Electric sample arranging machine

By designing an electric prototype, the motor drives the shaft, tension rod and tension plate to achieve rapid and flat finishing of the garter, which solves the problems of low efficiency and two-person collaboration in the existing technology, and improves the dyeing performance evaluation efficiency.

CN223016111UActive Publication Date: 2025-06-24XINXIANG CHEM FIBER
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421582539.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-24
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The prior art is inefficient in the smoothing and rolling process of cellulose fiber garters, and requires a two-person collaboration, which affects the efficiency of judging dyeing performance.

Method used

An electric prototype is designed, including the equipment housing, rotation shaft, tension rod, motor, tension plate and control switch. The rotating shaft is driven by the motor to drive the garter to wrap around the winding cylinder, and the garter is quickly and flatly organized through the tension rod and tension plate.

Benefits of technology

It realizes the rapid and flattened garters into coils, improves the evaluation efficiency of dyeing performance, can be completed by a single person, solves the problem of low collaboration efficiency for two people, and reduces the equipment size and space occupation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223016111U_ABST
    Figure CN223016111U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of cellulosic fiber sock strap sample arrangement, and particularly discloses an electric sample arrangement machine which comprises an equipment shell, a rotating shaft and a tension rod matched with the rotating shaft are arranged on the side face of the equipment shell, and the rotating shaft is matched with a motor arranged in the equipment shell. The tension rod is positioned on the side surface of the equipment shell below the rotating shaft; a fixed screw cylinder in threaded connection with the rotating shaft is arranged at the end, away from the equipment shell, of the rotating shaft; a handle is arranged at the end of the fixed screw cylinder; a tension plate matched with the tension rod is arranged on the side face of the bottom end of the equipment shell. The motor drives the rotating shaft to rotate, one end of the sock strap is driven to be led out from the lower portion of the tension rod, the sock strap is wound on the winding drum on the rotating shaft along with rotation of the rotating shaft, in the winding process of the sock strap, an operator controls the sock strap with two hands and detects the dyeing performance of the sock strap, and along with winding of the sock strap, the sock strap is rapidly and flatly arranged into a roll. And the sock straps can be conveniently, quickly and flatly arranged before color judgment.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of cellulose fiber garter sample processing, in particular to an electric sample processing machine. Background Art

[0002] At present, the method of trial weaving, dyeing and manual color judgment is used to judge the dyeing performance of cellulose fibers. In this method, the garters made of cellulose fibers are smelted, dyed and dried, and then the garters are smoothed and rolled using a hand-cranked finishing device before color judgment. However, this operation method is inefficient and requires two people to work together during the operation, resulting in extremely low efficiency in smoothing and rolling the garters, which seriously affects the efficiency of judging the dyeing performance of cellulose fibers.

[0003] The Chinese patent document with the authorization announcement number CN215856642U discloses a garter weaving device, which includes a test device for performing a tensile test on the product produced by the weaving device provided in the support shell; the test device is symmetrically distributed about any plane where the center line of the weaving device is located; one or more cross bars are fixedly connected in the support shell, and the test device is provided on the cross bar, and the test device includes two tensile components, and the two tensile components are symmetrically distributed up and down; the tensile component includes a connecting rod, a clamping member, and a vertical rod, and a guide groove is provided on the vertical rod. A plurality of the vertical rods are vertically fixedly connected to the cross bar, and one end of the connecting rod is slidably installed on the guide groove, and the clamping member is connected to the connecting rod. This application has the effect of directly performing a tensile test on the garter to be tested in the garter weaving device through the test device, which has the effect of improving the test efficiency to a certain extent. This application can perform a tensile test on the garter, but cannot achieve the goal of flattening and rolling the garter. Utility Model Content

[0004] In order to solve the above problems, this patent provides an electric sample sorting machine which is convenient for quickly and flatly sorting garters into rolls.

[0005] Based on the above purpose, the utility model is achieved through the following technical solutions:

[0006] Electric sock rolling machine, including a device housing, a rotating shaft and a tension rod matched with the rotating shaft are arranged on the side of the device housing, and the rotating shaft is matched with a motor arranged inside the device housing; the tension rod is located on the side of the device housing below the rotating shaft; a fixing screw cylinder threadedly connected with the rotating shaft is arranged at one end of the rotating shaft far away from the device housing, and a handle is arranged at the end of the fixing screw cylinder; a tension plate matched with the tension rod is arranged on the side surface of the bottom end of the device housing; the fixing screw cylinder can fix the winding cylinder on the rotating shaft, prevent the winding cylinder from shaking when the rotating shaft rotates, and ensure that the winding cylinder moves with the rotating shaft; the handle facilitates the disassembly of the fixing screw cylinder; the tension rod can relatively fix the position of the sock band during winding, so as to avoid the disorder of the wound sock band; the tension rod can also apply a force to the sock band to make the force on the sock band consistent, so that the flatness and tightness of the wound sock band are consistent.

[0007] Further, a support seat connected with the tension rod is arranged on the tension plate; the rotating shaft is rotatably connected with the device housing through a bearing. The tension plate prevents the sock band from contacting rough surfaces such as the tabletop during the winding process, resulting in damage to the sock band and affecting the quality of the sock band; the support seat on the tension plate can ensure the stability of the tension rod and improve the stability of the flat sorting of the sock band.

[0008] Further, a protective disc with a clearance fit with the device housing is arranged at one end of the rotating shaft close to the device housing, and the protective disc can prevent the wound sock band from contacting the device housing and prevent damage to the sock band.

[0009] Further, heat dissipation holes are evenly distributed on the side surface of the device housing, and the heat dissipation holes are matched with a heat dissipation fan arranged inside the device housing.

[0010] Further, a control switch and a speed regulation switch matched with the motor are arranged on the device housing; the speed regulation motor is electrically connected with the motor through a frequency converter; the control switch controls the on-off of the motor, and the speed regulation motor controls the speed of the motor, which is convenient to adjust the speed of the motor according to the proficiency of the operator and convenient to achieve high-quality sorting of the sock band.

[0011] Further, smooth coatings are applied on the surfaces of the tension rod and the tension plate; the smooth coatings can prevent the sock band from being scratched by burrs on the tension plate and the tension rod, etc., and affect the quality of the sock band.

[0012] Further, one end of the tension plate protrudes from the outer side surface of the device housing; after the device housing is fixed on the tabletop, the protruding tension plate can cover the tabletop on the sock band transmission side, further reducing the possibility of the sock band contacting the tabletop.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] (1) The utility model drives the rotating shaft to rotate through a motor, drives one end of the sock band to be led out from the lower part of the tension rod, and the sock band winds around the winding cylinder on the rotating shaft as the rotating shaft rotates. During the winding process of the sock band, the operator controls the sock band with both hands to detect the dyeing performance of the sock band. As the sock band winds, the sock band is quickly and smoothly sorted into a roll, which is convenient for quickly and smoothly sorting the sock band before color judgment, and can improve the evaluation ability and efficiency of the dyeing performance of cellulose fibers; the utility model can replace the hand-cranked sorting device, and the utility model can complete the sorting and detection of the sock band with single-person operation, and can improve the working efficiency of the dyeing performance detection of cellulose fiber sock bands.

[0015] (2) The utility model only requires single-person operation, solves the problem of low efficiency in the collaborative work of two people; the equipment is small and compact, occupies little space, and can solve the problem of limited working space. Speed control switch: During operation, the speed is adjusted through two gears of "fast" and "slow", and is controlled at 80 r / min and 45 r / min. On the one hand, it reduces the potential safety risks of the equipment, and on the other hand, it increases the controllability of the operator over the equipment.

[0016] (3) The rotating shaft is welded to the motor. When the motor is working, the rotating shaft rotates with the motor and automatically winds the sock band evenly; the sock band wound on the winding cylinder can be directly removed from the rotating shaft after removing the fixed screw cylinder.

[0017] (4) The tension rod is fixed at the lower right part of the equipment. During operation, one end of the sock band is led out from the lower part of the tension rod and wound around the winding cylinder on the rotating shaft; the tension rod can relatively fix the position of the sock band during winding, so that the wound sock band is not disordered; on the other hand, it applies a force value to the sock band and maintains the consistency of the force, so that the wound sock band is flat and has a consistent tightness. Brief Description of the Drawings

[0018] Figure 1 is a schematic structural diagram of the utility model in Embodiment 1;

[0019] Figure 2 is a schematic structural diagram of the fixed screw cylinder in Embodiment 1.

[0020] In the figure, equipment housing 1, bearing 2, protective disc 3, rotating shaft 4, fixed screw cylinder 5, tension rod 6, support seat 7, tension plate 8, speed control switch 9, control switch 10, heat dissipation hole 11, handle 12. Detailed Description of the Preferred Embodiments

[0021] The following further illustrates the utility model through specific embodiments, but does not limit the scope of the utility model.

[0022] Embodiment 1

[0023] The electric sock band sorting machine, its structure is as Figure 1 - Figure 2As shown in the figure, it includes a device housing 1. On the side of the device housing 1, there is a rotating shaft 4 and a tension rod 6 that cooperates with the rotating shaft 4. The rotating shaft 4 cooperates with a motor arranged inside the device housing 1; the tension rod 6 is located on the side of the device housing 1 below the rotating shaft 4; at one end of the rotating shaft 4 away from the device housing 1, there is a fixed screw cylinder 5 threadedly connected to the rotating shaft 4, and a handle 12 is provided at the end of the fixed screw cylinder 5; on the side of the bottom end of the device housing 1, there is a tension plate 8 that cooperates with the tension rod 6. A support seat 7 connected to the tension rod 6 is provided on the tension plate 8; the rotating shaft 4 is rotatably connected to the device housing 1 through a bearing 2.

[0024] At one end of the rotating shaft 4 close to the device housing 1, there is a protective disc 3 that has a clearance fit with the device housing 1. Heat dissipation holes 11 are evenly distributed on the side of the device housing 1, and the heat dissipation holes 11 cooperate with a heat dissipation fan arranged inside the device housing 1. A control switch 10 and a speed regulation switch 9 that cooperate with the motor are provided on the device housing 1. Smooth coatings are applied on the surfaces of the tension rod 6 and the tension plate 8. One end of the tension plate 8 protrudes from the outer side of the device housing 1.

[0025] When this electric sock arranging machine operates, the winding cylinder is sleeved on the rotating shaft 4. Hold the handle 12 and screw the fixed screw cylinder 5 onto the rotating shaft 4 to fix the winding cylinder to the rotating shaft 4. Connect the power supply, lead out one end of the sock band from below the tension rod 6 and wind it around the winding cylinder on the rotating shaft 4. Turn on the control switch 10 and adjust the motor speed as needed using the speed regulation switch 9. The rotating shaft 4 rotates on the device housing 1 along the bearing 2. Control the sock band with both hands, and the sock band quickly and smoothly winds around the winding cylinder along the tension rod 6 on the support seat 7 of the tension plate 8. As the rotating shaft 4 continues to rotate, the sock band is wound into a roll on the winding cylinder. The protective disc 3 prevents the winding cylinder from contacting the device housing 1; the heat dissipation holes 11 cooperate with the heat dissipation fan to facilitate the heat dissipation of the motor; after the arrangement is completed, turn off the control switch 10, remove the fixed screw cylinder 5, take off the winding cylinder, and the sock band is flattened into a roll.

[0026] Embodiment 2

[0027] The electric sock arranging machine, which is different from that of Embodiment 1 in that: Limited position sliding grooves are symmetrically arranged on the rotating shaft 4. Limited position springs are arranged in the limited position sliding grooves. One end of the limited position spring close to the device housing 1 is fixedly connected to the end of the limited position sliding groove. At the end of the limited position spring away from the device housing 1, there is a limited position baffle that cooperates with the limited position sliding groove, and the limited position baffle cooperates with a limited position turntable sleeved on the rotating shaft 4.

[0028] Embodiment 3

[0029] The electric sock arranging machine, which is different from that of Embodiment 1 in that: An adjusting spring that cooperates with the protective disc 3 is sleeved on the rotating shaft 4, and an adjusting ring is provided at the end of the adjusting spring away from the protective disc 3.

[0030] The above are only the preferred embodiments of the present utility model, but not limited to the above examples. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Electric sample handling machine, characterized in that: It includes an equipment shell, a rotating shaft and a tension rod matched with the rotating shaft are provided on the side of the equipment shell, and the rotating shaft matches with a motor arranged in the equipment shell; the tension rod is located on the side of the equipment shell below the rotating shaft; the end of the rotating shaft away from the equipment shell is provided with a fixed screw barrel threadedly connected to the rotating shaft, and a handle is provided at the end of the fixed screw barrel; a tension plate matched with the tension rod is provided on the side of the bottom end of the equipment shell; a support seat connected to the tension rod is provided on the tension plate; the rotating shaft is rotatably connected to the equipment shell through a bearing; the end of the rotating shaft close to the equipment shell is provided with a protective disk that matches with the clearance of the equipment shell; the tension rod can relatively fix the position of the garter during winding, thereby avoiding disorder of the wound garter.

2. The electric sample handling machine according to claim 1, characterized in that: The side surfaces of the device housing are evenly provided with heat dissipation holes, which cooperate with the heat dissipation fan arranged in the device housing.

3. The electric sample handling machine according to claim 1, characterized in that: The equipment housing is provided with a control switch and a speed regulating switch matched with the motor.

4. The electric sample handling machine according to claim 1, characterized in that: The surfaces of the tension rod and the tension plate are coated with a smooth coating.

5. The electric sample handling machine according to claim 1, characterized in that: One end of the tension plate protrudes from the outer side of the device shell.

Citation Information

Patent Citations

  • Sock strap spinning device

    CN215856642U