Double-station workbench for solid tire

By designing a solid tire dual-station workbench and using a linear displacement mechanism to drive the solid tire mold to switch between the workbenches, the safety hazards of workers when loading solid fetal embryos are solved, the workers' complete safe operating environment is achieved, and the convenience of operation is improved.

CN223013959UActive Publication Date: 2025-06-24SAILUO JIAYU (QINGDAO) MASCH CO LTD
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Patent Information

Application Number
CN202422076484.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-24
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

Since a relatively closed space is formed between the solid fetal mold and the lifting plate, workers have safety risks when filling the solid fetal embryo, and may be subject to squeeze damage caused by the failure of the lifting cylinder.

Method used

A solid tire double station workbench was designed. By setting up No. 1 workbench, No. 2 workbench, guide rail, slide table and solid tire mold, the linear displacement mechanism is used to drive the solid tire mold to switch position between No. 1 and No. 2 workbench to realize the loading and compression operation of fetal embryos and ensure that workers work in a safe environment.

Benefits of technology

Through this design, the worker is completely in a safe environment when loading and operating the solid fetal embryo, avoiding the safety risks caused by lifting cylinder failure, and the workbench is designed so that the upper part is not closed, making it convenient for forklifts and driving operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a solid tire double-station working table, and particularly relates to the technical field of solid tire vulcanizing machines, the solid tire double-station working table comprises a working frame and a main vulcanizing machine body arranged in the working frame, and the top surface of the working frame is connected with a lifting plate in a sliding manner. The movable seat slides by driving an external driving source, so that the position of a solid tire mold on the sliding table can be switched between the first workbench and the second workbench under the guidance of the guide rail, and the work of taking out a solid tire product, filling a solid tire billet and the like is carried out on the first workbench; and the operation of straightening and pressing the embryo is realized on the second working table, so that workers are completely in a safe environment, and the upper part of the first working table is not closed, so that the purposes of more convenience in forklift and traveling are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of x solid tire vulcanizers, and more specifically, to a double-station workbench for solid tires. Background Art

[0002] A solid tire vulcanizer is a device used for vulcanizing solid tires. It has functions such as heating and pressurizing, which can cause the tire rubber compound to undergo a vulcanization reaction under certain temperature and pressure conditions, thereby forming a solid tire with specific properties and shapes.

[0003] In recent years, with the increasing demand in the industrial field, the demand for solid tire products at home and abroad has increased sharply. When the existing solid tire mold is produced, after the solid tire mold is pulled out from the main vulcanizer to the outer workbench, the upper mold cover is driven by the lifting cylinder and rises with the lifting plate to open, and then starts to load the solid tire embryo. After the embryo is loaded, the lifting cylinder descends, and a certain pressure is given by the hydraulic oil pump, which can play the role of straightening and pressing the embryo.

[0004] However, when workers load the solid tire embryo, since a relatively enclosed space is formed between the solid tire mold and the lifting plate, workers need to reach under the lifting plate to load it. If the lifting cylinder fails, such as suddenly dropping out of control, it may cause extrusion injuries to the workers loading the embryo, having a certain safety risk. Summary of the Utility Model

[0005] In order to overcome the above-mentioned defects of the prior art, the embodiment of the present utility model provides a double-station workbench for solid tires. The technical problem to be solved by the present utility model is that there are safety hazards when workers load the solid tire embryo because a relatively enclosed space is formed between the solid tire mold and the lifting plate.

[0006] In order to achieve the above purpose, the present utility model adopts the following technical solutions:

[0007] The double-station workbench for solid tires includes a workbench frame and a main vulcanizer body installed inside the workbench frame. The top surface of the workbench frame is slidably connected with a lifting plate. The workbench frame drives the lifting plate to slide through a lifting mechanism. The bottom surface of the lifting plate is fixedly installed with an upper mold cover. The top surface of the workbench frame is fixedly installed with a support seat. The top surface of the support seat is respectively fixedly installed with a first workbench and a second workbench. The top surface of the support seat is slidably connected with a sliding table. The support seat drives the sliding table to slide through a linear displacement mechanism. The top surface of the sliding table is fixedly installed with a solid tire mold.

[0008] Such as Figure 1-2As shown, the specific implementation method is as follows: By setting up a lifting mechanism, the upper mold cover can correct and press the embryo. By setting up the first workbench and the second workbench, the solid tire embryo can be pressed on the second workbench, and the solid tire embryo can be loaded on the first workbench. Through the linear displacement mechanism, the solid tire mold is driven to move between the first workbench and the second workbench.

[0009] In a preferred embodiment, the linear displacement device includes a moving seat, and the moving seat is slidably connected to the top surface of the support seat. The side surface of the moving seat is fixedly connected to the sliding table through a buckle device.

[0010] In a preferred embodiment, two guide rails are symmetrically installed on the top surface of the support seat, and each guide rail is slidably connected to the sliding table and also slidably connected to the moving seat.

[0011] In a preferred embodiment, the lifting mechanism includes a lifting cylinder, and the lifting cylinder is fixedly installed on the top surface of the lifting plate.

[0012] In a preferred embodiment, the second workbench is located directly below the upper mold cover, and the top surface of the first workbench is in an open state.

[0013] In a preferred embodiment, a plurality of guide columns are symmetrically installed on the top surface of the support seat, and each guide column is slidably connected to the upper mold cover and also slidably connected to the lifting plate.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. By setting up devices such as the first workbench, the second workbench, guide rails, sliding tables, and solid tire molds, the present utility model realizes the sliding of the moving seat by driving an external drive source, so that the solid tire mold on the sliding table can be switched in position between the first workbench and the second workbench through the guidance of the guide rails. By taking out the solid tire products and loading the solid tire embryos on the first workbench, the operations of correcting and pressing the embryo are realized on the second workbench. Thus, the worker is completely in a safe environment, and the top of the first workbench is not enclosed, which is more convenient for forklifts and cranes. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the solid tire double-station workbench proposed by the present utility model;

[0017] Figure 2 is a schematic structural diagram of the moving seat of the solid tire double-station workbench proposed by the present utility model.

[0018] In the figure: 1 working frame, 2 main vulcanizer body, 3 support base, 4 first workbench, 5 second workbench, 6 solid tire mold, 7 upper mold cover, 8 guide post, 9 lifting cylinder, 10 lifting plate, 11 sliding table, 12 guide rail, 13 moving seat, 14 buckle device. Detailed implementation mode

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] Refer to Figure 1-2 , a solid tire double-station workbench, including a working frame 1 and a main vulcanizer body 2 installed inside the working frame 1. A lifting plate 10 is slidably connected to the top surface of the working frame 1. The working frame 1 drives the lifting plate 10 to slide through a lifting mechanism. The bottom surface of the lifting plate 10 is fixedly installed with an upper mold cover 7. A support base 3 is fixedly installed on the top surface of the working frame 1. A first workbench 4 and a second workbench 5 are respectively fixedly installed on the top surface of the support base 3. A sliding table 11 is slidably connected to the top surface of the support base 3. The support base 3 drives the sliding table 11 to slide through a linear displacement mechanism. A solid tire mold 6 is fixedly installed on the top surface of the sliding table 11.

[0021] As Figure 1-2 shown, the specific implementation method is as follows: By setting a lifting mechanism, the upper mold cover 7 can correct and press the embryo. By setting the first workbench 4 and the second workbench 5, the solid tire embryo can be pressed on the second workbench 5, and the solid tire embryo can be loaded on the first workbench 4. Through the linear displacement mechanism, the solid tire mold 6 is driven to move between the first workbench 4 and the second workbench 5.

[0022] The linear displacement device includes a moving seat 13, and the moving seat 13 is slidably connected to the top surface of the support base 3. The side surface of the moving seat 13 is fixedly connected to the sliding table 11 through a buckle device 14.

[0023] It is worth noting that the driving source of the moving seat 13 is driven by an external driving source, and the buckle device 14 is a detachable device. Therefore, when the sliding table 11 is damaged, it can be conveniently replaced.

[0024] Two guide rails 12 are symmetrically installed on the top surface of the support base 3. Each guide rail 12 is slidably connected to the sliding table 11 and each guide rail 12 is also slidably connected to the moving seat 13.

[0025] The provision of the guide rail 12 can provide stable support and guidance for the movement of the moving seat 13 and the sliding table 11, ensuring linear movement in a specific direction and reducing shaking and deviation during the movement.

[0026] The lifting mechanism includes a lifting cylinder 9, and the lifting cylinder 9 is fixedly installed on the top surface of the lifting plate 10.

[0027] The second workbench 5 is located directly below the upper die cover 7, and the top surface of the first workbench 4 is in an open state.

[0028] By performing operations such as loading the tire embryo on the top surface of the first workbench 4, the worker is completely in a safe environment, and since the upper part is not enclosed, it is more convenient for operations such as forklifts and overhead cranes.

[0029] A plurality of guide columns 8 are symmetrically installed on the top surface of the support base 3, and each guide column 8 is slidably connected to the upper die cover 7 and each guide column 8 is also slidably connected to the lifting plate 10.

[0030] The guide column 8 provides stable support and guidance for the movement of the upper die cover 7 and the lifting plate 10.

[0031] When the present utility model is in use, first, when the solid tire mold 6 is pulled out from the main vulcanizer body 2 to the external workbench, the moving seat 13 can be driven to move by an external drive source first, and then the sliding table 11 is pulled to slide on the guide rail 12 through the buckle device 14, and then it is pulled to the top surface of the first workbench 4, so that operations such as taking out the solid tire product and loading the solid tire embryo can be carried out here. The worker is completely in a safe environment, and since the upper part is not enclosed, it is more convenient for operations such as forklifts and overhead cranes;

[0032] After loading is completed, the moving seat 13 is driven to slide again, so that it slides to the top surface of the second workbench 5, and then the lifting cylinder 9 is started to drive the upper die cover 7 to descend through the lifting plate 10, so as to achieve the effect of straightening and pressing the tire embryo.

[0033] Only some exemplary embodiments of the present utility model have been described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present utility model, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present utility model.

Claims

1. A double-station workbench for solid tires, comprising a work frame (1) and a main vulcanizer body (2) installed inside the work frame (1), characterized in that: The top surface of the working frame (1) is slidably connected to a lifting plate (10), and the working frame (1) drives the lifting plate (10) to slide through a lifting mechanism, and an upper mold cover (7) is fixedly installed on the bottom surface of the lifting plate (10), and a support seat (3) is fixedly installed on the top surface of the working frame (1), and a No. 1 workbench (4) and a No. 2 workbench (5) are fixedly installed on the top surface of the support seat (3), respectively, and a slide (11) is slidably connected to the top surface of the support seat (3), and the slide (11) is driven to slide by a linear displacement mechanism, and a solid tire mold (6) is fixedly installed on the top surface of the slide (11).

2. The solid tire double-station workbench according to claim 1, characterized in that: The linear displacement mechanism comprises a moving seat (13), and the moving seat (13) is slidably connected to the top surface of the supporting seat (3), and the side surface of the moving seat (13) is fixedly connected to the slide table (11) through a snap-fit ​​device (14).

3. The solid tire double-station workbench according to claim 2, characterized in that: Two guide rails (12) are symmetrically mounted on the top surface of the support seat (3), and each guide rail (12) is slidably connected to the slide table (11), and each guide rail (12) is slidably connected to the moving seat (13).

4. The solid tire double-station workbench according to claim 3, characterized in that: The lifting mechanism comprises a lifting cylinder (9), and the lifting cylinder (9) is fixedly mounted on the top surface of the lifting plate (10).

5. The solid tire double-station workbench according to claim 4, characterized in that: The second workbench (5) is located directly below the upper mold cover (7), and the top surface of the first workbench (4) is in an open state.

6. The solid tire double-station workbench according to claim 5, characterized in that: A plurality of guide pillars (8) are symmetrically mounted on the top surface of the support seat (3), and each guide pillar (8) is slidably connected to the upper mold cover (7), and each guide pillar (8) is slidably connected to the lifting plate (10).