Self-loading and unloading type garbage truck

By designing a simple and compact self-loading and unloading garbage truck structure and an automated self-loading and unloading system, the existing garbage truck has been solved, with a more efficient and safer garbage disposal process.

CN223015508UActive Publication Date: 2025-06-24CLW AUTOMOBILE GRP CO LTD
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Patent Information

Application Number
CN202422050053.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-24
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

The existing self-loading and unloading garbage trucks have complex structures, large weight, high manufacturing and maintenance costs, complex loading and unloading operations, and performance needs to be improved.

Method used

A self-loading and unloading garbage truck was designed, adopting a simple and compact structure, including a car chassis, carriage and self-loading and unloading system. The self-loading and unloading system consists of a mounting frame, a hinged flip frame, a flip cylinder and a lifting cylinder. The automatic mounting, flip and dumping of the trash can is achieved through hydraulic control.

Benefits of technology

It realizes a self-loading and unloading garbage truck with simple structure, light weight and low manufacturing and maintenance costs. The loading and unloading actions are simplified and the degree of automation is high, which improves the performance and safety of the garbage truck.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a self-loading and unloading garbage truck, which relates to the technical field of garbage trucks and comprises an automobile chassis and a carriage arranged on the automobile chassis, and a self-loading and unloading system is arranged at the tail of the carriage on the automobile chassis. The self-loading and unloading system comprises a mounting frame fixed to the automobile chassis, a turnover frame hinged to the mounting frame, a turnover oil cylinder driving the turnover frame to turn over and a lifting oil cylinder driving the compartment to turn over. The overturning frame comprises a driving arm, a driven arm, a barrel hanging frame and a barrel clamping mechanism arranged on the barrel hanging frame; the barrel clamping mechanism comprises a slidable barrel hanging plate, a lifting oil cylinder with the two ends hinged to the barrel hanging frame and the barrel hanging plate respectively, and a barrel clamping plate fixed to the top of the barrel hanging frame and vertically corresponding to the barrel hanging plate. By arranging the self-loading and unloading system, the performance of the small-sized self-loading and unloading garbage truck in the actual use process is improved, the whole structural design is reasonable and compact, the structure is simple and practical, the garbage can be mechanically and automatically loaded and unloaded, and the garbage transportation is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of garbage trucks, in particular to a self-loading and unloading garbage truck. Background Technique

[0002] The self-loading and unloading garbage truck is a special vehicle for environmental sanitation, which can automatically load, transport and dump garbage in cooperation with the garbage bin for collecting garbage. The small self-loading and unloading garbage truck is one of the important tools for the collection and transportation of urban residential garbage.

[0003] In the prior art, most self-loading and unloading garbage trucks are relatively complex in structure, and their own weight will also increase the work done by the oil cylinder. Moreover, the actions of loading and unloading garbage are complex, and the manufacturing and maintenance costs are relatively high. Therefore, the performance of the self-loading and unloading garbage truck in the actual use process still needs to be further improved. Content of the Utility Model

[0004] The purpose of the utility model is to provide a self-loading and unloading garbage truck, which is used to further improve the performance of the small self-loading and unloading garbage truck in the actual use process.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a self-loading and unloading garbage truck, including an automobile chassis and a carriage arranged on the automobile chassis, and the tail end of the carriage is shrunk forward at the bottom to form an inclined surface. The top of the carriage tail is a feeding port. A self-loading and unloading system is arranged at the tail of the carriage on the automobile chassis. The self-loading and unloading system includes a mounting frame fixed on the automobile chassis, a turning frame hinged on the mounting frame, a turning oil cylinder for driving the turning frame to turn, and a lifting oil cylinder for driving the carriage to turn. One end of the lifting oil cylinder is hinged to the bottom of the carriage tail end, and the other end is hinged to the middle of the mounting frame, and the lifting oil cylinder is located above the turning oil cylinder;

[0006] The turning frame includes a driving arm, a driven arm, a bucket hanging frame and a bucket clamping mechanism arranged on the bucket hanging frame. The tops of the driving arm and the driven arm are hinged to the mounting frame one in front and one behind, and the middle upper part of the carriage tail end is hinged to the mounting frame and is hinged to the top end of the driven arm on the same axis. The bottoms of the driving arm and the driven arm are hinged to the bucket hanging frame one below and one above. The driving arm, the driven arm and the bucket hanging frame hinged on the mounting frame together form a crank-rocker mechanism. The upper end of the turning oil cylinder is hinged to the middle upper part of the driving arm, and the lower end is obliquely hinged to the automobile chassis forward;

[0007] The bucket clamping mechanism includes a slidable bucket hanging plate, a lifting oil cylinder with two ends respectively hinged to the bucket hanging frame and the bucket hanging plate, and a bucket clamping plate fixed on the top of the bucket hanging frame and corresponding to the bucket hanging plate up and down. The bucket hanging plate is driven by the lifting oil cylinder to slide upward and clamp the top of the garbage bin with the bucket clamping plate.

[0008] Preferably, the straight-line distance between the two ends of the driving arm is greater than the straight-line distance between the two ends of the driven arm, and both the driving arm and the driven arm are curved rods.

[0009] Preferably, the upward flipping angle of the flipping frame is 145°.

[0010] Preferably, the upward flipping angle of the carriage is 80°.

[0011] Preferably, oil cylinder outriggers are provided on the vehicle chassis and can be jacked downward to support on the ground.

[0012] Preferably, the trash can hanging plate hangs the trash can by a vertical plate protruding upward.

[0013] The utility model provides a self-loading and unloading garbage truck, which has the following beneficial effects:

[0014] 1. The overall structure is designed reasonably and compactly, with a simple and practical structure. The weight is relatively light, reducing the work done during the driving process of each oil cylinder. Moreover, the actions and working processes of loading and unloading garbage are simple. Each action of the self-loading and unloading system can be completed by only one oil cylinder driving, with fewer hydraulic control pipelines, and the manufacturing and maintenance costs are low;

[0015] 2. The loading and unloading of garbage is automated. It can mechanically and automatically load and unload garbage. By adopting a low-position trash can hanging and raising the trash can hanging plate and the upper clamping plate to clamp the trash can one up and one down, the hanging and unloading of the trash can are simple. The trash can can be easily hung and unloaded on the ground, reducing the manual assistance steps. And clamping the trash can and then lifting it to pour out the garbage ensures the stability and balance when dumping the trash can, improving safety;

[0016] 3. It realizes garbage transportation, effectively preventing the pollution of garbage to people and the environment, eliminating the trouble of manual loading and unloading of garbage. The hinge position of the lifting oil cylinder and the design of the carriage have a large dumping angle for the carriage, and the action stroke of the lifting oil cylinder is short, which is more stable while saving the stroke. The hinge position of the flipping oil cylinder and the design of the flipping frame of the crank-rocker mechanism have a large dumping angle for the trash can, and the dumping angles of the carriage and the trash can are large, improving the completeness of the garbage dumping work. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the trash can dumping of the utility model;

[0019] Figure 3 It is a schematic diagram of the carriage dumping of the utility model;

[0020] Figure 4 It is a schematic diagram of the structure at the position of the flipping frame of the utility model;

[0021] Figure 5 It is a schematic diagram of the structure of the driving arm and the driven arm of the utility model;

[0022] Figure 6 This is the open state diagram of the barrel clamping mechanism of the present utility model;

[0023] Figure 7 This is the closed state diagram of the barrel clamping mechanism of the present utility model;

[0024] Figure 8 This is the schematic diagram of the barrel hanging rack of the present utility model;

[0025] Figure 9 This is the schematic diagram of the barrel hanging plate of the present utility model.

[0026] In the figure: 1. Vehicle chassis; 2. Compartment; 3. Self-loading and unloading system; 31. Mounting rack; 32. Tipping frame; 321. Active arm; 322. Driven arm; 323. Barrel hanging rack; 324. Barrel clamping mechanism; 3241. Barrel hanging plate; 3242. Lifting oil cylinder; 3243. Barrel clamping plate; 33. Tipping oil cylinder; 34. Lifting oil cylinder; 4. Garbage bin; 5. Oil cylinder support leg. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Such as Figures 1-9As shown in the figure, the present utility model provides a technical solution: a self-loading and unloading garbage truck, which includes an automobile chassis 1 and a carriage 2 disposed on the automobile chassis 1. The tail end of the carriage 2 is retracted forward at the bottom to form an inclined surface. The top of the tail of the carriage 2 is a feeding port. A self-loading and unloading system 3 is disposed at the tail of the carriage 2 on the automobile chassis 1. The self-loading and unloading system 3 includes a mounting frame 31 fixed to the automobile chassis 1, a tipping frame 32 hinged to the mounting frame 31, a tipping oil cylinder 33 for driving the tipping frame 32 to tip, and a lifting oil cylinder 34 for driving the carriage 2 to tip. The angle at which the carriage 2 is driven by the lifting oil cylinder 34 to tip upward is 80°. One end of the lifting oil cylinder 34 is hinged to the bottom of the tail end of the carriage 2, and the other end is hinged to the middle of the mounting frame 31. Moreover, the lifting oil cylinder 34 is located above the front of the tipping oil cylinder 33. An oil cylinder support leg 5 is disposed on the automobile chassis 1, which can be jacked downward to support on the ground to maintain the balance and stability of the vehicle when the carriage 2 tips upward. The tipping of the tipping frame 32 of the self-loading and unloading system 3 and the tipping of the carriage 2 can be completed by only one oil cylinder each, with fewer hydraulic control pipelines, lower manufacturing and maintenance costs. The hinged position of the lifting oil cylinder 34 and the design of the carriage 2 result in a large tipping angle of the carriage 2, a short action stroke of the lifting oil cylinder 34, which is more stable while saving the stroke, and a large tipping angle of the carriage 2, improving the completeness of the garbage tipping work;

[0029] The angle at which the tipping frame 32 is driven by the tipping oil cylinder 33 to tip upward is 145°. The tipping frame 32 includes a driving arm 321, a driven arm 322, a bucket hanging frame 323, and a bucket clamping mechanism 324 disposed on the bucket hanging frame 323. The linear distance between the two ends of the driving arm 321 is greater than the linear distance between the two ends of the driven arm 322. Both the driving arm 321 and the driven arm 322 are curved rods. The tops of the driving arm 321 and the driven arm 322 are hinged to the mounting frame 31 one after the other, and the middle upper part of the tail end of the carriage 2 is hinged to the mounting frame 31 and is hinged to the same axis as the top end of the driven arm 322. The bottom ends of the driving arm 321 and the driven arm 322 are hinged to the bucket hanging frame 323 one above the other. The driving arm 321, the driven arm 322, and the bucket hanging frame 323 hinged to the mounting frame 31 together form a crank-rocker mechanism. The upper end of the tipping oil cylinder 33 is hinged to the middle upper part of the driving arm 321, and the lower end is obliquely hinged forward to the automobile chassis 1. The hinged position of the tipping oil cylinder 33 and the design of the tipping frame 32 of the crank-rocker mechanism result in a large tipping angle of the trash can 4, a large tipping angle of the trash can 4, improving the completeness of the garbage tipping work;

[0030] The barrel clamping mechanism 324 includes a slidable barrel hanging plate 3241, a lifting cylinder 3242 whose two ends are respectively hinged on the barrel hanging frame 323 and the barrel hanging plate 3241, and a barrel clamping plate 3243 fixed on the top of the barrel hanging frame 323 and corresponding to the barrel hanging plate 3241 up and down. The barrel hanging plate 3241 is driven by the lifting cylinder 3242 to slide upward and clamp the barrel clamping plate 3243 on the top of the trash can 4. The barrel hanging plate 3241 is hung on the trash can 4 by a vertical plate protruding upward. The vertical plate is located below the edge of the mouth extending from the top of the trash can 4 on the ground. The lower vertical plate is inserted upward into the groove of the edge of the mouth extending from the top of the trash can 4, and is driven by the lifting cylinder 3242 to lift the trash can 4 hung on the vertical plate to the position of the clamping barrel plate 3243 and be clamped. A low-position hanging barrel is adopted, and the rising barrel hanging plate 3241 and the upper clamping barrel plate 3243 are clamped together to clamp the trash can 4, making it simple to hang and unload the trash can 4. The trash can 4 can be easily hung and unloaded on the ground, reducing manual auxiliary steps, and the trash can 4 is clamped and then lifted and turned over to pour out the garbage, ensuring stability and balance when dumping the trash can 4, thereby improving safety.

[0031] When the garbage can 4 is loaded and unloaded, the hanging barrel rack 323 is at the bottom, and the hanging barrel plate 3241 is lower than the edge of the garbage can 4. The garbage truck is driven to the position of the garbage can 4 close to the hanging barrel rack 323, and then the lifting cylinder 3242 lifts the hanging barrel plate 3241. During the lifting process, the hanging barrel plate 3241 hooks the groove at the edge of the garbage can 4 and lifts the garbage can 4 so that it is close to the hanging barrel plate 3241 and clamps the garbage can 4. Then the turning cylinder 33 is actuated to drive the active arm 321 and the driven arm 322 to rotate with the top hinges as the rotating shafts, and the turning rack 32 drives the garbage can 4 to be lifted and turned upward. During the turning process, the hanging barrel rack 323 supports the side wall of the garbage can 4, so that the bottom of the garbage can 4 is lifted to a position higher than the edge of the garbage can 4. At this time, the garbage can 4 is turned into place, and the garbage can 4 is aimed at the loading port on the top of the car 2 to dump the garbage, and then the reverse action is performed, and the garbage can 4 falls back to the ground with the rotation of the turning rack 32.

[0032] At the starting state of dumping the carriage 2, the lifting cylinder 34 is in a retracted state, the carriage 2 is located on the automobile chassis 1, and then the cylinder legs 5 are extended to support on the ground, the lifting cylinder 34 is actuated, driving the carriage 2 to rotate with the hinge at the middle and upper part of the rear end as the rotating axis, the lifting cylinder 34 drives the carriage 2 to lift and flip upward, and the loading port of the carriage 2 is turned to the rear of the self-loading and unloading system 3 to dump the garbage, and then the reverse action is performed, and the carriage 2 falls back onto the automobile chassis 1 as the lifting cylinder 34 is reset.

[0033] It should be noted that in this text, terms such as "including", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A self-loading and unloading garbage truck, comprising a vehicle chassis (1) and a carriage (2) arranged on the vehicle chassis (1), wherein the rear end of the carriage (2) is retracted forward at the bottom to form an inclined surface, and the top of the rear end of the carriage (2) is a loading port, characterized in that: A self-loading and unloading system (3) is arranged on the automobile chassis (1) at the rear of the vehicle body (2), the self-loading and unloading system (3) comprising a mounting frame (31) fixed on the automobile chassis (1), a tilting frame (32) hinged on the mounting frame (31), a tilting cylinder (33) for driving the tilting frame (32) to tilt, and a lifting cylinder (34) for driving the vehicle body (2) to tilt, one end of the lifting cylinder (34) being hinged to the bottom of the rear end of the vehicle body (2), and the other end being hinged to the middle of the mounting frame (31), and the lifting cylinder (34) being located above and in front of the tilting cylinder (33); The tilting frame (32) comprises an active arm (321), a driven arm (322), a barrel hanging frame (323), and a barrel clamping mechanism (324) arranged on the barrel hanging frame (323); the top ends of the active arm (321) and the driven arm (322) are hinged to the mounting frame (31) one in front of the other, and the middle and upper parts of the rear end of the carriage (2) are hinged to the mounting frame (31) and are hinged to the top end of the driven arm (322) on the same axis; the bottom ends of the active arm (321) and the driven arm (322) are hinged to the barrel hanging frame (323) one in the bottom and one in the top; the active arm (321), the driven arm (322), and the barrel hanging frame (323) hinged on the mounting frame (31) together form a crank rocker mechanism; the upper end of the tilting oil cylinder (33) is hinged to the middle and upper part of the active arm (321), and the lower end is hinged to the vehicle chassis (1) obliquely forward; The barrel clamping mechanism (324) comprises a slidable barrel hanging plate (3241), a lifting cylinder (3242) whose two ends are respectively hinged on the barrel hanging frame (323) and the barrel hanging plate (3241), and a barrel clamping plate (3243) fixed on the top of the barrel hanging frame (323) and corresponding to the barrel hanging plate (3241) up and down. The barrel hanging plate (3241) is driven by the lifting cylinder (3242) to slide upwards and be clamped on the top of the trash can (4) with the barrel clamping plate (3243).

2. A self-loading and unloading garbage truck according to claim 1, characterized in that: The straight-line distance between the two ends of the active arm (321) is greater than the straight-line distance between the two ends of the passive arm (322); both the active arm (321) and the passive arm (322) are bent rods.

3. A self-loading garbage truck according to claim 1, characterized in that: The upward turning angle of the turning frame (32) is 145°.

4. A self-loading and unloading garbage truck according to claim 1, characterized in that: The upward tilting angle of the carriage (2) is 80°.

5. The self-loading and unloading garbage truck according to claim 1, characterized in that: The automobile chassis (1) is provided with a cylinder support leg (5) which can be pushed out downwards and supported on the ground.

6. A self-loading and unloading garbage truck according to claim 1, characterized in that: The barrel hanging plate (3241) is a vertical plate protruding vertically upwards for hanging the trash can (4).