Full-automatic high-speed silk winding device
By designing a fully automatic high-speed wire winding device and using multi-yarn pipes to automatically load and unload, the problems of low efficiency and quality of traditional equipment are solved, and efficient and automated wire winding production is achieved.
Patent Information
- Application Number
- CN202422100164.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-28
AI Technical Summary
Traditional wire-translation equipment has problems such as limited wire-translation speed, high noise, high probability of yarn breaking, poor spindle consistency, limited process and high requirements for operator proficiency, resulting in low efficiency and quality.
A fully automatic high-speed wire winding device is designed, using a combination of loose tensioner, tension sensor, traction machine, wire guide roller, high-speed winding machine, wire clamping machine, spindle, mechanical transporter, silo and yarn pipe to realize automatic loading and unloading of multi-yarn pipes and automated production process.
It improves the efficiency and quality of the wire, reduces the need for manual operation, and only needs to deal with shutdown failures caused by yarn cake quality problems.
Smart Images
Figure CN223016143U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a silk winding device, in particular to a full-automatic high-speed silk winding device, belonging to the technical field of wire making and weaving. Background Art
[0002] Silk winding refers to the process of processing silk raw materials, including two main steps: silk scouring and reeling. Silk scouring is a process of degumming and refining silk raw materials, while reeling is to wind the processed silk thread into a certain form for subsequent processing. With the improvement of human skills, it has gradually developed from manual production to modern mechanized production.
[0003] Traditional equipment adopts the drive integration technology of a dragon belt friction pair. Although the cost is low, the silk winding speed is limited, the noise hazard is large, the probability of yarn breakage is high, the consistency of spindles is poor, the spindle forming process is limited, the upper and lower yarn tubes need to be manually operated, and the proficiency of operators is required very high, reducing the efficiency and quality to a certain extent.
[0004] Therefore, there is an urgent need to improve a full-automatic high-speed silk winding device to solve the above problems. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a full-automatic high-speed silk winding device. Through the settings of a sparse tensioner, a tension sensor, a tractor, a wire aligner, a guide roller, a high-speed winder, a wire clamp, a spindle, a mechanical transfer hand, a material bin and a yarn tube, a large yarn cake is divided into several small spindles by multiple yarn tubes, and the device can automatically feed and discharge the yarn tubes during the silk winding process. The whole process only requires manual feeding of yarn tubes into the material bin and tower rack transfer work, and only needs to handle the shutdown faults caused by yarn cake quality problems, effectively improving the efficiency and quality of silk winding.
[0006] In order to achieve the above purpose, the main technical solutions adopted by the utility model include:
[0007] A full-automatic high-speed silk winding device, including a support base, a yarn cake is arranged on the support base, a support column is arranged on one side of the support base, a fixing plate is fixedly installed on one side of the support column, a sparse tensioner is fixedly installed on the fixing plate, a tension sensor is installed above the sparse tensioner, a tractor is installed above the fixing plate, a wire aligner is movably installed on the tractor, a guide roller fixedly installed on the support column is arranged on one side of the tractor, a high-speed winder is fixedly installed on one side of the guide roller, a wire clamp is fixedly installed on the high-speed winder, a spindle is installed between the high-speed winder and the wire clamp, a mechanical transfer hand is fixedly installed on one side of the high-speed winder, a material bin is installed above the mechanical transfer hand, and a plurality of yarn tubes are arranged inside the material bin.
[0008] Preferably, a swinging hook is fixedly mounted on one side of the guide roller, and an air shear is fixedly mounted on one side of the high-speed winding machine.
[0009] Preferably, a plurality of retaining rings are fixedly mounted on the traction machine.
[0010] Preferably, the top of the mechanical transfer arm is arranged to be arc-shaped.
[0011] Preferably, a turntable is movably mounted on the top of the support seat, and a limit rod is fixedly mounted on the top of the turntable.
[0012] Preferably, a guide block is fixedly mounted on the top of the limiting rod, and the shape of the guide block is set to be conical.
[0013] Preferably, a plurality of legs are fixedly mounted on the bottom of the support seat, and a rubber pad is fixedly mounted on the bottom of the legs.
[0014] The utility model has at least the following beneficial effects:
[0015] This device uses multiple yarn tubes to wind a large yarn cake into several small yarn spindles through the arrangement of a sparse tensioner, a tension sensor, a traction machine, a wire arrangement device, a guide roller, a high-speed winder, a wire clamp, a spindle, a mechanical transfer arm, a silo and a yarn tube. In addition, the equipment can automatically load and unload the yarn tubes during the winding process. The entire process only requires manual work on loading the yarn tubes into the silo and transferring the tower. Only shutdown failures caused by yarn cake quality problems need to be handled, which effectively improves the efficiency and quality of winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 For the utility model Figure 1 Enlarged view of point A in the middle;
[0019] Figure 3 This is a schematic diagram of the retaining ring structure of the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the turntable and the limit rod of the utility model.
[0021] In the figure, 1 is a support base; 2 is a yarn cake; 3 is a fixing plate; 4 is a sparse type tensioner; 5 is a tension sensor; 6 is a tractor; 7 is a wire arranging device; 8 is a guide roller; 9 is a high-speed winding machine; 10 is a wire clamping device; 11 is a spindle; 12 is a mechanical transfer hand; 13 is a storage bin; 14 is a bobbin; 15 is a support column; 16 is a swinging crochet hook; 17 is a pneumatic shear; 18 is a retaining ring; 19 is a turntable; 20 is a limit rod; 21 is a guiding block; 22 is a leg. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] As Figures 1-4 shown, an embodiment of a fully automatic high-speed winding device provided in this embodiment.
[0024] A fully automatic high-speed winding device includes a support base 1, on which a yarn cake 2 is arranged. On one side of the support base 1, a support column 15 is arranged. On one side of the support column 15, a fixing plate 3 is fixedly installed. On the fixing plate 3, a sparse type tensioner 4 is fixedly installed. Above the sparse type tensioner 4, a tension sensor 5 is installed. Above the fixing plate 3, a tractor 6 is installed. On the tractor 6, a wire arranging device 7 is movably installed. On one side of the tractor 6, a guide roller 8 fixedly installed on the support column 15 is arranged. On one side of the guide roller 8, a high-speed winding machine 9 is fixedly installed. On the high-speed winding machine 9, a wire clamping device 10 is fixedly installed. Between the high-speed winding machine 9 and the wire clamping device 10, a spindle 11 is installed. On one side of the high-speed winding machine 9, a mechanical transfer hand 12 is fixedly installed. Above the mechanical transfer hand 12, a storage bin 13 is installed. Inside the storage bin 13, a plurality of bobbins 14 are arranged. Through the arrangement of the sparse type tensioner 4, the tension sensor 5, the tractor 6, the wire arranging device 7, the guide roller 8, the high-speed winding machine 9, the wire clamping device 10, the spindle 11, the mechanical transfer hand 12, the storage bin 13 and the bobbins 14, the large yarn cake is divided into several small spindles by a plurality of bobbins 14, and during the winding process, the device can automatically feed and discharge the bobbins 14. The whole process only requires manual feeding of the bobbins 14 into the storage bin 13 and the transfer work of the tower. Only the shutdown faults caused by the quality problems of the yarn cake need to be processed, effectively improving the winding efficiency and quality.
[0025] In this embodiment, as Figure 1 、 Figure 2 and Figure 3As shown in the figure, a swing-type crochet hook 16 is fixedly installed on one side of the guide roller 8, an air shear 17 is fixedly installed on one side of the high-speed winding machine 9, a plurality of retaining rings 18 are fixedly installed on the traction machine 6, and the top of the mechanical transfer hand 12 is set to be arc-shaped. Through the arrangement of the swing-type crochet hook 16 and the air shear 17, it is convenient to cut the yarn, facilitating the separation of the head and tail of the yarn. Through the arrangement of the retaining ring 18, it can block the yarn wound on the traction machine 6, enabling the yarn to always be wound on the traction machine 6 for conveying and preventing it from falling off the traction machine 6. By setting the top of the mechanical transfer hand 12 to be arc-shaped with the arc of the top of the mechanical transfer hand 12 recessed inward, it can better lift and support the yarn tube 14 falling from the silo 13, preventing the yarn tube 14 from falling off the mechanical transfer hand 12.
[0026] In this embodiment, as Figure 1 and Figure 4 shown, a turntable 19 is movably installed on the top of the support base 1, a limit rod 20 is fixedly installed on the top of the turntable 19, a guide block 21 is fixedly installed on the top of the limit rod 20, the shape of the guide block 21 is set to be conical, and a plurality of legs 22 are fixedly installed at the bottom of the support base 1, and rubber pads are fixedly installed at the bottoms of the legs 22. Through the arrangement of the turntable 19 and the limit rod 20, when the yarn cake 2 is placed on the turntable 19 and the yarn on the yarn cake 2 is pulled during the winding process, relying on the turntable 19, the whole yarn cake 2 can rotate, facilitating the separation of the yarn from the yarn cake 2 and preventing the yarn from breaking from the yarn cake 2 due to forceful pulling. At the same time, the limit rod 20 can limit the yarn cake 2 on the turntable 19 to prevent the yarn cake 2 from falling off the turntable 19. Through the arrangement of the guide block 21, since the shape of the guide block 21 is conical, under its action, the area of the top of the guide block 21 can be made smaller, making it easier to sleeved the yarn cake 2 on the limit rod 20 for convenient use. Through the arrangement of the legs 22 with rubber pads at the bottoms, it can buffer the impact generated when the yarn cake 2 is placed on the support base 1, reducing the impact damage suffered by the support base 1.
[0027] In this embodiment, as Figures 1-4 shown, the working process of a fully automatic high-speed winding device provided in this embodiment is as follows:
[0028] Step 1: The yarn is led out from the yarn cake 2, passes through the sparse tensioner 4 and the tension sensor 5, and enters the traction machine 6. Under the action of the traction force, tension is formed on the yarn. The magnitude of the tension is monitored by the tension sensor 5, and a signal is output to control the actuator of the sparse tensioner 4 to control the opening and closing size of the sparse tensioner 4, thereby adjusting the corresponding tension to form a closed-loop PID control system;
[0029] Step 2: The yarn coming out of the drawing machine 6 is guided by the wire arranging device 7 and the guide roller 8 and enters the wire clamping device 10 to clamp the end of the wire. The mechanical transfer hand 12 rotates to the position of the yarn tube 14. The yarn tube 14 in the storage bin 13 falls out and lands on the mechanical transfer hand 12. The mechanical transfer hand 12 transfers the yarn tube 14 to the spindle 11. At this time, the top cones at both ends of the high-speed winding machine 9 are inserted into both ends of the yarn tube 14 for clamping and positioning.
[0030] Step 3: Start the high-speed winding machine 9 to drive the yarn tube 14 to rotate and the wire arranging device 7 to move left and right. After pressing the head end of the wire into the yarn, release the wire arranging device 7 and complete the winding of the spindle 11 as required. After the winding is completed, the wire arranging device 7 moves the yarn to the swing type crochet hook 16. The swing type crochet hook 16 feeds the yarn to the air shear 17. After the wire clamping device 10 clamps the yarn, the air shear 17 cuts the yarn, completing the separation of the head and tail. The mechanical transfer hand 12 rotates to the position below the spindle 11. The high-speed winding machine 9 releases the clamp and the top cones at both ends withdraw from the yarn tube. The mechanical transfer hand 12 transfers the wound spindle out.
[0031] In summary, in this embodiment, for a fully automatic high-speed winding device according to this embodiment, through the settings of the swing type crochet hook 16 and the air shear 17, it is convenient to cut the yarn and facilitate the separation of the head and tail of the yarn. Through the setting of the retaining ring 18, it can block the yarn wound on the drawing machine 6, enabling the yarn to always be wound on the drawing machine 6 for conveying and preventing it from falling off the drawing machine 6. By setting the top of the mechanical transfer hand 12 to be arc-shaped and the arc at the top of the mechanical transfer hand 12 to be concave inward, it can better lift and support the yarn tube 14 falling from the storage bin 13 and prevent the yarn tube 14 from falling off the mechanical transfer hand 12. Through the settings of the turntable 19 and the limit rod 20, when the yarn cake 2 is placed on the turntable 19 and the yarn on the yarn cake 2 is pulled during the winding process, the turntable 19 enables the entire yarn cake 2 to rotate, facilitating the separation of the yarn from the yarn cake 2 and avoiding the yarn from breaking off the yarn cake 2 due to excessive pulling force. At the same time, the limit rod 20 can limit the yarn cake 2 on the turntable 19 to prevent the yarn cake 2 from falling off the turntable 19. Through the setting of the guiding block 21, since the shape of the guiding block 21 is conical, under its action, the area at the top of the guiding block 21 can be made smaller, making it easier to set the yarn cake 2 on the limit rod 20 for convenient use. Through the setting of the support leg 22, a rubber pad is provided at the bottom of the support leg 22, which can buffer the impact generated when the yarn cake 2 is placed on the support base 1 to reduce the impact damage to the support base 1.
[0032] As used in the specification and claims, certain terms are used to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. The specification and claims do not use the difference in names as a way to distinguish components, but rather use the difference in the functions of components as the criterion for distinction. As used throughout the specification and claims, the term "comprising" is an open-ended term and should be interpreted as "comprising but not limited to". "Substantially" means within an acceptable error range. Those skilled in the art can solve technical problems within a certain error range and basically achieve the technical effects.
[0033] It should be noted that the term "including", "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, such that a commodity or system including a series of elements not only includes those elements but also includes other elements not expressly listed, or also includes elements inherent to such commodity or system. Without further limitation, an element defined by the statement "including one..." does not exclude the existence of additional identical elements in the commodity or system including the element.
[0034] The above description shows and describes several preferred embodiments of the present invention. However, as mentioned above, it should be understood that the present invention is not limited to the forms disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the inventive concept described herein through the above teachings or the techniques or knowledge in related fields. And any changes and variations made by those skilled in the art without departing from the spirit and scope of the present invention shall fall within the protection scope of the appended claims of the present invention.
Claims
1. A fully automatic high-speed winding device, comprising a support base (1), on which a yarn cake (2) is arranged, characterized in that: A support column (15) is provided on one side of the support seat (1), a fixed plate (3) is fixedly installed on one side of the support column (15), a sparse tensioner (4) is fixedly installed on the fixed plate (3), a tension sensor (5) is installed above the sparse tensioner (4), a traction machine (6) is installed above the fixed plate (3), a cable arrangement device (7) is movably installed on the traction machine (6), and a fixedly installed device (7) on one side of the traction machine (6) is provided. ), a guide roller (8) on the guide roller (8), a high-speed winder (9) is fixedly mounted on one side of the guide roller (8), a wire clamp (10) is fixedly mounted on the high-speed winder (9), a spindle (11) is mounted between the high-speed winder (9) and the wire clamp (10), a mechanical transfer arm (12) is fixedly mounted on one side of the high-speed winder (9), a silo (13) is mounted above the mechanical transfer arm (12), and a plurality of yarn tubes (14) are arranged inside the silo (13).
2. A fully automatic high-speed winding device according to claim 1, characterized in that: A swinging hook (16) is fixedly mounted on one side of the guide roller (8), and an air shear (17) is fixedly mounted on one side of the high-speed winding machine (9).
3. A fully automatic high-speed winding device according to claim 1, characterized in that: A plurality of retaining rings (18) are fixedly mounted on the traction machine (6).
4. A fully automatic high-speed winding device according to claim 1, characterized in that: The top of the mechanical transfer arm (12) is arranged in an arc shape.
5. The fully automatic high-speed winding device according to claim 1, characterized in that: A rotating disk (19) is movably mounted on the top of the support seat (1), and a limiting rod (20) is fixedly mounted on the top of the rotating disk (19).
6. A fully automatic high-speed winding device according to claim 5, characterized in that: A guide block (21) is fixedly mounted on the top of the limiting rod (20), and the shape of the guide block (21) is set to be conical.
7. The fully automatic high-speed winding device according to claim 1, characterized in that: A plurality of legs (22) are fixedly mounted on the bottom of the support seat (1), and a rubber pad is fixedly mounted on the bottom of the legs (22).