Pearl wool forming device

Abstract

The utility model provides a pearl wool forming device, and relates to the technical field of pearl wool forming, the pearl wool forming device comprises a feeding barrel and a material stirring mechanism, the material stirring mechanism is arranged on one side of the feeding barrel, the material stirring mechanism comprises a whipping assembly, a feeding assembly and a heating barrel, and the whipping assembly is arranged on the inner side of the feeding barrel. During use, a worker puts polyethylene particles and leftover materials generated in previous production into the feeding barrel, meanwhile, the rotating shaft is rotated to drive the beating knife, the beating knife beats the pearl wool leftover materials, the pearl wool leftover materials and the fixed knife bar pull the pearl wool leftover materials so that the pearl wool leftover materials can be crushed into small particles, and the small particles are fully stirred with the polyethylene particles so that next-step processing can be facilitated. Through the arrangement of the forming mechanism, during use, pearl wool leftover materials and polyethylene particles are heated into liquid in the material dissolving barrel and enter the pressurizing machine through the connecting pipe, meanwhile, the liquid pump pumps monoglyceride to the pressurizing machine, and the pearl wool leftover materials and the polyethylene particles are sprayed out from the nozzle after being mixed to form pearl wool.

Description

Technical Field

[0001] The utility model relates to the technical field of EPE forming, in particular to an EPE forming device. Background Art

[0002] EPE is a plastic material formed by polyethylene plastic particles through heating, melting, extrusion, catalysis, and foaming into an EPE-like foamed sheet. It has a non-crosslinked closed-cell structure and overcomes the disadvantages of ordinary foamed rubber, such as being fragile, deformable, and having poor recovery.

[0003] After retrieval, the text of the patent number "CN204955377U" mentions "an EPE foaming and forming device, which relates to the field of EPE production and processing equipment, including a foaming section and a cooling section connected to the discharge end of the foaming section. The cooling section includes a cooling water tank and a cooling barrel arranged in the cooling water tank. Along the direction of the cooling barrel, several spray pipes are sequentially arranged above the cooling barrel. Each spray pipe is respectively connected to a cooling water pipe. The spray pipes are horizontally arranged, and several spray nozzles are arranged at the lower end of the spray pipes. The outer circumferential surface of the cooling barrel is provided with triangular tooth grooves, and a heating device is also arranged on the cooling barrel. The structure of the utility model is reasonably designed, and the cooling effect of the cooling section of the EPE foaming and forming device is good. It adopts flowing water cooling, with high cooling efficiency. The outer surface of the cooling barrel is provided with triangular tooth grooves, which has a guiding effect on the cooling water, enabling the cooling water to be evenly distributed on the surface of the cooling barrel and making the cooling of the cooling barrel more uniform." The processing raw materials of this device are limited to formed polyethylene particles. During the production process of EPE, due to the requirements of product size, cutting treatment is carried out to form EPE, which generates a large amount of waste materials. Most of these waste materials are discarded, resulting in waste.

[0004] Therefore, we provide an EPE forming device to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an EPE forming device to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the utility model provides the following technical solution: an EPE forming device, including a feeding barrel and a mixing mechanism, and a mixing mechanism is arranged on one side of the feeding barrel;

[0007] The mixing mechanism includes a whipping component, a feeding component, and a heating barrel. The whipping component is arranged inside the feeding barrel, the feeding component is arranged below the whipping component, and the heating barrel is arranged on one side of the feeding component.

[0008] Preferably, the whipping assembly includes a fixed cutter bar, a rotating shaft, and a cutter. The inner wall of the feeding bucket is fixedly connected to the fixed cutter bar. The rotating shaft is rotatably connected to the inner side of the fixed cutter bar, and the cutter is fixedly connected to the surface of the rotating shaft.

[0009] Preferably, the feeding assembly includes a discharge funnel, a feeding bin, a feeding pipe, and a discharging pipe. The bottom end of the feeding bucket is fixedly connected to the discharge funnel. The bottom end of the discharge funnel is fixedly connected to the feeding bin. A feeding pipe is fixedly arranged on one side of the feeding bin, and the other end of the feeding pipe is fixedly connected to the discharging pipe.

[0010] Preferably, the top end of the heating bucket is fixedly connected to a feed funnel. One side of the bottom end of the heating bucket is fixedly connected to an air inlet pipe, and the other end of the air inlet pipe is fixedly connected to a check valve.

[0011] Preferably, a forming mechanism is arranged on one side of the mixing mechanism. The forming mechanism includes a forming machine and a monoglyceride filling assembly. The forming machine is arranged below the heating bucket, and the monoglyceride filling assembly is arranged on one side of the forming machine.

[0012] Preferably, the forming machine includes a melting material bucket, a connecting pipe, a pressurizing machine, and a nozzle. The melting material bucket is arranged inside the heating bucket. The connecting pipe is arranged on one side of the air inlet pipe. One end of the connecting pipe is fixedly connected to the pressurizing machine, and the pressurizing machine is fixedly connected to a nozzle on one side.

[0013] Preferably, the monoglyceride filling assembly includes a first upper pipe, a liquid pump, a second upper pipe, and a monoglyceride bucket. The first upper pipe is fixedly connected to the top end of the pressurizing machine. The other end of the first upper pipe is flange-connected to the liquid pump. The other end of the liquid pump is flange-connected to the second upper pipe, and the other end of the second upper pipe is fixedly connected to the monoglyceride bucket.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. Through the setting of the mixing mechanism, during use, the staff puts polyethylene particles and the scraps generated in the previous production into the feeding bucket. At the same time, the rotating shaft is rotated to drive the cutter. The cutter strikes the EPE scraps, and at the same time, it pulls the EPE scraps with the fixed cutter bar to break them into small particles, and fully mixes them with the polyethylene particles for the next step of processing.

[0016] 2. Through the setting of the forming mechanism, during use, the EPE scraps and polyethylene particles are heated into a liquid state in the melting material bucket and enter the pressurizing machine through the connecting pipe. At the same time, the liquid pump pumps monoglyceride into the pressurizing machine. After the two are mixed, they are sprayed out from the nozzle to form EPE. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 This is the overall side view structural schematic diagram of the present utility model;

[0019] Figure 3 This is the structural schematic diagram of the material mixing mechanism of the present utility model;

[0020] Figure 4 This is the schematic diagram of the heating barrel of the present utility model.

[0021] Reference numerals in the figure: 1, feeding barrel; 2, material mixing mechanism; 21, whipping component; 211, fixed cutter bar; 212, rotating shaft; 213, cutter; 22, feeding component; 221, discharge funnel; 222, feeding bin; 223, feeding pipe; 224, blanking pipe; 23, heating barrel; 231, feeding funnel; 232, air inlet pipe; 233, check valve; 3, forming mechanism; 31, forming machine; 311, melting material barrel; 312, connecting pipe; 313, pressurizing machine; 314, nozzle; 32, monoglyceride filling component; 321, first upper pipe; 322, liquid pump; 323, second upper pipe; 324, monoglyceride barrel. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0023] Embodiment 1

[0024] Please refer to Figures 1-4 As shown, the present utility model provides a technical solution: a pearl cotton forming device, including a feeding barrel 1 and a material mixing mechanism 2, and a material mixing mechanism 2 is arranged on one side of the feeding barrel 1;

[0025] The material mixing mechanism 2 includes a whipping component 21, a feeding component 22 and a heating barrel 23. A whipping component 21 is arranged inside the feeding barrel 1, a feeding component 22 is arranged below the whipping component 21, and a heating barrel 23 is arranged on one side of the feeding component 22.

[0026] Furthermore, the whipping component 21 includes a fixed cutter bar 211, a rotating shaft 212 and a cutter 213. The inner wall of the feeding barrel 1 is fixedly connected with a fixed cutter bar 211, the inside of the fixed cutter bar 211 is rotatably connected with a rotating shaft 212, and the surface of the rotating shaft 212 is fixedly connected with a cutter 213. Through the setting of the whipping component 21, the mechanism can break up the pearl cotton scraps.

[0027] Further, the feeding assembly 22 includes a discharge funnel 221, a feeding bin 222, a feeding pipe 223 and a blanking pipe 224. The bottom end of the feeding bucket 1 is fixedly connected to the discharge funnel 221. The bottom end of the discharge funnel 221 is fixedly connected to the feeding bin 222. One side of the feeding bin 222 is fixedly provided with the feeding pipe 223. The other end of the feeding pipe 223 is fixedly connected to the blanking pipe 224. Through the setting of the feeding assembly 22, the mechanism can feed polyethylene particles and EPE scraps into the forming mechanism 3.

[0028] Further, the top end of the heating barrel 23 is fixedly connected to a feed funnel 231. One side of the bottom end of the heating barrel 23 is fixedly connected to an intake pipe 232. The other end of the intake pipe 232 is fixedly connected to a check valve 233. Through the setting of the intake pipe 232, the mechanism can introduce external gas into the device to heat the polyethylene particles and EPE scraps.

[0029] Embodiment

[0030] Please refer to Figure 1 、 Figure 2 and Figure 4 As shown in

[0031] As another implementation manner of the present utility model compared with the first embodiment, a forming mechanism 3 is provided on one side of the mixing mechanism 2. The forming mechanism 3 includes a forming machine 31 and a monoglyceride adding assembly 32. A forming machine 31 is provided below the heating barrel 23. A monoglyceride adding assembly 32 is provided on one side of the forming machine 31. Through the setting of the forming mechanism 3, the mechanism can form polyethylene particles and EPE scraps into large EPE.

[0032] Further, the forming machine 31 includes a melting barrel 311, a connecting pipe 312, a pressurizer 313 and a nozzle 314. The melting barrel 311 is arranged inside the heating barrel 23. The connecting pipe 312 is arranged on one side of the intake pipe 232. One end of the connecting pipe 312 is fixedly connected to the pressurizer 313. One side of the pressurizer 313 is fixedly connected to the nozzle 314. Through the setting of the forming machine 31, the mechanism can form EPE.

[0033] Working principle. First, move a pearl cotton forming device to the working position. In the first step, put polyethylene particles and scraps generated in previous production into the feeding hopper 1. In the second step, rotate the rotating shaft 212 to drive the cutting knife 213, which cooperates with the fixed knife rod 211 to break the pearl cotton scraps into small particles. In the third step, the small pearl cotton particles and polyethylene particles enter the feeding bin 222, and the feeding pipe 223 sends the two into the melting barrel 311. In the fourth step, connect the external gas pipeline to the one-way valve 233, and the gas enters the heating barrel 23 to heat the raw materials in the melting barrel 311. In the fifth step, the liquid raw materials enter the pressurizer 313, and the liquid pump 322 starts to send the monoglyceride in the monoglyceride barrel 324 into the pressurizer 313. In the sixth step, the pressurizer 313 sends the raw materials mixed with monoglyceride into the nozzle and sprays them out to form pearl cotton. In this way, the use process of a pearl cotton forming device is completed.

Claims

1. A pearl cotton forming device, comprising a feeding barrel (1) and a mixing mechanism (2), characterized in that: A material mixing mechanism (2) is provided on one side of the feeding barrel (1); The mixing mechanism (2) comprises a whipping component (21), a feeding component (22) and a heating barrel (23); the whipping component (21) is arranged on the inner side of the feeding barrel (1); the feeding component (22) is arranged below the whipping component (21); a heating barrel (23) is arranged on one side of the feeding component (22); the whipping component (21) comprises a fixed knife rod (211), a rotating shaft (212) and a beating knife (213); the inner wall of the feeding barrel (1) is fixedly connected to the fixed knife rod (211); the inner side of the fixed knife rod (211) is rotatably connected to the rotating shaft (212); and the surface of the rotating shaft (212) is fixedly connected to the beating knife (213).

2. A pearl cotton forming device according to claim 1, characterized in that: The feeding assembly (22) comprises a discharge funnel (221), a feeding bin (222), a feeding pipe (223) and a discharge pipe (224); the bottom end of the feeding barrel (1) is fixedly connected to the discharge funnel (221); the bottom end of the discharge funnel (221) is fixedly connected to the feeding bin (222); a feeding pipe (223) is fixedly provided on one side of the feeding bin (222); and the other end of the feeding pipe (223) is fixedly connected to the discharge pipe (224).

3. A pearl cotton forming device according to claim 1, characterized in that: The top end of the heating barrel (23) is fixedly connected to a feeding funnel (231), one side of the bottom end of the heating barrel (23) is fixedly connected to an air intake pipe (232), and the other end of the air intake pipe (232) is fixedly connected to a one-way valve (233).

4. A pearl cotton forming device according to claim 3, characterized in that: A molding mechanism (3) is arranged on one side of the mixing mechanism (2), and the molding mechanism (3) comprises a molding machine (31) and a monoglyceride filling assembly (32). The molding machine (31) is arranged below the heating barrel (23), and a monoglyceride filling assembly (32) is arranged on one side of the molding machine (31).

5. A pearl cotton forming device according to claim 4, characterized in that: The molding machine (31) comprises a melt barrel (311), a connecting pipe (312), a pressurizing machine (313) and a nozzle (314); the melt barrel (311) is arranged inside the heating barrel (23); a connecting pipe (312) is arranged on one side of the air inlet pipe (232); one end of the connecting pipe (312) is fixedly connected to the pressurizing machine (313); and one side of the pressurizing machine (313) is fixedly connected to the nozzle (314).

6. A pearl cotton forming device according to claim 5, characterized in that: The monoglyceride filling assembly (32) comprises an upper tube one (321), a liquid pump (322), an upper tube two (323) and a monoglyceride barrel (324); the top end of the pressurizing machine (313) is fixedly connected to the upper tube one (321); the other end of the upper tube one (321) is flange-connected to the liquid pump (322); the other end of the liquid pump (322) is flange-connected to the upper tube two (323); the other end of the upper tube two (323) is fixedly connected to the monoglyceride barrel (324).

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