Brick material processing tool
By designing a brick processing tool including sliding rods, springs and fixing mechanisms, the problem of relying on craftsman skills and force control in the prior art is solved, automatic cutting and stable clamping are achieved, and processing efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202422145159.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In the prior art, brick processing relies on the superb skills and precise force control of craftsmen, which makes it difficult for novices to master. Craftsmen are prone to fatigue, affecting cutting quality and efficiency, and improper force control may lead to material waste and delay in construction.
A brick processing tool is designed, including a base, a support frame, a cutting mechanism and a fixing mechanism. The cutting mechanism uses the spring's elastic potential energy to achieve automated cutting through components such as sliding rods, springs, moving blocks and tapping rods to reduce the labor intensity of craftsmen. The fixing mechanism ensures stable clamping of brick materials through components such as U-frame, threaded rod and handwheel.
The tool reduces the labor intensity of craftsmen, improves processing efficiency and brick yield, reduces the risk of material waste and construction period delays, and is easy to operate by novices.
Smart Images
Figure CN223013577U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing tools, and particularly relates to a brick processing tool. Background Art
[0002] During the construction of ancient building walls, in order to achieve the effect of no visible brick joints, it is usually necessary to process cuboid bricks into trapezoids, and brick processing tools are required for processing cuboid bricks.
[0003] In the prior art, manual cutting mainly relies on tools such as a stoneworker's flat chisel and a hammer. This technology requires craftsmen to have superb skills, especially the precise control of the knocking force. Otherwise, it is easy to cause excessive cutting of bricks. The traditional method is too dependent on the personal skills of craftsmen, which is difficult for novices to master. Moreover, under long-term high-intensity operations, craftsmen are prone to fatigue, affecting the cutting quality and efficiency. In addition, improper force control may also lead to material waste and project schedule delays. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a brick processing tool, which has the advantages of reducing the labor intensity of craftsmen, improving the processing efficiency and the finished product rate of bricks, etc., and solves the problems of being too dependent on the personal skills of craftsmen, being difficult for novices to master, being prone to fatigue of craftsmen under long-term high-intensity operations, affecting the cutting quality and efficiency, and improper force control may also lead to material waste and project schedule delays.
[0005] To achieve the above object, the utility model provides the following technical solution: A brick processing tool, including a base, a support frame is fixed on the upper surface of the base, a cutting mechanism is arranged on the top wall of the inner cavity of the support frame, and a fixing mechanism is arranged on the upper surface of the base;
[0006] The cutting mechanism includes two sliding rods, two springs, a moving block, a support plate, a connecting rod, a knocking rod, a cutting tool and a connecting component. The two sliding rods are both fixed on the top wall of the inner cavity of the support frame. The springs are movably sleeved on the outer sides of the sliding rods. The upper surfaces of the springs are fixedly connected with the top wall of the inner cavity of the support frame. The moving block is slidably connected to the outer sides of the left and right sliding rods. The lower surfaces of the springs are fixedly connected with the upper surface of the moving block. The support plate is fixed inside the support frame. The connecting rod is slidably connected inside the support plate.
[0007] By adopting this technical solution, the labor intensity of craftsmen is reduced, and the processing efficiency and the finished product rate of bricks are improved.
[0008] Furthermore, the knocking rod is fixed on the lower surface of the moving block. The bottom end of the knocking rod is in contact with the top end of the connecting rod. The cutting tool is fixed at the bottom end of the connecting rod.
[0009] By adopting this technical solution, the connecting rod is knocked by the knocking rod, and then the cutting tool is used to cut the brick material.
[0010] Further, the connecting component includes two fixed half-rings, two fixed ropes, a first sliding cylinder, a second sliding cylinder, a third sliding cylinder and an annular fixing belt. Both of the two fixed half-rings are fixed on the left and right sides of the moving block. One end of each of the two fixed ropes is fixed on the outer sides of the left and right fixed half-rings. The first sliding cylinder, the second sliding cylinder and the third sliding cylinder are all fixed inside the upper surface of the support frame. The left fixed rope is slidably connected inside the first sliding cylinder, and the right fixed rope is slidably connected inside the second sliding cylinder.
[0011] By adopting this technical solution, the fixed ropes can slide inside the first sliding cylinder, the second sliding cylinder and the third sliding cylinder.
[0012] Further, both the left and right fixed ropes are slidably connected inside the third sliding cylinder, and one end of each of the left and right fixed ropes away from the left and right fixed half-rings is fixedly connected to the upper surface of the annular fixing belt.
[0013] By adopting this technical solution, the annular fixing belt is made of nylon ropes, improving the practicability.
[0014] Further, the fixing mechanism includes a U-shaped frame, two threaded rods, two handwheels, two clamping plates and four telescopic rods. The U-shaped frame is arranged on the upper surface of the base. Both of the two threaded rods are threadedly connected inside the left and right sides of the U-shaped frame. The opposite sides of the left and right threaded rods are rotatably connected to the opposite sides of the left and right clamping plates through bearings. The opposite sides of the left and right handwheels are fixedly connected to the opposite sides of the left and right threaded rods.
[0015] By adopting this technical solution, the stability of the brick material during processing can be improved through the fixing mechanism.
[0016] Further, the opposite sides of the left and right telescopic rods are fixedly connected to the left and right inner side walls of the inner cavity of the U-shaped frame, and the opposite sides of the left and right telescopic rods are fixedly connected to the opposite sides of the left and right clamping plates. The telescopic rod includes a first movable rod, and a second movable rod is slidably connected inside the first movable rod.
[0017] By adopting this technical solution, the left and right clamping plates can be limited by the four telescopic rods so that the left and right clamping plates can move in opposite directions or move away from each other.
[0018] Further, the moving block makes a linear up-and-down movement on the outer sides of the left and right sliding rods.
[0019] By adopting this technical solution, the moving block can stably move up and down on the outer sides of the left and right sliding rods.
[0020] Furthermore, the U-shaped frame is located inside the support frame.
[0021] By adopting this technical solution, the brick material to be processed can be placed on the bottom wall of the inner cavity of the U-shaped frame.
[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0023] 1. For this brick material processing tool, before clamping and fixing the brick material, the cutting tool can be placed on the upper side of the brick material where cutting is required, and by pulling the annular fixing belt, the moving block slides upward on the outer sides of the left and right sliding rods. At this time, the left and right springs are compressed, and elastic potential energy is stored when the springs are compressed. Subsequently, the annular fixing belt is released. At this time, the cutting tool moves downward under the elastic potential energy of the left and right springs and drives the knocking rod to move downward. The bottom end of the knocking rod knocks the top end of the connecting rod, and then the cutting tool performs cutting processing on the brick material. By adjusting the deformation degree of the left and right springs, the craftsman can easily control the cutting force, achieve precise processing, reduce the labor intensity of the craftsman, and improve the processing efficiency and the finished product rate of the bricks.
[0024] 2. For this brick material processing tool, the brick material to be cut can be placed on the bottom wall of the inner cavity of the U-shaped frame and between the opposite sides of the left and right clamping plates. Then, by driving the left and right clamping plates to move in opposite directions with the left and right handwheels, the brick material to be cut can be clamped and fixed to improve the processing stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a schematic structural diagram of the present utility model;
[0026] Figure 2 is a schematic diagram of the cutting mechanism of the present utility model;
[0027] Figure 3 is a schematic diagram of the fixing mechanism of the present utility model.
[0028] In the figure: 1. Base; 2. Support frame; 3. Cutting mechanism; 31. Sliding rod; 32. Spring; 33. Moving block; 34. Support plate; 35. Connecting rod; 36. Knocking rod; 37. Cutting tool; 38. Connection component; 381. Fixed semi-ring; 382. Fixed rope; 383. First sliding cylinder; 384. Second sliding cylinder; 385. Third sliding cylinder; 386. Annular fixing belt; 4. Fixing mechanism; 41. U-shaped frame; 42. Threaded rod; 43. Handwheel; 44. Clamping plate; 45. Expansion rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0030] Please refer to Figure 1 , a brick processing tool in this embodiment includes a base 1. A support frame 2 is fixed on the upper surface of the base 1. A cutting mechanism 3 is provided on the top wall of the inner cavity of the support frame 2. The cutting mechanism 3 reduces the labor intensity of the craftsman, improves the processing efficiency and the finished product rate of the bricks. A fixing mechanism 4 is provided on the upper surface of the base 1. The fixing mechanism 4 clamps and fixes the brick material to be cut to improve the processing stability.
[0031] Please refer to Figure 2 , in order to reduce the labor intensity of the craftsman and improve the processing efficiency and the finished product rate of the bricks, in this embodiment, the cutting mechanism 3 includes two sliding rods 31, two springs 32, a moving block 33, a support plate 34, a connecting rod 35, a knocking rod 36, a cutting tool 37 and a connecting component 38. The two sliding rods 31 are both fixed on the top wall of the inner cavity of the support frame 2. The springs 32 are movably sleeved on the outer sides of the sliding rods 31. The upper surfaces of the springs 32 are fixedly connected to the top wall of the inner cavity of the support frame 2. The moving block 33 is slidably connected to the outer sides of the left and right sliding rods 31. The lower surfaces of the springs 32 are fixedly connected to the upper surface of the moving block 33. The support plate 34 is fixed inside the support frame 2. The connecting rod 35 is slidably connected inside the support plate 34.
[0032] In this embodiment, the knocking rod 36 is fixed to the lower surface of the moving block 33. The bottom end of the knocking rod 36 is in contact with the top end of the connecting rod 35. The cutting tool 37 is fixed to the bottom end of the connecting rod 35.
[0033] In this embodiment, the connecting component 38 includes two fixed half-rings 381, two fixed ropes 382, a first sliding cylinder 383, a second sliding cylinder 384, a third sliding cylinder 385 and an annular fixing belt 386. The two fixed half-rings 381 are both fixed on the left and right sides of the moving block 33. Before clamping and fixing the brick material, the cutting tool 37 can be placed on the upper side of the brick material to be cut, and by pulling the annular fixing belt 386, one end of the two fixed ropes 382 is driven to move downward. Then the left and right fixed ropes 382 slide inside the first sliding cylinder 383 and the second sliding cylinder 384 respectively, and the moving block 33 is driven to slide upward on the outer sides of the left and right sliding rods 31 through the left and right fixed half-rings 381.
[0034] In this embodiment, one end of each of the two fixing ropes 382 is fixed to the outer side of the left and right fixing half-rings 381. The first sliding cylinder 383, the second sliding cylinder 384, and the third sliding cylinder 385 are all fixed inside the upper surface of the support frame 2. The left fixing rope 382 is slidably connected inside the first sliding cylinder 383, the right fixing rope 382 is slidably connected inside the second sliding cylinder 384, and both the left and right fixing ropes 382 are slidably connected inside the third sliding cylinder 385. One end of the left and right fixing ropes 382 away from the left and right fixing half-rings 381 is fixedly connected to the upper surface of the annular fixing belt 386. The moving block 33 moves linearly up and down on the outer sides of the left and right sliding rods 31.
[0035] It should be noted that the left and right springs 32 are compressed. When the springs 32 are compressed, elastic potential energy is stored. Then, the annular fixing belt 386 is released. At this time, the cutting tool 37 moves downward under the elastic potential energy of the left and right springs 32 and drives the knocking rod 36 to move downward. The bottom end of the knocking rod 36 knocks the top end of the connecting rod 35. Then, the cutting tool 37 performs cutting on the brick material. By adjusting the deformation degree of the left and right springs 32, the craftsman can easily control the cutting force and achieve precise processing.
[0036] Please refer to Figure 3 , in order to clamp and fix the brick material to be cut to improve the stability of processing, in this embodiment, the fixing mechanism 4 includes a U-shaped frame 41, two threaded rods 42, two handwheels 43, two clamping plates 44, and four telescopic rods 45. The U-shaped frame 41 is arranged on the upper surface of the base 1. The two threaded rods 42 are both threadedly connected inside the left and right sides of the U-shaped frame 41. The opposite sides of the left and right threaded rods 42 are rotatably connected to the opposite sides of the left and right clamping plates 44 through bearings. The opposite sides of the left and right handwheels 43 are fixedly connected to the opposite sides of the left and right threaded rods 42. The brick material to be cut can be placed on the bottom wall of the inner cavity of the U-shaped frame 41 and between the opposite sides of the left and right clamping plates 44. Then, the left and right handwheels 43 are turned to drive the left and right threaded rods 42 to rotate.
[0037] In this embodiment, the opposite sides of the left and right telescopic rods 45 are fixedly connected to the left and right side walls of the inner cavity of the U-shaped frame 41. The opposite sides of the left and right telescopic rods 45 are fixedly connected to the opposite sides of the left and right clamping plates 44. The telescopic rod 45 includes a first movable rod, and a second movable rod is slidably connected inside the first movable rod. The U-shaped frame 41 is located inside the support frame 2.
[0038] It should be noted that under the limiting action of the left and right telescopic rods 45, the left and right clamping plates 44 are driven to move in opposite directions, and the brick material to be cut can be clamped and fixed to improve the stability of processing.
[0039] The working principle of the above embodiment is:
[0040] (1) The brick material to be machined by cutting can be placed on the bottom wall of the inner cavity of the U-shaped frame 41, and is located between the opposite sides of the left and right clamping plates 44. Then, the handwheels 43 on the left and right sides are turned to drive the left and right threaded rods 42 to rotate. Under the limiting action of the left and right telescopic rods 45, the left and right clamping plates 44 are driven to move in opposite directions, and the brick material to be machined by cutting can be clamped and fixed to improve the stability of processing.
[0041] (2) Before clamping and fixing the brick material, the cutting tool 37 can be placed on the upper side of the brick material to be cut. By pulling the annular fixing belt 386, one end of the two fixing ropes 382 is driven to move downward. Then, the left and right fixing ropes 382 slide inside the first sliding cylinder 383 and the second sliding cylinder 384 respectively. The left and right fixing half-rings 381 drive the moving block 33 to slide upward on the outer sides of the left and right sliding rods 31. At this time, the left and right springs 32 are compressed, and elastic potential energy is stored when the springs 32 are compressed. Subsequently, the annular fixing belt 386 is released. At this time, the cutting tool 37 moves downward under the elastic potential energy of the left and right springs 32 and drives the knocking rod 36 to move downward. The bottom end of the knocking rod 36 knocks the top end of the connecting rod 35, and then the cutting tool 37 cuts the brick material. By adjusting the deformation degree of the left and right springs 32, the craftsman can easily control the cutting force and achieve precise processing.
Claims
1. A brick processing tool, comprising a base (1), characterized in that: A support frame (2) is fixed on the upper surface of the base (1); a cutting mechanism (3) is provided on the top wall of the inner cavity of the support frame (2); and a fixing mechanism (4) is provided on the upper surface of the base (1); The cutting mechanism (3) comprises two sliding rods (31), two springs (32), a moving block (33), a support plate (34), a connecting rod (35), a knocking rod (36), a cutting tool (37) and a connecting assembly (38), wherein the two sliding rods (31) are fixed to the top wall of the inner cavity of the support frame (2), the spring (32) is movably sleeved on the outside of the sliding rod (31), the upper surface of the spring (32) is fixedly connected to the top wall of the inner cavity of the support frame (2), the moving block (33) is slidably connected to the outside of the left and right sliding rods (31), the lower surface of the spring (32) is fixedly connected to the upper surface of the moving block (33), the support plate (34) is fixed inside the support frame (2), and the connecting rod (35) is slidably connected to the inside of the support plate (34).
2. A brick processing tool according to claim 1, characterized in that: The knocking rod (36) is fixed to the lower surface of the moving block (33), the bottom end of the knocking rod (36) is in contact with the top end of the connecting rod (35), and the cutting tool (37) is fixed to the bottom end of the connecting rod (35).
3. A brick processing tool according to claim 1, characterized in that: The connecting assembly (38) comprises two fixed half rings (381), two fixed ropes (382), a first sliding cylinder (383), a second sliding cylinder (384), a third sliding cylinder (385) and an annular fixing belt (386), the two fixed half rings (381) are fixed on the left and right sides of the moving block (33), one end of the two fixed ropes (382) are fixed on the outside of the left and right fixed half rings (381), the first sliding cylinder (383), the second sliding cylinder (384) and the third sliding cylinder (385) are fixed inside the upper surface of the support frame (2), the left fixed rope (382) is slidably connected to the inside of the first sliding cylinder (383), and the right fixed rope (382) is slidably connected to the inside of the second sliding cylinder (384).
4. A brick processing tool according to claim 3, characterized in that: The left and right fixing ropes (382) are both slidably connected inside the third sliding cylinder (385), and the ends of the left and right fixing ropes (382) away from the left and right fixing half rings (381) are both fixedly connected to the upper surface of the annular fixing belt (386).
5. A brick processing tool according to claim 1, characterized in that: The fixing mechanism (4) comprises a U-shaped frame (41), two threaded rods (42), two hand wheels (43), two clamping plates (44) and four telescopic rods (45); the U-shaped frame (41) is arranged on the upper surface of the base (1); the two threaded rods (42) are both threadedly connected to the inside of the left and right sides of the U-shaped frame (41); the opposite sides of the left and right threaded rods (42) are rotatably connected to the opposite sides of the left and right clamping plates (44) through bearings; and the opposite sides of the left and right hand wheels (43) are fixedly connected to the opposite sides of the left and right threaded rods (42).
6. A brick processing tool according to claim 5, characterized in that: The opposite sides of the left and right telescopic rods (45) are fixedly connected to the left and right side walls of the inner cavity of the U-shaped frame (41), and the opposite sides of the left and right telescopic rods (45) are fixedly connected to the opposite sides of the left and right clamping plates (44), and the telescopic rod (45) includes a first movable rod, and the first movable rod is slidably connected to the inside of the second movable rod.
7. A brick processing tool according to claim 1, characterized in that: The moving block (33) moves linearly up and down on the outside of the left and right sliding rods (31).
8. A brick processing tool according to claim 5, characterized in that: The U-shaped frame (41) is located inside the support frame (2).