Crane remote controller protection device

By designing a protective device for the remote control of the crane, the safety accident problem caused by the remote control is solved, and the safety and reliability of the operation are achieved.

CN223016330UActive Publication Date: 2025-06-24BAOTOU IRON & STEEL (GROUP) CO LTD
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Patent Information

Application Number
CN202421650485.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-06-24
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

In enterprise production, the flexible operation of the crane remote control is likely to cause accidental contact and safety accidents.

Method used

A crane remote control protection device is designed, including a box body and a protective cover. The box body is buckled on the remote control panel of the bridge crane, and a first opening and a second opening are provided. The operator's fingers are extended into the control operating lever. The protective cover can be opened and closed to prevent misoperation.

Benefits of technology

Effectively prevent the operation lever from being touched by mistake by bending, thereby reducing the occurrence of lifting accidents and ensuring safe and reliable operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crane remote controller protection device, which relates to the technical field of crane safety production and comprises a box body, the bottom of the box body is of an opening structure, the box body is used for connecting and buckling a remote controller of a bridge crane on a panel of the remote controller of the bridge crane, and the top of the box body is provided with a first opening and a second opening. The first opening is used for allowing the fingers of an operator to stretch in to control one operating rod of the remote controller of the bridge crane, the second opening is used for allowing the fingers of the operator to stretch in to control the other operating rod, and the remote controller is simple in structure, easy to control, safe and reliable.
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Description

Technical Field

[0001] The utility model relates to the technical field of crane safety production, in particular to a protective device for a crane remote controller. Background Art

[0002] In enterprise production, cranes are used very frequently and the operation actions are very frequent. For the convenience of operation and to meet the production requirements, many enterprises currently use remote control cranes, and the usage is increasing. The operating parts of the remote controller are flexible, which facilitates the use of operators. However, because it is very flexible, various safety accidents will occur if there is accidental touch. For a crane to be operated by a remote controller, except for the components and batteries inside it, the operating parts such as the operating rod are all exposed. Generally, for a bridge crane, one operating rod is required to control the main vehicle to move forward, and one operating rod is required to control the trolley to move and the hoist to lift. Therefore, generally there are two operating rods. Personnel often have to carry the remote controller at any time during the operation interval or between two operation links, and some have to perform other operation actions. During this process, actions such as bending down will cause the operating rod to be accidentally touched, resulting in the occurrence of lifting accidents. Content of the Utility Model

[0003] The purpose of the utility model is to provide a protective device for a crane remote controller to solve the problems existing in the above-mentioned prior art, which has a simple structure, simple operation and is safe and reliable.

[0004] To achieve the above purpose, the utility model provides the following scheme:

[0005] The utility model provides a protective device for a crane remote controller, including: a box body, the bottom of the box body is an open structure, the box body is used to connect to the remote controller of a bridge crane and buckle on the panel of the remote controller of the bridge crane, the top of the box body is provided with a first opening and a second opening, the first opening is used for the operator's finger to extend in to control one operating rod of the remote controller of the bridge crane, and the second opening is used for the operator's finger to extend in to control the other operating rod.

[0006] Preferably, the box body includes a side wall, a vertical partition board and a top board, the side wall is a circumferentially closed side wall, the side wall is used to be fixedly connected to the handle guards on both sides of the remote controller of the bridge crane, the circumferential edge of the top board is fixedly connected to the top edge of the side wall, the vertical partition board is used to be arranged in the middle of the two operating rods of the remote controller of the bridge crane, and both ends of the vertical partition board are fixedly connected to the side wall, and the top of the vertical partition board is fixedly connected to the top board.

[0007] Preferably, it further includes a plurality of first screws. A plurality of first connection holes are provided on the side wall. The first screws are used to pass through the handle guard plate of the remote controller and be threadedly connected to the first connection holes to connect the side wall with the handle guard plate of the remote controller.

[0008] Preferably, the height of the side wall is 1-2 cm higher than the height of the operating rod protruding from the panel of the remote controller of the overhead crane.

[0009] Preferably, it further includes a protective cover. The protective cover is connected to the box body and can open or close the first opening and the second opening.

[0010] Preferably, it further includes a plurality of second screws. The protective cover includes a first semi-circular plate, a connecting plate and a second semi-circular plate. The size of the protective cover is the same as that of the top plate. The connecting plate is used to connect with the top plate. One end of the first semi-circular plate is hingedly connected to the connecting plate to control the opening or closing of the first opening. The other end of the second semi-circular plate is hingedly connected to the connecting plate to control the opening or closing of the second opening.

[0011] Preferably, it further includes a plurality of first hinges and a plurality of second hinges. The first semi-circular plate is hingedly connected to the connecting plate through each of the first hinges. The second semi-circular plate is hingedly connected to the connecting plate through each of the second hinges.

[0012] Preferably, it further includes a plurality of second screws. A plurality of second connection holes are provided on the connecting plate. A plurality of third connection holes are provided on the top plate. The second screws are used to pass through the second connection holes and the third connection holes to connect the connecting plate with the top plate.

[0013] Preferably, the first opening is provided above one of the operating rods, and the diameter of the first opening is the same as the diameter of the base of the operating rod. The second opening is provided above the other operating rod, and the diameter of the second opening is the same as the diameter of the base of the operating rod.

[0014] The present utility model has achieved the following technical effects compared with the prior art:

[0015] The present utility model provides a protective device for a crane remote controller. By buckling the box body on the panel of the remote controller of the overhead crane and connecting the box body with the remote controller of the overhead crane, and making the first opening correspond to one operating rod and the second opening correspond to the other operating rod, the operator's fingers respectively extend into the first opening and the second opening to control the two operating rods to operate the overhead crane. The structure is simple and the operation is simple, effectively preventing the operating rod from being accidentally touched due to actions such as bending down, thereby avoiding the occurrence of lifting accidents, and it is safe and reliable. Description of the Drawings

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 Structural schematic diagram of the crane remote control protection device provided by the present invention;

[0018] Figure 2 Structural schematic diagram of the box body in the crane remote control protection device provided by the present invention;

[0019] Figure 3 Bottom view of the box body in the crane remote control protection device provided by the present invention;

[0020] Figure 4 Bottom view of the protective cover in the crane remote control protection device provided by the present invention;

[0021] In the figure: 1. Box body; 2. Side wall; 3. Vertical partition; 4. Top plate; 5. Operating rod; 6. First connection hole; 7. Protective cover; 8. First semi-circular plate; 9. Connecting plate; 10. Second semi-circular plate; 11. Second connection hole; 12. Third connection hole; 13. First hinge; 14. Second hinge; 15. First opening; 16. Second opening. Specific embodiments

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0023] The purpose of the present invention is to provide a crane remote control protection device to solve the problems existing in the above-mentioned prior art, with a simple structure, simple operation, and being safe and reliable.

[0024] To make the above objects, features, and advantages of the present invention more obvious and understandable, the present invention will be further described in detail below in conjunction with the drawings and specific embodiments.

[0025] Embodiment 1

[0026] This embodiment provides a crane remote control protection device, as Figures 1 to 4As shown in the figure, it includes: a box body 1. The bottom of the box body 1 is an open structure. The box body 1 is used to connect to the remote controller of the bridge crane and buckle on the panel of the remote controller of the bridge crane. There are a first opening 15 and a second opening 16 on the top of the box body 1. The first opening 15 is used for the operator's finger to reach in to control an operating lever 5 of the remote controller of the bridge crane, and the second opening 16 is used for the operator's finger to reach in to control the other operating lever 5. By buckling the box body 1 on the panel of the remote controller of the bridge crane and connecting the box body 1 to the remote controller of the bridge crane, and making the first opening 15 correspond to one operating lever 5 and the second opening 16 correspond to the other operating lever 5, the operator's fingers reach into the first opening 15 and the second opening 16 respectively to control the two operating levers 5 to operate the bridge crane. The structure is simple and the operation is simple, effectively preventing the operating lever 5 from being accidentally touched due to actions such as bending over, thus preventing the occurrence of lifting accidents, and it is safe and reliable.

[0027] In a preferred solution of this embodiment, the box body 1 includes a side wall 2, a vertical partition 3 and a top plate 4. The side wall 2 is a circumferentially closed side wall 2, and the side wall 2 is used for fixedly connecting with the handle guards on both sides of the remote controller of the bridge crane. The circumferential edge of the top plate 4 is fixedly connected with the top edge of the side wall 2. The vertical partition 3 is used to be arranged in the middle of the two operating levers 5 of the remote controller of the bridge crane, and both ends of the vertical partition 3 are fixedly connected with the side wall 2. The top of the vertical partition 3 is fixedly connected with the top plate 4. The structure is simple. The vertical partition 3 isolates the two operating levers 5, preventing the operating lever 5 on the side from being accidentally touched when operating one of the operations.

[0028] In a preferred solution of this embodiment, the crane remote controller protection device further includes a plurality of first screws. There are a plurality of first connection holes 6 on the side wall 2. The first screws are used to pass through the handle guard of the remote controller and be threadedly connected with the first connection holes 6 to connect the side wall with the handle guard of the remote controller. The structure is simple.

[0029] In a preferred solution of this embodiment, the height of the side wall is 1 - 2 cm higher than the height of the operating lever 5 protruding from the panel of the remote controller of the bridge crane. The horizontal planes of the first opening 15 and the second opening 16 are higher than the operating lever 5. The support space formed by the horizontal planes of the top plate 4 where the first opening 15 and the second opening 16 are located prevents the operator's work clothes and operating tools from touching the remote control lever.

[0030] In a preferred solution of this embodiment, the crane remote controller protection device further includes a protective cover 7. The protective cover 7 is connected to the box body 1 and can open or close the first opening 15 and the second opening 16.

[0031] In a preferred embodiment of the present embodiment, the crane remote control protection device further includes a plurality of second screws. The protective cover 7 includes a first semi-circular plate 8, a connecting plate 9, and a second semi-circular plate 10. The size of the protective cover 7 is the same as that of the top plate 4, and it can completely cover the surface of the top plate 4 of the box body 1. The connecting plate 9 is used to connect with the top plate 4. The first semi-circular plate 8 is hingedly connected to one end of the connecting plate 9 to control the opening or closing of the first opening 15, and the second semi-circular plate 10 is hingedly connected to the other end of the connecting plate 9 to control the opening or closing of the second opening 16. The protective cover 7 covers the first opening 15 and the second opening 16 on the top plate 4 of the box body 1, isolating the operating rod 5 from the outside.

[0032] In a preferred embodiment of the present embodiment, the crane remote control protection device further includes a plurality of first hinges 13 and a plurality of second hinges 14. The first semi-circular plate 8 is hingedly connected to the connecting plate 9 through each first hinge 13, and the second semi-circular plate 10 is hingedly connected to the connecting plate 9 through each second hinge 14. The first semi-circular plate 8 and the second semi-circular plate 10 are respectively opened from both sides of the connecting plate 9 through the first hinge 13 and the second hinge 14, and the exposed holes can allow fingers to be inserted into the operating remote control rod. After the fingers leave after the operation, the first semi-circular plate 8 and the second semi-circular plate 10 will respectively fall onto the first opening 15 and the second opening 16 on the top plate 4 of the box body 1 by themselves, covering the first opening 15 and the second opening 16, thereby isolating the operating rod 5 from the outside. It plays a protective role and prevents misoperation.

[0033] In a preferred embodiment of the present embodiment, the crane remote control protection device further includes a plurality of second screws. A plurality of second connection holes 11 are provided on the connecting plate 9, and a plurality of third connection holes 12 are provided on the top plate 4. The second screws are used to pass through the second connection holes 11 and the third connection holes 12 to connect the connecting plate 9 with the top plate 4.

[0034] In a preferred embodiment of the present embodiment, the first opening 15 is provided above one operating rod 5, and the diameter of the first opening 15 is the same as the diameter of the base of the operating rod 5. The second opening 16 is provided above the other operating rod 5, and the diameter of the second opening 16 is the same as the diameter of the base of the operating rod 5, ensuring that there is enough operating radius space for the operating rod 5 during use to meet the operating requirements.

[0035] Embodiment Two

[0036] The present embodiment also provides a method for using a crane remote control protection device, including the following steps:

[0037] Snap the box body 1 onto the panel of the remote controller of the bridge crane and connect the box body 1 to the remote controller of the bridge crane. Push aside the first semi-circular plate 8 to insert a finger into the first opening 15 to operate an operating lever 5. Push aside the second semi-circular plate 10 to insert a finger into the second opening 16 to operate an operating lever 5. After the operation and the finger leaves, the first semi-circular plate 8 and the second semi-circular plate 10 will respectively fall onto the first opening 15 and the second opening 16 on the top plate 4 of the box body 1 by themselves, covering the first opening 15 and the second opening 16.

[0038] The utility model is composed of a box body 1 and a protective cover 7. During use, it is simple to operate, has a good safety protection effect, strong practical operability, and low manufacturing cost, and can achieve excellent remote controller protection functions and control methods.

[0039] In the utility model, the triple protection functions of the box body 1, the protective cover 7 and the isolation vertical plate in the box body 1 achieve the purpose of safety, reliability, simple operation and low cost.

[0040] The protective function of the utility model can be used in all remote controllers of bridge cranes and instruments with similar structures, and has extremely strong industry popularization. It can bring huge economic and social benefits to the safe production of the bridge crane use industry.

[0041] The utility model can greatly reduce the misoperation accident rate of the remote controller of the bridge crane by 90%, and save 1 million yuan of maintenance costs and accident treatment costs every year.

[0042] In the utility model, specific examples are used to elaborate the principle and implementation manner of the utility model. The description of the above embodiments is only used to help understand the method and its core idea of the utility model; at the same time, for those of ordinary skill in the art, according to the idea of the utility model, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation of the utility model.

Claims

1. A crane remote control protection device, characterized in that: include: A box body, the bottom of which is an open structure, the box body is used to connect to the remote control of the bridge crane and is buckled on the panel of the remote control of the bridge crane, and the top of the box body is provided with a first opening and a second opening, the first opening is used for an operator to insert his finger to control an operating lever of the remote control of the bridge crane, and the second opening is used for an operator to insert his finger to control another operating lever.

2. The crane remote controller protection device according to claim 1, characterized in that: The box body includes side walls, a vertical partition and a top plate, the side walls are circumferentially closed side walls, the side walls are used to be fixedly connected to the handle guards on both sides of the remote control of the bridge crane, the circumferential edges of the top plate are fixedly connected to the top edges of the side walls, the vertical partition is used to be arranged in the middle of the two operating levers of the remote control of the bridge crane, and the two ends of the vertical partition are fixedly connected to the side walls, and the top of the vertical partition is fixedly connected to the top plate.

3. The crane remote controller protection device according to claim 2 is characterized in that: It also includes a plurality of first screws. A plurality of first connecting holes are provided on the side wall. The first screws are used to pass through the handle guard plate of the remote control and threadedly connect with the first connecting holes to connect the side wall with the handle guard plate of the remote control.

4. The crane remote controller protection device according to claim 2, characterized in that: The height of the side wall is 1 to 2 cm higher than the height of the operating rod protruding from the panel of the remote controller of the overhead crane.

5. The crane remote controller protection device according to claim 4, characterized in that: It also includes a protective cover, which is connected to the box body and can open or close the first opening and the second opening.

6. The crane remote controller protection device according to claim 5, characterized in that: The protective cover includes a first semicircular plate, a connecting plate and a second semicircular plate. The size of the protective cover is the same as that of the top plate. The connecting plate is used to be connected to the top plate. The first semicircular plate is hingedly connected to one end of the connecting plate to control the opening or closing of the first opening. The second semicircular plate is hingedly connected to the other end of the connecting plate to control the opening or closing of the second opening.

7. The crane remote controller protection device according to claim 6, characterized in that: It also includes a plurality of first hinges and a plurality of second hinges, wherein the first semicircular plate is hingedly connected to the connecting plate through each of the first hinges, and the second semicircular plate is hingedly connected to the connecting plate through each of the second hinges.

8. The crane remote controller protection device according to claim 7, characterized in that: It also includes a plurality of second screws, a plurality of second connection holes are provided on the connection plate, a plurality of third connection holes are provided on the top plate, and the second screws are used to pass through the second connection holes and the third connection holes to connect the connection plate to the top plate.

9. The crane remote controller protection device according to claim 1, characterized in that: The first opening is arranged above one of the operating rods, and the diameter of the first opening is the same as the base diameter of the operating rod. The second opening is arranged above the other operating rod, and the diameter of the second opening is the same as the base diameter of the operating rod.