism 32 includes a first cylinder assembly 321 and a pressure plate 322. The first cylinder assembly 321 is arranged on the back plate assembly 31, and the pressure plate 322 is arranged on the first cylinder assembly 321. The first cylinder assembly 321 can drive the pressure plate 322 to move up and down. By driving the pressure plate 322 to move up and down through the first cylinder assembly 321, the pressure plate 322 can move up and down quickly and accurately, thereby effectively controlling the output speed and sequence of materials. The operator can realize the up and down movement of the pressure plate 322 by controlling the switch of the first cylinder assembly 321, which simplifies the operation process and reduces the operation difficulty. In addition, the first cylinder assembly 321 can adjust the height position of the pressure plate 322 according to different production requirements, so that the sawing machine can adapt to materials of different sizes and shapes, improving the versatility and flexibility of the equipment. The maintenance of cylinder drive is relatively simple. Only by regularly checking the air source supply and the airtightness of the cylinder can the normal operation of the equipment be ensured, reducing the maintenance cost. And compared with the electric drive system, the pneumatic system usually has lower energy consumption, which helps to reduce the production cost, while reducing energy consumption and environmental pollution.
[0048] As Figure 8 shown, in addition to the features of the above embodiments, this embodiment further defines that: the first cylinder assembly 321 includes a cylinder body 3211 and a guide rod 3212. The cylinder body 3211 is arranged on the back plate assembly 31, the guide rod 3212 is movably arranged on the cylinder body 3211, the pressure plate 322 is arranged on the guide rod 3212, and when the guide rod 3212 moves relative to the cylinder body 3211, it can drive the pressure plate 322 to approach or move away from the cylinder body 3211. By arranging the pressure plate 322 on the guide rod 3212, as the guide rod 3212 moves relative to the cylinder body 3211, the pressure plate 322 can approach or move away from the cylinder body 3211, enabling the device to fix materials of different sizes or shapes, improving the adaptability and flexibility of the device. The structure between the cylinder body 3211 and the guide rod 3212 is precise, and the movement of the guide rod 3212 in the cylinder body 3211 has high stability and accuracy, ensuring that during the sawing process, the material can be stably pressed, avoiding cutting errors caused by material movement or tilting.
[0049] As Figure 3 and Figure 8As shown, in addition to the features of the above embodiments, this embodiment further defines that: it further includes a first pressing rubber 6, and the number of the first pressing rubbers 6 is at least two. At least two first pressing rubbers 6 are arranged on the pressing plate 322 and are located on the side of the pressing plate 322 away from the first cylinder assembly 321. By arranging at least two first pressing rubbers 6 on the side of the pressing plate 322 away from the first cylinder assembly 321, the material of the first pressing rubber 6 can avoid the deformation and damage of the profile during the pressing process, and the arrangement of the first pressing rubber 6 increases the friction between the pressing plate 322 and the profile, which helps to maintain the stability of the profile during the processing and reduces the displacement or vibration caused by uneven pressure. The arrangement of multiple first pressing rubbers 6 can be adjusted according to the size and shape of the profile to achieve the best pressing effect and ensure the accuracy and quality of the profile during the processing.
[0050] As Figure 5 and Figure 6 As shown, in addition to the features of the above embodiments, this embodiment further defines that: the second pressing mechanism 33 includes a connecting component 331, a first side pressing plate component 332 and a second side pressing plate component 333. The connecting component 331 is arranged on the backing plate component 31. The first side pressing plate component 332 and the second side pressing plate component 333 are respectively arranged on the connecting component 331 and are located on both sides of the connecting component 331. The first side pressing plate component 332 and the second side pressing plate component 333 can slide horizontally along the length direction of the connecting component 331, and the length directions of the first side pressing plate component 332 and the second side pressing plate component 333 are both staggered with the plane where the backing plate component 31 is located. By arranging the connecting component 331 on the backing plate component 31 and arranging the first side pressing plate component 332 and the second side pressing plate component 333 on both sides of the connecting component 331, and being able to slide horizontally along the length direction of the connecting component 331, the second pressing mechanism 33 can quickly adjust the positions of the first side pressing plate component 332 and the second side pressing plate component 333 according to needs during the sawing process to adapt to materials of different sizes and shapes. The length directions of the first side pressing plate component 332 and the second side pressing plate component 333 are staggered with the plane where the backing plate component 31 is located, so that the first side pressing plate component 332 and the second side pressing plate component 333 cooperate with the backing plate component 31 to clamp the profile, thereby avoiding the profile from shifting during cutting and affecting the cutting accuracy. The first side pressing plate component 332 and the second side pressing plate component 333 are located at different horizontal heights. For profiles of different sizes, one of the first side pressing plate component 332 and the second side pressing plate component 333 can be selected to press the profile, and this design improves the versatility and flexibility of the equipment.
[0051] As Figure 7As shown, in addition to the features of the above embodiments, this embodiment further defines that: the first side pressing plate assembly 332 includes a first side pressing plate body 3321 and a first slide rail 3322. The first slide rail 3322 is arranged on the first side pressing plate body 3321, and the first slide rail 3322 is movably connected to the connecting assembly 331. By arranging the first slide rail 3322 on the first side pressing plate body 3321 and movably connecting the first slide rail 3322 to the connecting assembly 331, the first side pressing plate body 3321 can move relative to the connecting assembly 331, so as to press and fix the profile in the horizontal direction.
[0052] As Figure 6 shown, in addition to the features of the above embodiments, this embodiment further defines that: the connecting assembly 331 includes a connecting plate 3311, a first slider 3312 and a second slider 3313. The first slider 3312 and the second slider 3313 are respectively arranged on the connecting plate 3311 and are located on both sides of the connecting plate 3311. The first slider 3312 and the second slider 3313 are respectively movably connected to the first side pressing plate assembly 332 and the second side pressing plate assembly 333. By fixedly arranging the first slider 3312 and the second slider 3313 on both sides of the connecting plate 3311 and respectively movably connecting the first slider 3312 and the second slider 3313 to the first side pressing plate assembly 332 and the second side pressing plate assembly 333, the first side pressing plate assembly 332 and the second side pressing plate assembly 333 can move relative to the connecting assembly 331, so as to press and fix the profile in the horizontal direction.
[0053] As Figure 6 and Figure 7 shown, in addition to the features of the above embodiments, this embodiment further defines that: the second pressing mechanism 33 further includes a second cylinder assembly 334 and a third cylinder assembly 335. The second cylinder assembly 334 and the third cylinder assembly 335 are respectively arranged on the connecting assembly 331. One end of the second cylinder assembly 334 and one end of the third cylinder assembly 335 are respectively connected to the first side pressing plate assembly 332 and the second side pressing plate assembly 333. The second cylinder assembly 334 can drive the first side pressing plate assembly 332 to move horizontally relative to the connecting assembly 331, and the third cylinder assembly 335 can drive the second side pressing plate assembly 333 to move horizontally relative to the connecting assembly 331. By respectively connecting the second cylinder assembly 334 and the third cylinder assembly 335 to the first side pressing plate assembly 332 and the second side pressing plate assembly 333, the two side pressing plate assemblies can move horizontally independently, improving the flexibility and adaptability of the operation. Since the second cylinder assembly 334 and the third cylinder assembly 335 drive different side pressing plate assemblies respectively, more precise control can be achieved, enabling the side pressing plate assemblies to be positioned and moved more accurately, improving the work efficiency and precision.
[0054] As Figure 3 andFigure 7 As shown, in addition to the features of the above embodiments, this embodiment further defines that: it further includes a second pressing rubber 7, and the number of the second pressing rubbers 7 is at least two. At least two second pressing rubbers 7 are respectively arranged on the first side pressing plate assembly 332 and the second side pressing plate assembly 333. By arranging the second pressing rubber 7 at one end of the first side pressing plate assembly 332 and the second side pressing plate assembly 333 in contact with the profile, the material of the second pressing rubber 7 can prevent the profile from deforming and being damaged when fixed by the first side pressing plate assembly 332 and the second side pressing plate assembly 333, and the setting of the second pressing rubber 7 increases the friction between the first side pressing plate assembly 332 and the second side pressing plate assembly 333 and the profile, which helps to maintain the stability of the profile during the processing.
[0055] As Figure 5 and Figure 7 As shown, in addition to the features of the above embodiments, this embodiment further defines that: the second side pressing plate assembly 333 includes a pressing plate main board 3331, a second slide rail 3332 and a second side pressing plate main body 3333. The second slide rail 3332 is arranged on the pressing plate main board 3331, the second slide rail 3332 is movably connected with the connecting component 331, and the second side pressing plate main body 3333 is arranged on the pressing plate main board 3331 and is located at one end of the pressing plate main board 3331 away from the connecting component 331. By arranging the second slide rail 3332 on the pressing plate main board 3331 and the second slide rail 3332 being movably connected with the connecting component 331, the pressing plate main board 3331 can horizontally slide relative to the connecting component 331, thereby driving the second side pressing plate main body 3333 to move to press and fix the profile.
[0056] As Figure 5 and Figure 7 As shown, in addition to the features of the above embodiments, this embodiment further defines that: the second side pressing plate main body 3333 includes a pressing part 33331 and a connecting part 33332. The connecting part 33332 is arranged on the pressing part 33331, a fold angle is formed at the connection part of the connecting part 33332 and the pressing part 33331, and one end of the connecting part 33332 away from the pressing part 33331 is detachably connected with the pressing plate main board 3331. By forming a fold angle at the connection part of the connecting part 33332 and the pressing part 33331, the pressing part 33331 is located at different height positions relative to the pressing plate main board 3331, so that the second side pressing plate assembly 333 can be adapted to fix profiles of different sizes, and one end of the connecting part 33332 away from the pressing part 33331 is detachably connected with the pressing plate main board 3331, so that the second side pressing plate main body 3333 can be replaced to adapt to fix more profiles of different sizes.
[0057] As Figure 2 and Figure 3As shown, in addition to the features of the above embodiments, this embodiment further defines that: the base assembly 1 includes a chassis 11 and a fixed seat 12. The fixed seat 12 is arranged on the chassis 11, and the lateral movement mechanism 2 is arranged on the fixed seat 12 and can slide horizontally relative to the fixed seat 12. The fixed seat 12 includes a fixed seat body 121, a slide rail 122 and a lead screw assembly 123. The fixed seat body 121 is arranged on the chassis 11, and the slide rail 122 and the lead screw assembly 123 are respectively arranged on the fixed seat body 121. The lateral movement mechanism 2 is movably connected to the slide rail 122 and the lead screw assembly 123. By movably connecting the lateral movement mechanism 2 to the slide rail 122 and the lead screw assembly 123, the lateral movement mechanism 2 can slide horizontally relative to the fixed seat body 121, thereby driving the clamping assembly 3 to slide horizontally relative to the fixed seat 12, increasing the flexibility and adaptability of the equipment, and enabling the sawing machine discharging device to adapt to workpieces of different sizes and shapes. In addition, the precise control and stability of the lateral movement mechanism 2 can reduce accidents and incidents during operation and improve the safety of the entire sawing process.
[0058] As Figure 3 and Figure 4 shown, in addition to the features of the above embodiments, this embodiment further defines that: the lateral movement mechanism 2 includes a mounting plate 21, a slider 22 and a lead screw nut assembly 23. The slider 22 and the lead screw nut assembly 23 are respectively arranged on the mounting plate 21 and are located on the same side of the mounting plate 21. The slider 22 and the lead screw nut assembly 23 are respectively movably connected to the slide rail 122 and the lead screw assembly 123. By arranging the slider 22 and the lead screw nut assembly 23 on the same side of the mounting plate 21, the slider 22 and the lead screw nut assembly 23 can be respectively movably connected to the slide rail 122 and the lead screw assembly 123. This design makes the operation of the lateral movement mechanism more flexible and stable, facilitating rapid and accurate lateral movement. Concentrating the slider 22 and the lead screw nut assembly 23 on the mounting plate 21 facilitates the maintenance and replacement of these components and improves the maintenance efficiency of the equipment.
[0059] As Figure 3 and Figure 4As shown, in addition to the features of the above embodiments, this embodiment further defines that: the number of slide rails 122 is at least two, at least two slide rails 122 are located on the same side of the fixed seat body 121, the number of sliders 22 is at least four, and at least two sliders 22 are correspondingly arranged with one slide rail 122. By setting at least two slide rails 122, the load can be effectively dispersed, the stability of the discharging device can be enhanced, and the decline in cutting accuracy caused by vibration or deviation during the operation of the lateral moving mechanism 2 and the clamping assembly 3 can be reduced. The corresponding arrangement of the sliders 22 and the slide rails 122 can provide a smoother guiding effect, reduce friction and wear, thereby extending the service life of the equipment and improving the discharging efficiency. A reasonable configuration of the slide rails 122 and the sliders 22 can ensure the position accuracy during the discharging process, thereby improving the overall cutting quality of the sawing machine and meeting higher production requirements. Increasing the number of slide rails 122 and sliders 22 can effectively reduce the safety hazards caused by the failure of a single component and ensure the safety of the equipment during long-term operation.
[0060] As Figure 4 shown, in addition to the features of the above embodiments, this embodiment further defines that: the transmission assembly 4 includes a support frame 41, cushion blocks 42 and a roller assembly 43. The support frame 41 is arranged on the base assembly 1. The number of cushion blocks 42 is at least two. At least two cushion blocks 42 are arranged on the same surface of the support frame 41 and are oppositely arranged. The two ends of the roller assembly 43 are respectively arranged on at least two cushion blocks 42. By respectively arranging the two ends of the roller assembly 43 on at least two cushion blocks 42, the roller assembly 43 is suspended, ensuring the transportation of the processed profiles through rolling. And this layout can ensure that the roller assembly is more stable during operation, reducing the offset or sliding of the material during transmission. The design of the cushion blocks 42 and the roller assembly 43 makes the maintenance and replacement of components of the equipment easier, reducing the maintenance cost and time.
[0061] As Figure 4 shown, in addition to the features of the above embodiments, this embodiment further defines that: the number of roller assemblies 43 is multiple. The multiple roller assemblies 43 are arranged at intervals along the length direction of the support frame 41, and the length direction of the roller assembly 43 is staggered with the length direction of the support frame 41. By arranging the multiple roller assemblies 43 at intervals and making the multiple roller assemblies 43 rotate in the same direction, the transportation of the profiles is realized. Using the roller assembly 43 to transport the profiles helps to reduce the damage of the material during transmission. Especially for fragile or irregularly shaped materials, the integrity of the material can be better protected.
[0062] As Figure 2As shown, in addition to the features of the above embodiments, this embodiment further defines that: it further includes a discharge table assembly 5, the discharge table assembly 5 is arranged on the base assembly 1 and is located at the feeding end of the transmission assembly 4; the discharge table assembly 5 includes a support plate 51 and a fixing plate 52, the support plate 51 is arranged on the base assembly 1, the fixing plate 52 is arranged on the support plate 51, and the length direction of the fixing plate 52 is perpendicular to the plane where the support plate 51 is located. By providing the support plate 51 and the fixing plate 52, the profiles during the sawing process can be effectively supported, reducing the shaking and tilting of the profiles during the sawing process, thereby ensuring the cutting accuracy of the profiles. The installation position of the discharge table assembly 5 is exactly at the feeding end of the transmission assembly 4, which can achieve the rapid transfer of the materials after sawing, reduce the residence time of the materials during the discharging process, and improve the overall working efficiency. The length direction of the fixing plate 52 is perpendicular to the plane where the support plate 51 is located, and the clamping assembly 3 and the fixing plate 52 cooperate to further fix the profiles during the sawing process, preventing the profiles from shifting during the sawing process.
[0063] Embodiment 2, this embodiment discloses a sawing machine, including: a frame; a sawing device, the sawing device is arranged on the frame; the above-mentioned sawing machine discharging device, the sawing machine discharging device is arranged on the frame and is located at one end of the sawing device; a feeding device, the feeding device is arranged on the frame and is located at the end of the sawing device away from the sawing machine discharging device.
[0064] The second aspect of this application discloses a sawing machine. By reasonably arranging the sawing device, the discharging device and the feeding device on the frame, the overall structure is more compact, and the operation efficiency of the equipment is improved. The reasonable layout of the feeding device and the discharging device makes the entry and exit of the materials smoother, reduces the residence time of the materials during the processing process, and thus improves the working efficiency of the sawing machine. The discharging device is arranged at one end of the sawing device and can realize the function of automatic discharging, which can effectively reduce the contact between the operator and the sawing area during the sawing process, reduce the operation risk, and improve the safety. The design of this sawing machine can adapt to different specifications and types of materials, and the configuration of the feeding device and the discharging device enables the equipment to flexibly meet various production requirements.
[0065] The technical features of the above-mentioned embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope recorded in this specification.
[0066] The above-described embodiments merely represent several implementation manners of the present utility model. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several modifications and improvements can still be made, and these all fall within the protection scope of the present utility model. Therefore, the protection scope of the present utility model patent shall be subject to the appended claims.
Claims
1. A sawing machine discharging device, characterized in that: include: Base assembly (1); A transverse movement mechanism (2), wherein the transverse movement mechanism (2) is arranged on the base assembly (1), and the transverse movement mechanism (2) is capable of sliding horizontally relative to the base assembly (1); A clamping assembly (3), wherein the clamping assembly (3) is arranged on the transverse moving mechanism (2), the transverse moving mechanism (2) is capable of driving the clamping assembly (3) to move horizontally, and the clamping assembly (3) is used to clamp the profile; A transmission component (4), wherein the transmission component (4) is arranged on the base component (1), and the transmission component (4) is used to transport profiles.
2. The sawing machine discharging device according to claim 1, characterized in that: The clamping assembly (3) comprises a back plate assembly (31), a first clamping mechanism (32) and a second clamping mechanism (33); the back plate assembly (31) is arranged on the transverse moving mechanism (2); the first clamping mechanism (32) and the second clamping mechanism (33) are respectively on the back plate assembly (31) and are located on a side of the back plate assembly (31) away from the transverse moving mechanism (2).
3. The sawing machine discharging device according to claim 2, characterized in that: The first clamping mechanism (32) comprises a first cylinder assembly (321) and a material pressing plate (322); the first cylinder assembly (321) is arranged on the support plate assembly (31); the material pressing plate (322) is arranged on the first cylinder assembly (321); and the first cylinder assembly (321) can drive the material pressing plate (322) to rise and fall.
4. The sawing machine discharging device according to claim 3, characterized in that: The first cylinder assembly (321) comprises a cylinder body (3211) and a guide rod (3212); the cylinder body (3211) is arranged on the back plate assembly (31); the guide rod (3212) is movably arranged on the cylinder body (3211); the pressing plate (322) is arranged on the guide rod (3212); when the guide rod (3212) moves relative to the cylinder body (3211), it can drive the pressing plate (322) to approach or move away from the cylinder body (3211); And / or also includes a first pressing glue (6), the number of the first pressing glue (6) is at least two, and at least two of the first pressing glue (6) are arranged on the pressing plate (322) and are located on the side of the pressing plate (322) away from the first cylinder assembly (321).
5. The sawing machine discharging device according to claim 2, characterized in that: The second clamping mechanism (33) includes a connecting component (331), a first side pressure plate component (332) and a second side pressure plate component (333), wherein the connecting component (331) is arranged on the back plate component (31), the first side pressure plate component (332) and the second side pressure plate component (333) are respectively arranged on the connecting component (331) and are respectively located on both sides of the connecting component (331), the first side pressure plate component (332) and the second side pressure plate component (333) can slide horizontally along the length direction of the connecting component (331), and the length directions of the first side pressure plate component (332) and the second side pressure plate component (333) are both interlaced with the plane where the back plate component (31) is located; And / or also includes a second pressing glue (7), the number of the second pressing glue (7) is at least two, and at least two of the second pressing glue (7) are respectively arranged on the first side pressing plate assembly (332) and the second side pressing plate assembly (333).
6. The sawing machine discharging device according to claim 1, characterized in that: The base assembly (1) comprises a base frame (11) and a fixed seat (12); the fixed seat (12) is arranged on the base frame (11); the lateral movement mechanism (2) is arranged on the fixed seat (12) and can slide horizontally relative to the fixed seat (12); the fixed seat (12) comprises a fixed seat body (121), a slide rail (122) and a screw assembly (123); the fixed seat body (121) is arranged on the base frame (11); the slide rail (122) and the screw assembly (123) are respectively arranged on the fixed seat body (121); and the lateral movement mechanism (2) is movably connected with the slide rail (122) and the screw assembly (123).
7. The sawing machine discharging device according to claim 6, characterized in that: The lateral movement mechanism (2) comprises a mounting plate (21), a slider (22) and a screw nut assembly (23); the slider (22) and the screw nut assembly (23) are respectively arranged on the mounting plate (21) and located on the same side of the mounting plate (21); the slider (22) and the screw nut assembly (23) are respectively movably connected to the slide rail (122) and the screw assembly (123).
8. The sawing machine discharging device according to claim 1, characterized in that: The transmission assembly (4) comprises a support frame (41), a cushion block (42) and a roller assembly (43); the support frame (41) is arranged on the base assembly (1); the number of the cushion blocks (42) is at least two; at least two cushion blocks (42) are arranged on the same surface of the support frame (41) and are arranged opposite to each other; and both ends of the roller assembly (43) are respectively arranged on at least two cushion blocks (42).
9. The sawing machine discharging device according to claim 1, characterized in that: It also includes a discharge platform assembly (5), which is arranged on the base assembly (1) and is located at the feed end of the transmission assembly (4); the discharge platform assembly (5) includes a support plate (51) and a fixed plate (52), the support plate (51) is arranged on the base assembly (1), the fixed plate (52) is arranged on the support plate (51), and the length direction of the fixed plate (52) is perpendicular to the plane where the support plate (51) is located.
10. A sawing machine, characterized in that: include: frame; A sawing device, wherein the sawing device is arranged on the frame; The sawing machine discharge device according to any one of claims 1 to 9, wherein the sawing machine discharge device is arranged on the frame and is located at one end of the sawing device; A feeding device is arranged on the frame and is located at an end of the sawing device away from the sawing machine discharging device.