Ultrasonic polishing machine suitable for coating wire-drawing die

Abstract

The utility model is applicable to the technical field of coating wire-drawing dies, and provides an ultrasonic polishing machine applicable to a coating wire-drawing die, which comprises a noise reduction component, an ultrasonic component is arranged above the noise reduction component, the noise reduction component comprises a rectangular box body, a sound-proof cover is arranged at the top of the box body, and the sound-proof cover is connected with the ultrasonic component. A rotating disc is arranged in the sound insulation cover, three sets of cleaning brushes are arranged on the rotating disc, a workpiece is arranged in the middle of the rotating disc, the three sets of cleaning brushes are arranged on the outer side of the workpiece in a surrounding mode, the motor drives the rotating disc to rotate, and the rotating disc drives the workpiece to rotate. The problem that in the polishing process, an ultrasonic assembly sufficiently machines a workpiece is solved, meanwhile, in the workpiece machining process, sharp noise can be generated, the noise can be isolated through a sound-proof cover, the purpose of reducing noise pollution is achieved, three sets of cleaning brushes rotate along with a rotating disc to clean chippings on the inner wall of the sound-proof cover, the chippings are prevented from affecting work of the polishing machine, and the polishing efficiency is improved. And normal operation of the polishing machine is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of coated wire drawing dies, and more specifically, to an ultrasonic polishing machine applicable to coated wire drawing dies. Background Art

[0002] The polishing of coated wire drawing dies is a key process and is crucial for improving the performance of wire drawing dies. Polishing can remove defects such as fine scratches, pits, and protrusions on the surface of coated wire drawing dies, making the die surface smoother. The wire drawing die polishing methods include: mechanical polishing, chemical polishing, electro-chemical polishing, ultrasonic polishing, etc.

[0003] Currently, ultrasonic polishing machines mainly utilize the energy of ultrasonic vibration to achieve polishing. When the equipment is working, the transducer converts high-frequency electrical energy into mechanical vibration energy, amplifies the amplitude through a horn, and transmits it to the polishing tool. Under the action of ultrasonic waves, the polishing tool vibrates at an extremely high frequency and with a tiny amplitude, impacting, grinding, and polishing the surface of the coated wire drawing die.

[0004] However, sharp noises will be generated during the polishing process of the ultrasonic polishing machine. The noises are generated when the grinding tool vibrates violently under the action of an unbalanced force during the polishing of the wire drawing die. The noise pollution is serious, the working environment is bad, which affects the physical and mental health of the staff, and further affects the work efficiency and polishing effect. Now, an ultrasonic polishing machine applicable to coated wire drawing dies is proposed to improve the existing problems. Summary of the Utility Model

[0005] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide an ultrasonic polishing machine applicable to coated wire drawing dies.

[0006] To achieve the above purpose, the utility model provides the following technical solution: an ultrasonic polishing machine applicable to coated wire drawing dies, including a noise reduction component, and an ultrasonic component is arranged above the noise reduction component.

[0007] Among them, the noise reduction component includes a box body, the shape of the box body is rectangular, a sound insulation cover is arranged on the top of the box body, a rotating disk is arranged inside the sound insulation cover, three cleaning brushes are arranged on the rotating disk, a workpiece is arranged in the middle of the rotating disk, and the three cleaning brushes are arranged around the outside of the workpiece.

[0008] By adopting the above technical solution, a sound insulation cover is provided on the top of the box body. The sound insulation cover can be installed on the box body to ensure the stability of the device. A rotating disk is arranged inside the sound insulation cover. The sound insulation cover covers the outside of the rotating disk to achieve sound insulation and noise reduction, reducing the impact of noise on the working environment. Three groups of cleaning brushes are arranged on the rotating disk. A workpiece is arranged in the middle of the rotating disk. The three groups of cleaning brushes are arranged around the outside of the workpiece. The ultrasonic component can process the workpiece. The noise generated during the processing can be effectively isolated by the sound insulation cover, achieving the purpose of reducing noise pollution. The cleaning brushes are in contact with the sound insulation cover, and the cleaning brushes can clean the debris attached to the sound insulation cover to avoid the influence of the debris on the processing.

[0009] The present utility model is further configured as follows: A motor is arranged inside the box body. The output end of the motor is connected to the rotating disk. The rotating disk is in the shape of a disk and is arranged on the top of the box body.

[0010] The present utility model is further configured as follows: The sound insulation cover is set as a transparent hollow cylindrical structure. The sound insulation cover is sleeved outside the three groups of cleaning brushes, and the cleaning brushes are in contact with the sound insulation cover.

[0011] By adopting the above technical solution, a motor is arranged inside the box body. The output end of the motor is connected to the rotating disk. The rotating disk is in the shape of a disk and is arranged on the top of the box body. The motor can drive the rotating disk to rotate to meet the processing requirements. The sound insulation cover is set as a transparent hollow cylindrical structure. The sound insulation cover is sleeved outside the three groups of cleaning brushes, and the cleaning brushes are in contact with the sound insulation cover. During the polishing process, the motor drives the rotating disk to rotate, and the rotating disk drives the workpiece to rotate, which can allow the ultrasonic component to fully process the workpiece. However, during the processing of the workpiece, sharp noise will be generated. The sound insulation cover can isolate the noise, achieving the reduction of noise pollution. In addition, debris will also be generated during the processing. The debris will adhere to the inner wall of the sound insulation cover during the rotation process. Three groups of cleaning brushes are also arranged on the rotating disk. The three groups of cleaning brushes rotate with the rotating disk to clean the debris on the inner wall of the sound insulation cover to avoid the influence of these debris on the work of the polishing machine.

[0012] The present utility model is further configured as follows: The ultrasonic component includes an ultrasonic generator. The ultrasonic generator is arranged on the top of the box body. An ultrasonic transducer is arranged on one side of the ultrasonic generator. The ultrasonic transducer is communicated with the ultrasonic generator.

[0013] The present utility model is further configured as follows: A horn is arranged below the ultrasonic transducer. The horn is connected to the ultrasonic transducer. The horn is in the shape of a cylinder. A grinding tool is arranged at the bottom of the horn.

[0014] The present utility model is further configured such that one end of the grinding tool is connected to the horn, the other end of the grinding tool penetrates through the center of the sound insulation cover, and the grinding tool can process the workpiece.

[0015] By adopting the above technical solution, the ultrasonic generator is arranged on the top of the box body. The ultrasonic generator can generate an electrical signal with a specific frequency. The signal is the power source of ultrasonic polishing and provides energy for the whole system. An ultrasonic transducer is arranged on one side of the ultrasonic generator. The ultrasonic transducer is communicated with the ultrasonic generator. The ultrasonic transducer can convert the high-frequency electrical energy from the ultrasonic generator into mechanical vibration energy. Through this conversion from electrical energy to mechanical energy, power is provided for ultrasonic polishing. A horn is arranged below the ultrasonic transducer. The horn is connected to the ultrasonic transducer. The shape of the horn is cylindrical. A grinding tool is arranged at the bottom of the horn. The function of the horn is to amplify the amplitude of the mechanical vibration of the ultrasonic transducer. The amplified amplitude can enable the polishing tool to generate a greater impact force and grinding force on the surface of the coated wire drawing die, thereby improving the polishing efficiency. One end of the grinding tool is connected to the horn, the other end of the grinding tool penetrates through the center of the sound insulation cover, and the grinding tool can process the workpiece.

[0016] In summary, the present application includes at least one of the following beneficial technical effects:

[0017] 1. During the polishing process, the motor drives the rotating disk to rotate, and the rotating disk drives the workpiece to rotate, which can enable the ultrasonic component to fully process the workpiece. However, during the processing of the workpiece, sharp noises will be generated. The sound insulation cover can isolate the noises, achieving the purpose of reducing noise pollution.

[0018] 2. During the polishing process, debris will be generated. The debris will adhere to the inner wall of the sound insulation cover during the rotation process. Three groups of cleaning brushes are arranged on the rotating disk. The three groups of cleaning brushes rotate with the rotating disk to clean the debris on the inner wall of the sound insulation cover, avoiding the debris from affecting the operation of the polishing machine and ensuring the normal operation of the polishing machine.

[0019] 3. The ultrasonic generator can generate an electrical signal with a specific frequency. The signal is the power source of ultrasonic polishing and provides energy for the whole system. An ultrasonic transducer is arranged on one side of the ultrasonic generator. The ultrasonic transducer is communicated with the ultrasonic generator. The ultrasonic transducer can convert the high-frequency electrical energy from the ultrasonic generator into mechanical vibration energy. Through this conversion from electrical energy to mechanical energy, power is provided for ultrasonic polishing. A horn is arranged below the ultrasonic transducer. The function of the horn is to amplify the amplitude of the mechanical vibration of the ultrasonic transducer. The amplified amplitude can enable the polishing tool to generate a greater impact force and grinding force on the surface of the coated wire drawing die, thereby improving the polishing efficiency. Description of the Drawings

[0020] Figure 1This is a schematic structural diagram of an ultrasonic polishing machine applicable to a coated wire drawing die of the present utility model.

[0021] Figure 2 In the present utility model Figure 1 isometric view.

[0022] Figure 3 In the present utility model Figure 2 explosion diagram.

[0023] Figure 4 In the present utility model Figure 2 front view.

[0024] Explanation of reference numerals: 1, noise reduction component; 11, box body; 12, sound insulation cover; 13, motor; 14, rotating disk; 15, cleaning brush; 16, workpiece;

[0025] 2, ultrasonic component; 21, ultrasonic generator; 22, ultrasonic transducer; 23, amplitude transformer; 24, grinding tool. Specific embodiments

[0026] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.

[0027] It should be pointed out that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.

[0028] Please refer to Figures 1-4 The present utility model provides the following technical solutions:

[0029] Embodiment 1

[0030] Refer to Figure 1 , an ultrasonic polishing machine applicable to a coated wire drawing die, including a noise reduction component 1, and an ultrasonic component 2 is arranged above the noise reduction component 1.

[0031] Refer to Figure 2 and Figure 3, the noise reduction component 1 includes a box body 11. The box body 11 is rectangular in shape. A sound insulation cover 12 is provided at the top of the box body 11. The sound insulation cover 12 can be installed on the box body 11 to ensure the stability of the device. A rotating disk 14 is provided inside the sound insulation cover 12. The sound insulation cover 12 covers the outside of the rotating disk 14 to perform sound insulation and noise reduction, reducing the impact of noise on the working environment. Three groups of cleaning brushes 15 are provided on the rotating disk 14. A workpiece 16 is provided in the middle of the rotating disk 14. The three groups of cleaning brushes 15 are arranged around the outside of the workpiece 16. The ultrasonic component 2 can process the workpiece 16. The noise generated during the processing can be effectively isolated by the sound insulation cover 12, achieving the purpose of reducing noise pollution. The cleaning brushes 15 are in contact with the sound insulation cover 12, and the cleaning brushes 15 can clean the debris attached to the sound insulation cover 12, avoiding the impact of debris on the processing.

[0032] Refer to Figure 3 and Figure 4 , a motor 13 is provided inside the box body 11. The output end of the motor 13 is connected to the rotating disk 14. The rotating disk 14 is disk-shaped. The rotating disk 14 is provided at the top of the box body 11. The motor 13 can drive the rotating disk 14 to rotate to meet the processing requirements.

[0033] Refer to Figure 3 and Figure 4 , the sound insulation cover 12 is set as a transparent hollow cylindrical structure. The sound insulation cover 12 is sleeved outside the three groups of cleaning brushes 15. The cleaning brushes 15 are in contact with the sound insulation cover 12. During the polishing process, the motor 13 drives the rotating disk 14 to rotate, and the rotating disk 14 drives the workpiece 16 to rotate, which can allow the ultrasonic component 2 to fully process the workpiece 16. However, during the processing of the workpiece 16, sharp noise will be generated. The sound insulation cover 12 can isolate the noise, achieving the reduction of noise pollution. In addition, debris will be generated during the processing. The debris will adhere to the inner wall of the sound insulation cover 12 during the rotation process. Three groups of cleaning brushes 15 are also provided on the rotating disk 14. The three groups of cleaning brushes 15 rotate with the rotating disk 14 to clean the debris on the inner wall of the sound insulation cover 12, avoiding the impact of these debris on the work of the polishing machine.

[0034] Refer to Figure 2 and Figure 3 , the ultrasonic component 2 includes an ultrasonic generator 21. The ultrasonic generator 21 is provided at the top of the box body 11. The ultrasonic generator 21 can generate an electrical signal with a specific frequency. The signal is the power source of ultrasonic polishing and provides energy for the entire system. An ultrasonic transducer 22 is provided on one side of the ultrasonic generator 21. The ultrasonic transducer 22 is connected to the ultrasonic generator 21. The ultrasonic transducer 22 can convert the high-frequency electrical energy from the ultrasonic generator 21 into mechanical vibration energy. Through this conversion of electrical energy to mechanical energy, power is provided for ultrasonic polishing.

[0035] Refer toFigure 2 and Figure 3 Below the ultrasonic transducer 22, a horn 23 is provided. The horn 23 is connected to the ultrasonic transducer 22. The shape of the horn 23 is cylindrical. A grinding tool 24 is provided at the bottom of the horn 23. The function of the horn 23 is to amplify the amplitude of the mechanical vibration of the ultrasonic transducer 22. The amplified amplitude can enable the polishing tool to generate greater impact force and grinding force on the surface of the coated wire drawing die, thereby improving the polishing efficiency.

[0036] Refer to Figure 3 , one end of the grinding tool 24 is connected to the horn 23, the other end of the grinding tool 24 penetrates through the center of the sound insulation cover 12, and the grinding tool 24 can process the workpiece 16.

[0037] Specifically, during the polishing process of the coated wire drawing die, the motor 13 drives the rotating disk 14 to rotate, and the rotating disk 14 drives the workpiece 16 to rotate. At this time, the grinding tool 24 polishes the rotating workpiece 16. During the processing of the workpiece 16, sharp noises are generated. The sound insulation cover 12 can isolate the noises to achieve the purpose of reducing noise pollution. In addition, debris will be generated during the processing. The three groups of cleaning brushes 15 rotate with the rotating disk 14 to clean the debris on the inner wall of the sound insulation cover 12 to prevent the debris from affecting the operation of the polishing machine.

[0038] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

Claims

1. Ultrasonic polishing machine suitable for coated wire drawing dies, characterized by: It comprises a noise reduction component (1), wherein an ultrasonic component (2) is arranged above the noise reduction component (1); The noise reduction component (1) comprises a box (11), the box (11) is in a rectangular shape, a soundproof cover (12) is arranged on the top of the box (11), a rotating disk (14) is arranged inside the soundproof cover (12), three groups of cleaning brushes (15) are arranged on the rotating disk (14), a workpiece (16) is arranged in the middle of the rotating disk (14), and the three groups of cleaning brushes (15) are arranged around the outside of the workpiece (16).

2. The ultrasonic polishing machine suitable for coating wire drawing dies according to claim 1, characterized in that: A motor (13) is arranged inside the box (11); an output end of the motor (13) is connected to a rotating disk (14); the rotating disk (14) is in the shape of a circular disk; and the rotating disk (14) is arranged on the top of the box (11).

3. The ultrasonic polishing machine suitable for coating wire drawing dies according to claim 2, characterized in that: The soundproof cover (12) is configured as a transparent hollow cylindrical structure. The soundproof cover (12) is sleeved on the outside of three groups of cleaning brushes (15), and the cleaning brushes (15) are in contact with the soundproof cover (12).

4. The ultrasonic polishing machine suitable for coating wire drawing dies according to claim 1, characterized in that: The ultrasonic component (2) comprises an ultrasonic generator (21), wherein the ultrasonic generator (21) is arranged on the top of the box (11), and an ultrasonic transducer (22) is arranged on one side of the ultrasonic generator (21), and the ultrasonic transducer (22) is connected to the ultrasonic generator (21).

5. The ultrasonic polishing machine suitable for coating wire drawing dies according to claim 4, characterized in that: A horn (23) is arranged below the ultrasonic transducer (22), the horn (23) is connected to the ultrasonic transducer (22), the horn (23) is in the shape of a cylinder, and a mold (24) is arranged at the bottom of the horn (23).

6. The ultrasonic polishing machine suitable for coating wire drawing dies according to claim 5, characterized in that: One end of the grinding tool (24) is connected to the amplitude transformer (23), the other end of the grinding tool (24) passes through the center of the sound insulation cover (12), and the grinding tool (24) can process the workpiece (16).

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