Novel solid tire vulcanizing machine

Abstract

The utility model provides a novel solid tire vulcanizing machine which comprises a main machine and an auxiliary machine connected with the main machine, and the main machine comprises a plurality of sets of liftable mold supporting frames and is driven by a jacking system; the auxiliary machine comprises a second tire taking mechanism; the second tire taking mechanism is connected with the lifting system, and the lifting system drives the second tire taking mechanism to ascend or descend; a first tire taking mechanism is arranged below the second tire taking mechanism, and the mold is opened through an ejection mechanism; the first tire taking mechanism is mounted on the transverse moving mechanism in a sliding manner; and the first tire taking mechanism can transversely move. Through the arrangement of the first tire taking mechanism and the second tire taking mechanism, when a solid tire mold placed on the mold bearing frame of the main machine is lifted to the same height as the second tire taking mechanism, the solid tire mold is pushed to the second tire taking mechanism through an external manipulator or a worker, and the mold is transferred through the first tire taking mechanism; and compared with manual tire taking, the tire taking device is more convenient and higher in efficiency.

Description

Technical Field

[0001] The utility model belongs to the technical field of rubber solid tire manufacturing, and particularly relates to a new solid tire vulcanizer. Background Art

[0002] A solid tire vulcanizer is a device specifically used for vulcanizing solid tires. The solid tire vulcanizer includes a heating system, a pressure system, a mold, a bracket and a frame combination. When a solid tire is vulcanized and formed, mainly through the staff, the unvulcanized solid tire is placed into the mold away from it. After the solid tire is vulcanized by the vulcanizer, then the staff takes out the vulcanized solid tire from the mold.

[0003] However, due to the large volume of the solid tire, when the staff takes out the solid tire manually, the efficiency is low, and it is more inconvenient when taking out. Summary of the Utility Model

[0004] In view of the problems existing in the background art, on the one hand, the utility model provides a new solid tire vulcanizer, which includes a main machine and an auxiliary machine connected thereto. The main machine includes multiple groups of mold support brackets that can be lifted and lowered and are driven by a jacking system; the auxiliary machine includes a second tire taking mechanism; the second tire taking mechanism is connected to a lifting system, and the second tire taking mechanism is driven to rise or fall by the lifting system; a first tire taking mechanism is arranged below the second tire taking mechanism and the mold is opened by a jacking mechanism; the first tire taking mechanism is slidably installed on a transverse moving mechanism; so that the first tire taking mechanism can move horizontally.

[0005] Optionally, guide columns are installed on the lifting system. Four groups of guide columns are used, and brackets are fixedly installed at the top ends of the guide columns. Connecting rods are installed on the brackets near the main machine, and the other ends of the connecting rods are installed on the outer wall of the main machine.

[0006] Optionally, the second tire taking mechanism includes a mounting seat, and guide columns are slidably installed on the mounting seat.

[0007] Optionally, a connecting plate is arranged between adjacent two groups of mounting seats, and the two ends of the connecting plate are respectively welded to the side end faces of the adjacent mounting seats, and the extending end of a hydraulic cylinder is connected to the end face of the connecting plate near the frame.

[0008] Optionally, L-shaped support connecting plates are welded on the side end faces of adjacent two groups of mounting seats, and a supporting plate is fixedly installed on the horizontal supporting plate of the support connecting plate. Auxiliary plates are placed on the supporting plate and are fixedly connected by fastening screws.

[0009] Optionally, the transverse moving mechanism includes a lead screw, and a moving seat is slidably installed on the lead screw.

[0010] Optionally, a support base is installed on the cross bar on one side of the lateral movement mechanism, a support pillar is installed in the positioning hole of the support base, and the end face of the support pillar abuts against the side end face of the pallet.

[0011] Optionally, a support wheel is installed on the side end face of the cross bar, and the top end face of the support wheel abuts against the bottom end face of the pallet.

[0012] Optionally, the ejection mechanism includes a base, at least one set of ejection oil cylinders are installed on the base, and a through hole for the extended end of the ejection oil cylinder to extend is provided on the pallet.

[0013] In summary, the beneficial effects of the present utility model are as follows:

[0014] (1) By providing the first tire picking mechanism and the second tire picking mechanism in the present utility model, when the solid tire mold placed on the mold support bracket of the main machine is lifted to the same height as the second tire picking mechanism, the solid tire mold is pushed onto the second tire picking mechanism by an external manipulator or a worker, and the mold is transferred by the first tire picking mechanism. Compared with manual tire picking, it is more convenient and has higher efficiency.

[0015] (2) In the present utility model, since the end face of the support pillar abuts against the side end face of the pallet, and the pallet is placed on the support wheel, when the pallet moves laterally, the moving seat can be better prevented from shifting, improving stability. Description of the Drawings

[0016] Figure 1 is a schematic diagram of the overall structure of an embodiment of the novel solid tire vulcanizer of the present utility model;

[0017] Figure 2 is the novel of the present utility model Figure 1 partial structure schematic diagram;

[0018] Figure 3 is a partial structure schematic diagram of an embodiment of the novel solid tire vulcanizer of the present utility model;

[0019] Figure 4 is the present utility model Figure 3 enlarged view of the structure at position A;

[0020] Figure 5 is the present utility model Figure 3 enlarged view of the structure at position B.

[0021] Reference Signs:

[0022] 100, solid tire vulcanizer;

[0023] 10, main machine;

[0024] 201. Connecting rod; 202. Bracket

[0025] 30. Lifting system; 301. Guide post

[0026] 40. Hydraulic cylinder

[0027] 50. First tire-taking mechanism; 501. Through hole; 502. Support plate

[0028] 60. Second tire-taking mechanism; 601. Auxiliary plate; 602. Connecting plate; 603. Mounting seat; 604. Support connecting plate; 605. Supporting plate

[0029] 70. Jacking system

[0030] 80. Ejecting mechanism; 801. Ejecting oil cylinder; 802. Base

[0031] 90. Transverse moving mechanism; 901. Moving seat; 902. Guide rail; 903. Lead screw; 904. Cross bar; 905. Support pillar; 906. Support seat; 907. Support wheel Detailed implementation manners

[0032] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and specific embodiments. Although exemplary embodiments are disclosed in the drawings, it should be understood that the present utility model can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present utility model and to convey the concept of the present utility model completely to those skilled in the art.

[0033] In the description of this specification, the descriptions referring to terms such as "certain embodiments", "one embodiment", "some embodiments", "examples", "specific examples", or "some examples", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, without conflict, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0034] In the present utility model, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance; the term "a plurality" means two or more, unless otherwise clearly defined. Terms such as "installed", "connected", "joined", and "fixed" should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "joined" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0035] As Figures 1 to 5 shown, this embodiment provides a new type of solid tire vulcanizer 100, which includes a main machine 1 and an auxiliary machine connected thereto. The main machine 1 includes multiple sets of liftable mold support brackets and is driven by a jacking system 70. The jacking system 70 uses jacking cylinders, and multiple solid tires can be vulcanized simultaneously within the main machine 1. The auxiliary machine includes a second tire taking mechanism 60; the second tire taking mechanism 60 is connected to a lifting system 30, and the lifting system 30 drives the second tire taking mechanism 60 to rise or fall; a first tire taking mechanism 50 is provided below the second tire taking mechanism 60, and the mold is opened by an ejecting mechanism 80; the first tire taking mechanism 50 is slidably installed on the transverse moving mechanism 90; so that the first tire taking mechanism 50 can move horizontally.

[0036] In this embodiment, by providing the first tire taking mechanism 50 and the second tire taking mechanism 60, when the solid tire mold placed on the mold support bracket of the main machine is lifted to the same height as the second tire taking mechanism 60, the solid tire mold is pushed onto the second tire taking mechanism 60 by an external manipulator or a worker, and the mold is transferred by the first tire taking mechanism 50. Compared with manual tire taking, it is more convenient and has higher efficiency.

[0037] Please refer to Figure 1 shown, the auxiliary machine includes a frame, and the lifting system 30 is fixedly installed on the frame by a fixed connection method such as fastening screws. A guide post 301 is fixedly installed on the lifting system 30. Four sets of the guide posts 301 are provided, and a bracket 202 is fixedly installed at the top of the guide post 301. A connecting rod 201 is fixedly installed on the bracket 202 near the position of the main machine 10 by a fixed connection method such as fastening screws, and the other end of the connecting rod 201 is fixedly installed on the outer wall of the main machine 10 by a fastening screw.

[0038] In this embodiment, the connection between the main machine and the auxiliary machine is realized through the connecting rod 201.

[0039] Please refer to Figure 2As shown, the second tire removing mechanism 60 includes a mounting seat 603 , and a guide column 301 is slidably mounted on the mounting seat 603 , so that the mounting seat 603 can move up and down on the guide column 301 .

[0040] A connecting plate 602 is provided between two adjacent groups of mounting seats 603, and the two ends of the connecting plate 602 are respectively welded to the side end faces of the adjacent mounting seats 603, and the end face of the connecting plate 602 close to the frame position is connected to the protruding end of the hydraulic cylinder 40 by fastening screws, and the other end of the hydraulic cylinder 40 is fixedly mounted on the frame by fastening screws.

[0041] Furthermore, an L-shaped support connecting plate 604 is welded on the side end faces of the two adjacent groups of the mounting seats 603, and a supporting plate 605 is fixedly installed on the transverse support plate of the supporting connecting plate 604. The supporting plate 605 is used to place the auxiliary plate 601 and is fixedly connected by tightening screws.

[0042] In this embodiment, by starting the hydraulic cylinder 40, the extended end of the hydraulic cylinder 40 extends out to drive the auxiliary plate 601 disposed on the mounting seat 603 to adjust its height.

[0043] See also Figure 2 and Figure 3 As shown, the transverse moving mechanism 90 includes a lead screw 903, and a moving seat 901 is slidably mounted on the lead screw 903, and the moving seat 901 has a built-in driving system. By starting the moving seat, the moving seat can move longitudinally on the lead screw 903; a support plate 502 is fixedly mounted on the moving seat 901 by fastening screws.

[0044] In this embodiment, the driving system built into the moving seat drives the moving seat to drive the support plate 502 to move along the longitudinal direction of the lead screw 901.

[0045] In order to prevent the mobile seat from deflecting during actual application, please refer to Figure 4 As shown, a cross bar 904 is provided on one side of the horizontal moving mechanism 90, and the cross bar 904 is fixedly mounted on the frame of the auxiliary machine by fastening screws, and a support seat 906 is fixedly mounted on the cross bar by fastening screws, and a pillar 905 is installed in the positioning hole of the support seat 906, and the end face of the pillar 905 is in conflict with the side end face of the support plate 502.

[0046] Furthermore, a support wheel 907 is fixedly mounted on the side end surface of the cross bar 904 , and the top end surface of the support wheel 907 is in contact with the bottom end surface of the support plate 502 , so that the support wheel 907 plays a certain supporting role on the support plate 502 .

[0047] In this embodiment, since the end face of the support column 905 abuts against the side end face of the supporting plate 502, and a supporting plate is placed on the supporting wheel 907, when the supporting plate moves laterally, it can better prevent the moving seat from shifting, improving stability.

[0048] For easy demolding, please refer to Figure 2 and Figure 3 As shown, the ejection mechanism 80 includes a base 802, and at least one set of ejection cylinders 801 are fixedly installed on the base 802 by means of fixed connection such as fastening screws, and a through hole 501 for the extending end of the ejection cylinder 801 to extend is formed on the supporting plate 502.

[0049] In this embodiment, by starting the ejection cylinder 801, the extending end of the ejection cylinder 801 passes through the through hole 501, thereby facilitating the ejection of the product (solid tire) therefrom.

[0050] The usage process and working principle of the present utility model are as follows:

[0051] When the present utility model is in use, a solid tire as the molded product is obtained through the main machine, and then the hydraulic cylinder 40 is started. At this time, the extending end of the hydraulic cylinder 40 extends to drive the auxiliary plate 601 provided on the mounting seat 603 to adjust to a suitable position. The mold in the main machine is transferred to the auxiliary plate 601 by using an external pushing device, and then the mold is transferred to the supporting plate 502 of the first tire-taking mechanism by an external manipulator or staff. Since the two sides of the first tire-taking mechanism and the second tire-taking mechanism are non-closed at this time, it is more convenient for the staff to operate;

[0052] At the same time, the mold is driven out by the supporting plate 502, and then the ejection cylinder 801 is started. The extending end of the ejection cylinder 801 passes through the through hole 501, thereby facilitating the ejection of the product (solid tire) therefrom.

[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not restrictive. Although the present utility model has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that any modification or equivalent replacement of the technical solutions of the present utility model does not depart from the spirit and scope of the technical solutions of the present utility model, and they should all be covered within the scope of the claims of the present utility model.

Claims

1. New solid tire vulcanizing machine, characterized by: It includes a main machine and an auxiliary machine connected thereto, wherein the main machine includes a plurality of groups of mold support frames that can be raised and lowered and is driven by a lifting system; the auxiliary machine includes a second tire taking mechanism; the second tire taking mechanism is connected to the lifting system and is driven to rise or fall by the lifting system; a first tire taking mechanism is arranged below the second tire taking mechanism and the mold is opened by an ejection mechanism; the first tire taking mechanism is slidably mounted on a lateral moving mechanism, so that the first tire taking mechanism can move laterally.

2. The novel solid tire vulcanizer according to claim 1, characterized in that: Guide columns are installed on the lifting system. The guide columns are arranged in four groups, and brackets are fixedly installed on the top of the guide columns. A connecting rod is installed on the bracket near the main machine, and the other end of the connecting rod is installed on the outer wall of the main machine.

3. The novel solid tire vulcanizer according to claim 1, characterized in that: The second tire taking mechanism comprises a mounting seat, and a guide column is slidably mounted on the mounting seat.

4. The novel solid tire vulcanizer according to claim 3, characterized in that: A connecting plate is arranged between two adjacent groups of mounting seats, and both ends of the connecting plate are respectively welded to the side end surfaces of the adjacent mounting seats, and the protruding end of the hydraulic cylinder is connected to the end surface of the connecting plate near the frame position.

5. The novel solid tire vulcanizer according to claim 3, characterized in that: An L-shaped support connecting plate is welded on the side end surfaces of the two adjacent groups of mounting seats, and a supporting plate is fixedly installed on the transverse support plate of the supporting connecting plate. The supporting plate is used to place the auxiliary plate and is fixedly connected by tightening screws.

6. The novel solid tire vulcanizer according to claim 1, characterized in that: The lateral movement mechanism comprises a lead screw, and a moving seat is slidably mounted on the lead screw.

7. The novel solid tire vulcanizer according to claim 1, characterized in that: A support seat is installed on the cross bar at one side of the lateral moving mechanism, and a pillar is installed in the positioning hole of the support seat, and the end surface of the pillar is in conflict with the end surface of the side portion of the support plate.

8. The novel solid tire vulcanizer according to claim 7, characterized in that: A supporting wheel is installed on the side end surface of the cross bar, and the top end surface of the supporting wheel is in conflict with the bottom end surface of the supporting plate.

9. The novel solid tire vulcanizer according to claim 1 or 8, characterized in that: The ejection mechanism comprises a base, and at least one group of ejection oil cylinders is installed on the base, and a through hole for the extended end of the ejection oil cylinder to extend out is opened on the supporting plate.

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