Tool kit special for cigarette making and tipping unit

Abstract

The utility model discloses a special tool kit for a cigarette making and tipping unit, which comprises a bottom plate, a spider hand fixing and clamping seat adsorption seat is arranged at the top of the bottom plate, and a sleeve type tool placing enclosure frame is fixedly connected to the top of the bottom plate and located on the front side of the spider hand fixing and clamping seat adsorption seat. A sliding groove with an opening in the top is formed in the top of the bottom plate located in the sleeve type tool containing enclosure frame, a plurality of sliding blocks are embedded in the sliding groove in a sliding fit mode, and the top of each sliding block is fixedly connected with a vertically-arranged sleeve containing rod. A sliding rail is fixedly connected to the top of the bottom plate and located on the rear side of the spider hand fixing and clamping base adsorption base, a sliding cover is arranged on the sliding rail in a sliding fit mode, and a plurality of rod-shaped tool containing sleeves are fixedly connected to the top of the sliding cover. A gear sleeve sealing ring dismounting tool placing cylinder, a gear shaft seal sealing ring dismounting tool placing cylinder, a shaft encoder coaxial calibration tool placing cylinder, an auxiliary tool placing assembly and a flat tool placing frame are fixedly connected to the top of the bottom plate and located on the left side and the right side of the spider hand fixing and clamping base adsorption base respectively. A limiting frame is fixedly connected to the position, close to the peripheral edge, of the top of the bottom plate, a protective cover is arranged on the limiting frame in a clamped mode, and the protective cover and the limiting frame are detachably connected through a plurality of hasps. According to the utility model, the tools mainly used by spider hands are placed on the bottom plate in a centralized manner, and the top of the bottom plate is covered with the protective cover, so that the tools can be managed and used in a centralized manner, and transportation and storage are also facilitated.

Description

Technical Field

[0001] The utility model relates to a special tooling bag, in particular to a special tooling kit for the assembly, adjustment, calibration, maintenance, etc. of the spider hand in a tipping machine set. Background Technique

[0002] Tipping machine sets such as ZJ116 type, ZJ118 type, and ZJ119 type are the main technical equipment in the current cigarette industrial production. Their structural designs are complex, and their operating speeds are high, which puts forward high requirements for dimensional tolerances, position tolerances, positioning position tolerances, directional position tolerances, mutual handover dimension accuracies, equipment maintenance and repair accuracies, etc. In the prior art, for the spider hand (mainly composed of a rotary disk, a transfer arm, a suction groove, a suction claw, and a transmission box) used for cigarette transfer in medium- and high-speed tipping machine sets, during the processes of its assembly, adjustment, calibration, maintenance, etc., the main toolings used include a spider hand fixed clamping seat (as shown in Figure 1 ), various rod (shaft)-shaped press-in toolings and sleeve-type press-in toolings (as shown in Figure 2 ) for assembling the spider hand bearing and seal ring, a gear sleeve seal ring disassembly and installation tooling (as shown in Figure 3 ) for disassembling and installing the seal ring between the gear sleeve and the cover plate, a gear shaft seal ring disassembly tooling (as shown in Figure 4 ), a shaft encoder coaxial calibration tooling (as shown in Figure 5 ) for calibrating the coaxiality between the output shaft of the spider hand transmission box and the shaft encoder support seat, an auxiliary tooling (as shown in Figure 6 ) for adjusting the distance and level between the spider hand suction claw and the cigarette support bar, a spider hand transfer arm horizontal calibration tooling (as shown in Figure 7 ), and a spider hand transfer arm equal division calibration tooling (as shown in Figure 8 ). Currently, the foregoing toolings are placed separately and need to be searched for among a pile of things during use, which is very inconvenient and affects work efficiency. Summary of the Invention

[0003] Aiming at the deficiencies of the above-mentioned prior art, the purpose of the utility model is to provide a special tooling kit for the spider hand of a tipping machine set with a reasonable structural design.

[0004] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0005] Special tool kit for a tipping and linking machine unit, including a bottom plate, characterized in that there is a spider hand fixing and clamping seat adsorption seat on the top of the bottom plate. On the top of the bottom plate and located on the front side of the spider hand fixing and clamping seat adsorption seat, there is a sleeve-type tool placement enclosure fixedly connected. On the top of the bottom plate within the sleeve-type tool placement enclosure, there is a chute with an opening at the top. Multiple sliders are embedded and slidably fitted in the chute. A vertically arranged sleeve placement rod is fixedly connected to the top of each slider. On the top of the bottom plate and located on the rear side of the spider hand fixing and clamping seat adsorption seat, there is a slide rail, and a sliding cover is slidably fitted on the slide rail. Multiple rod-shaped tool placement sleeves are fixedly connected to the top of the sliding cover. On the top of the bottom plate and located on the left and right sides of the spider hand fixing and clamping seat adsorption seat respectively, there are a gear sleeve seal disassembly and assembly tool placement cylinder, a gear shaft seal disassembly tool placement cylinder, an axis encoder coaxial calibration tool placement cylinder, an auxiliary tool placement assembly for placing and adjusting the distance and level between the spider hand suction claws and the cigarette support strip, and a flat tool placement rack. On the top of the bottom plate and near the four peripheral edges, there is a limit frame, and a protective cover is clamped on the limit frame, and the protective cover and the limit frame are detachably connected by multiple buckles.

[0006] Further, the rod-shaped tool placement sleeve includes a sleeve-shaped shell body and an elastic pad fixedly connected to the inner wall of the sleeve-shaped shell body. A rod-shaped cavity is formed in the middle of the elastic pad.

[0007] Further, the gear sleeve seal disassembly and assembly tool placement cylinder, the gear shaft seal disassembly tool placement cylinder, and the axis encoder coaxial calibration tool placement cylinder are all composed of a limit ring at the top and multiple connecting rods fixedly connected between the limit ring and the bottom plate. Among them, the multiple connecting rods are evenly distributed and enclose a corresponding tool placement cavity.

[0008] Further, the auxiliary tool placement assembly includes a first cylindrical placement cylinder, a second cylindrical placement cylinder, a placement platform, and an automatic lifting pressing block. Among them, the first cylindrical placement cylinder, the second cylindrical placement cylinder, and the placement platform are coaxially arranged, and an automatic lifting pressing block is fixedly connected to each side of the axis where the above three are located. The two automatic lifting pressing blocks are arranged oppositely.

[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0010] By centrally placing the tools mainly used by the spider hand on a bottom plate and covering a protective cover on the top of the bottom plate, the present utility model can centrally manage and use the tools, and also facilitates transportation and storage. Description of the Drawings

[0011] Figure 1 Schematic diagram of the structure of the spider hand fixing and clamping seat in the prior art;

[0012] Figure 2Schematic structural diagrams of rod (shaft)-shaped press-fitting tooling and sleeve-type press-fitting tooling in the prior art;

[0013] Figure 3 Schematic structural diagram of a gear sleeve seal disassembly and assembly tooling in the prior art;

[0014] Figure 4 Schematic structural diagram of a gear shaft seal disassembly tooling in the prior art;

[0015] Figure 5 Schematic structural diagram of a shaft encoder coaxial calibration tooling in the prior art;

[0016] Figure 6 Schematic structural diagram of an auxiliary tooling for adjusting the distance and level between the spider hand suction gripper and the cigarette support strip in the prior art;

[0017] Figure 7 Schematic structural diagram of a spider hand transfer arm horizontal calibration tooling in the prior art;

[0018] Figure 8 Schematic structural diagram of an equal division calibration tooling for the spider hand transfer arm in the prior art;

[0019] Figure 9 Front structural schematic diagram of the present invention after being installed in the spider hand fixed clamping and adsorption seat;

[0020] Figure 10 Top view structural schematic diagram of the present invention after removing the protective cover;

[0021] Among them, 1. Base plate, 1.1. Slide groove, 2. Spider hand fixed clamping and adsorption seat, 3. Power supply, 4. Sleeve-type tooling placement enclosure, 5. Slide block, 6. Sleeve placement rod, 7. Slide rail, 8. Slide cover, 9. Rod-shaped tooling placement sleeve, 9.1. Sleeve-shaped housing, 9.2. Elastic pad, 10. Gear sleeve seal disassembly and assembly tooling placement cylinder, 11. Gear shaft seal disassembly tooling placement cylinder, 12. Shaft encoder coaxial calibration tooling placement cylinder, 13. Auxiliary tooling placement assembly, 13.1. First cylindrical placement cylinder, 13.2. Second cylindrical placement cylinder, 13.3. Shelf platform, 13.4. Automatic lifting pressing block, 14. Flat tooling placement rack, 15. Limit frame, 16. Protective cover, 17. Buckle. Detailed implementation manners

[0022] Now, in combination with the attached drawings, the present invention will be further elaborated. The following is only the preferred implementation manner of the present invention. Any identical or similar solutions without departing from the concept of the present invention shall fall within the protection scope of the present invention. Parts not described in detail below shall be carried out according to the existing technologies in the art.

[0023] As Figure 9, 10 As shown in 10 , the special tool kit for the tipping and joining unit of the present utility model includes a bottom plate 1. On the top of the bottom plate 1, a spider hand fixed clamping seat adsorption seat 2 is embedded (specifically, two electromagnet blocks embedded on the bottom plate 1, the plane where the top of the electromagnet block is located is flush with the plane where the top of the bottom plate 1 is located, the wiring and power supply 3 of the electromagnet block are fixed in the installation groove opened at the bottom of the bottom plate, and the cover plate is covered at the opening of the installation groove by screws). When in use, place the bottom of the spider hand fixed clamping seat on the two electromagnet blocks of the spider hand fixed clamping seat adsorption seat 2, and then energize the electromagnet blocks to generate magnetism to hold the relatively heavy spider hand fixed clamping seat to prevent it from moving randomly during the transfer process.

[0024] On the top of the bottom plate 1 and located on the front side of the spider hand fixed clamping seat adsorption seat 2, a sleeve-like tool placement enclosure 4 is fixedly connected. On the top of the bottom plate 1 within the sleeve-like tool placement enclosure 4, a chute 1.1 with an opening at the top is provided. A plurality of sliders 5 are embedded and slidably engaged in the chute 1.1. On the top of each slider 5, a vertically arranged sleeve placement rod 6 is fixedly connected. The length of this sleeve placement rod 6 should be greater than the length of the largest sleeve-like tool used by the spider hand. When in use, a plurality of sleeve-like pressing tools are sleeved on the sleeve placement rod 6. In practice, a gland can also be detachably connected outside the sleeve-like tool placement enclosure 4, and the height of the sleeve-like tool placement enclosure 4 should be slightly higher than the maximum length of the sleeve placement rod.

[0025] On the top of the bottom plate 1 and located on the rear side of the spider hand fixed clamping seat adsorption seat 2, a slide rail 7 protruding from the top of the bottom plate 1 is fixedly connected. Limit blocks are fixedly connected to both ends of the slide rail 7 to prevent the sliding cover 8 from detaching from the slide rail 7. A sliding cover 8 is slidably engaged on the slide rail 7. On the top of the sliding cover 8, a plurality of rod-like tool placement sleeves 9 are fixedly connected; when in use, a plurality of rod (shaft)-shaped pressing tools are placed into the rod-like tool placement sleeves 9. Generally, the depth of the rod-like tool placement sleeves 9 is designed to be less than the length of the placed rod-like or shaft-like pressing tools to facilitate taking. In this case, to make the rod-like or shaft-like tools placed stably, the rod-like tool placement sleeves 9 are designed to include a sleeve-shaped housing 9.1 and an elastic pad 9.2 fixedly connected to the inner wall of the sleeve-shaped housing. A rod-shaped cavity is formed in the middle of the elastic pad 9.2.

[0026] At the top of the bottom plate 1 and on the left and right sides of the spider hand fixed clamping seat adsorption seat 2, there are fixedly connected the gear sleeve seal ring disassembly and assembly device placement cylinder 10, the gear shaft seal ring disassembly device placement cylinder 11, the shaft encoder coaxial calibration device placement cylinder 12, the auxiliary device placement assembly 13, and the flat device placement frame 14. The gear sleeve seal ring disassembly and assembly device placement cylinder 10, the gear shaft seal ring disassembly device placement cylinder 11, and the shaft encoder coaxial calibration device placement cylinder 12 are all composed of a limit ring at the top and a plurality of connecting rods fixedly connected between the limit ring and the bottom plate 1, wherein the plurality of connecting rods are evenly distributed and surround a corresponding device placement cavity, and the height of each limit ring is slightly lower than the overall height of the corresponding tool. The gear sleeve seal ring disassembly and assembly device placement cylinder 10, the gear shaft seal ring disassembly device placement cylinder 11, and the shaft encoder coaxial calibration device placement cylinder 12 are used to place the gear sleeve seal ring disassembly and assembly tool, the gear shaft seal ring disassembly tool, and the shaft encoder coaxial calibration tool, respectively. When the gear shaft seal ring disassembly tool is placed, its clamping claw part is placed at the top.

[0027] The auxiliary device placement assembly 13 includes a first cylindrical placement tube 13.1, a second cylindrical placement tube 13.2, a shelf platform 13.3, and an automatic lifting and clamping block 13.4, wherein the first cylindrical placement sleeve 13.1 and the second cylindrical placement tube 13.2 are coaxially arranged and the heights of the two are consistent, and the shelf platform 13.3 is also coaxially arranged with the first cylindrical placement sleeve 13.1, etc., and a U-shaped limiting groove is provided on the top surface of the shelf platform 13.3; an automatic lifting and clamping block 13.4 is fixedly connected to each of the two sides of the axis where the first cylindrical placement tube 13.1, the second cylindrical placement tube 13.2, and the shelf platform 13.3 are located, and the two automatic lifting and clamping blocks 13.4 are arranged opposite to each other, and each automatic lifting and clamping block 13.4 is fixedly connected to the first cylindrical placement tube 13.1, the second cylindrical placement tube 13.2, and the shelf platform 13.3. The blocks 13.4 are composed of an automatic lifting member fixedly connected to the bottom plate 1 (the automatic lifting member can be an electric lifting rod or a lifting cylinder or a lifting hydraulic cylinder in the prior art), and a pressing block detachably connected to the top of the automatic lifting rod by bolts, etc. The auxiliary tool placement assembly 13.3 is used to place the auxiliary tooling for adjusting the distance and level between the spider hand suction claw and the cigarette support strip. When in use, the two columnar parts of the auxiliary tooling for adjusting the distance and level between the spider hand suction claw and the cigarette support strip are respectively placed in the first columnar placement sleeve and the second columnar placement sleeve, and the lateral part of the outer end is placed in the U-shaped limit groove of the shelf platform 13.3, and then the auxiliary tooling is pressed by two automatic lifting pressing blocks 13.4.

[0028] The flat tool rack 14 is used to place flat special tools such as spider hand conveyor arm horizontal calibration tool, spider hand conveyor arm equal calibration tool, etc. The flat tool rack 14 can be a plurality of side-by-side card slots fixedly connected to the top of the bottom plate 1, and the height of the card slots is slightly lower than the overall height of the tool.

[0029] The utility model also fixedly connects a limiting frame 15 protruding from the top of the bottom plate 1 at the top of the bottom plate 1 and near the four peripheral edges. A protective cover 16 is clamped on the limiting frame 15, and the protective cover 16 and the limiting frame are detachably connected through more than one buckle 17 respectively around the periphery. During use, the protective cover can be opened to install each tooling in its corresponding position or take out each tooling from its position. The utility model can place multiple special toolings involved in the installation, maintenance, etc. of the spider hand of the cigarette making and tipping machine set in the same tool bag, which is convenient for searching and using. Similarly, other toolings used in the cigarette making and tipping machine set can also be classified and placed according to the design concept of the utility model, and finally loaded into the same wooden tool box for matching sales or separate sales with the cigarette making and tipping machine set.

Claims

1. A tool kit for a roll-to-roll machine unit, including a bottom plate, characterized in that: A spider hand fixed clamping seat adsorption seat is arranged on the top of the bottom plate, a sleeve type work device placing frame is fixedly connected to the top of the bottom plate and located in front of the spider hand fixed clamping seat adsorption seat, a slide groove with an opening at the top is opened on the top of the bottom plate located in the sleeve type work device placing frame, a plurality of sliders are embedded and slidably matched in the slide groove, and a vertically arranged sleeve placing rod is fixedly connected to the top of each slider; a slide rail is fixedly connected to the top of the bottom plate and located on the rear side of the spider hand fixed clamping seat adsorption seat, a slide cover is slidably matched on the slide rail, and a vertically arranged sleeve placing rod is fixedly connected to the top of each slider; a slide rail is fixedly connected to the top of the bottom plate and located in front of the spider hand fixed clamping seat adsorption seat, a slide cover is slidably matched on the slide rail, and a vertically arranged sleeve placing rod is fixedly connected to the top of each slider; a vertically arranged sleeve placing rod is fixedly connected to the top of the bottom plate and located in front of the spider hand fixed clamping seat adsorption seat, a slide rail is fixedly connected to the top of the bottom plate and a vertically arranged sleeve placing rod ... A plurality of rod-shaped tool release sleeves are fixedly connected to the top of the cover; a gear sleeve sealing ring disassembly tool release sleeve, a gear shaft seal sealing ring disassembly tool release sleeve, a shaft encoder coaxial calibration tool release sleeve, an auxiliary tool release assembly, and a flat tool release rack are respectively fixedly connected to the top of the base plate and located on the left and right sides of the spider hand fixed clamping seat adsorption seat; a limit frame is fixedly connected to the top of the base plate and close to the edges thereof, a protective cover is clamped on the limit frame, and the protective cover and the limit frame are detachably connected by a plurality of buckles.

2. The special tool kit for the roll-to-roll machine according to claim 1, characterized in that: The rod-shaped tool-like device sleeve comprises a sleeve-shaped shell, an elastic pad fixedly connected to the inner wall of the sleeve-shaped shell, and a rod-shaped cavity is formed in the middle of the elastic pad.

3. The special tool kit for the roll-to-roll machine according to claim 1 or 2, characterized in that: The gear sleeve sealing ring disassembly and assembly device release cylinder, the gear shaft seal sealing ring disassembly device release cylinder, and the shaft encoder coaxial calibration device release cylinder are all composed of a limiting ring on the top and multiple connecting rods fixedly connected between the limiting ring and the bottom plate, wherein the multiple connecting rods are evenly distributed and surround corresponding device release cavities.

4. The special tool kit for the roll-to-roll machine according to claim 1 or 2, characterized in that: The auxiliary device placement component includes a first cylindrical placement tube, a second cylindrical placement tube, a placement platform, and an automatic lifting and clamping block, wherein the first cylindrical placement tube, the second cylindrical placement tube, and the placement platform are coaxially arranged and an automatic lifting and clamping block is fixedly connected to each of the two sides of the axis of the above three, and the two automatic lifting and clamping blocks are arranged opposite to each other.

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